Home » How Finishes Protect Printed Packaging
How Finishes Protect Printed Packaging
Printed packaging plays a crucial role in brand perception, shelf appeal, and the overall customer experience—but the work doesn’t stop once the ink hits the surface. Without the right finish, that print is vulnerable to scuffs, fading, moisture, and friction during production, handling, or shipping.
Whether you’re working with corrugated boxes, folding cartons, or rigid boxes, finishes do more than elevate appearance—they’re your first line of defense in protecting print. Here’s how the right finish keeps your packaging looking sharp from press to doorstep.
Why Finishes Matter
Your packaging travels through a lot—automated fulfillment, stacking, freight, climate changes, and customer handling. Finishes act as a protective shield, sealing the printed surface and improving the durability, longevity, and professional appearance of the box.
Without a finish, print can:
- Rub off or smudge
- Fade under UV exposure
- Scuff or tear during shipping
- Absorb moisture or oils from hands
A finish helps maintain the integrity of the design and branding under real-world conditions.
Common Finishes That Add Protection
Aqueous Coating
A water-based coating that dries quickly and provides light protection against scuffing, fingerprints, and dirt.
✅ Ideal for folding cartons and corrugated boxes
✅ Cost-effective, eco-friendly, and adds a subtle shine or matte finish
✅ Can be applied inline during printing for fast turnaround
UV Coating
A high-gloss or matte coating cured with ultraviolet light, offering stronger protection than aqueous.
✅ Great for high-touch surfaces
✅ Resists abrasion and moisture
✅ Frequently used on folding cartons and rigid boxes
Soft-Touch Coating
A smooth, velvet-like matte finish that enhances tactile feel while offering surface protection.
✅ Popular in rigid boxes and premium folding cartons
✅ Pairs well with foil stamping and embossing
✅ Resists fingerprints and minor scuffs
Lamination (Gloss or Matte)
A plastic film applied to the printed surface, offering the highest level of protection against tearing, moisture, and surface wear.
✅ Common in litho-labeled corrugated and rigid boxes
✅ Adds structure and premium feel
✅ Excellent for high-end retail packaging or long shelf-life applications
Spot UV
A selective UV coating applied only to certain parts of the design (like logos or images).
✅ Protects key branding elements
✅ Adds contrast and visual depth
✅ Best used in combination with other finishes
How Finishes Vary by Box Type
Corrugated Boxes
Corrugated boxes are often exposed to rough handling and shipping abuse. For printed corrugated:
- Aqueous coating protects basic graphics in litho-label or digital runs
- Laminated litho labels offer the best protection and visual appeal
- Inside print (protected by the box itself) is an option for minimal damage risk
Folding Cartons
Folding cartons are more likely to be handled in retail and must look good under bright lights.
- Gloss or matte coatings resist scuffing on shelves
- Soft-touch adds luxury while improving grip
- Spot UV can highlight key details while protecting them
Rigid Boxes
Often used for luxury goods, rigid boxes require both durability and a premium finish.
- Lamination protects litho labels from edge cracking or peeling
- Soft-touch and foil can be layered for both tactile appeal and surface protection
- Embossing with a finish ensures your raised designs stay clean and sharp
Final Thoughts
A finish isn’t just a design choice—it’s a functional upgrade that preserves the quality, readability, and impact of your printed packaging. Whether you’re shipping across the country or selling on a shelf, the right finish protects your investment and keeps your brand looking its best.
Need help selecting the right finish for your boxes?
We’ll guide you through coatings, lamination, and protective treatments tailored to your packaging type and brand goals.
Packaging compliance is no longer optional—it’s a requirement for accessing retail shelves, shipping networks, and international markets. In 2026, buyers must navigate evolving regulations around sustainability, labeling, and testing to
In 2026, sustainability is no longer just a trend—it’s a buyer expectation. Forest Stewardship Council (FSC) certification has become a key benchmark for responsible packaging, signaling that materials are sourced
Sustainability is now a top priority for packaging buyers. Retailers, regulators, and consumers are all demanding packaging solutions that reduce environmental impact without sacrificing performance. In 2026, buyers must balance
Choosing the right packaging material is one of the most important decisions buyers face. Single-material packaging offers simplicity and recyclability, while multi-material designs provide enhanced performance and protection. Understanding the
Home » How Finishes Protect Printed Packaging

When selecting foam materials for packaging, polyethylene foam (PE) and polyurethane foam (PU) are two popular choices. While both offer protection and cushioning, their properties, applications, and advantages differ significantly. Understanding these differences will help you make an informed decision for your specific packaging needs. What is Polyethylene Foam? Polyethylene foam, or PE foam, is a lightweight and cost-effective material known for its flexibility and good insulation properties. Commonly used in packaging, PE foam provides cushioning, void fill, and surface protection for delicate items. Common Applications: Cushioning fragile items: Electronics, glassware, and delicate goods during shipping. Surface protection: Preventing scratches on furniture or appliances during storage or transport. Void fill: Filling empty spaces in packages to secure products. Customizations: Flame retardants for fire resistance. UV stabilizers to prevent degradation from sunlight exposure. Anti-static agents to protect sensitive electronic components. What is Polyurethane Foam? Polyurethane foam, or PU foam, is a more durable and versatile material compared to polyethylene foam. It offers excellent insulation, water resistance, and chemical resistance, making it suitable for more demanding applications. Common Applications: Industrial packaging: Protecting heavy equipment, automotive parts, and machinery. Impact protection: Absorbing vibration and shock during transportation. Insulation: Used in construction for thermal and sound insulation. Customizations: Colorants for aesthetic purposes. Flame retardants for enhanced safety. UV stabilizers for durability under sun exposure. Key Advantages and Disadvantages Advantages of Polyethylene Foam: Cost-Effective: Lower cost compared to PU foam. Lightweight: Ideal for reducing shipping weight. Flexible: Easily cut or shaped for various packaging needs. Good Insulation: Protects against temperature changes. Disadvantages of Polyethylene Foam: Lower Durability: Less resistant to water, chemicals, and impact. UV Degradation: Can deteriorate over time with sunlight exposure. Advantages of Polyurethane Foam: Durability: Withstands repeated use and tough conditions. Resistance: Protects against water, chemicals, and impact. Versatility: Suitable for a wide range of applications. Shock Absorption: Superior protection for heavier items. Disadvantages of Polyurethane Foam: Higher Cost: More expensive than PE foam. Density: Heavier and less flexible, limiting its use in certain applications. Sustainability Considerations Neither polyethylene nor polyurethane foam is biodegradable. Both materials take hundreds of years to decompose and can contribute to environmental pollution if not properly disposed of. However, polyethylene foam is more commonly recycled due to its lower density and easier handling during the recycling process. How to Choose Between PE and PU Foam Selecting the right foam depends on your specific needs: Cost Sensitivity:Choose polyethylene foam if budget constraints are a primary concern. Durability Needs:Use polyurethane foam for applications requiring resistance to water, chemicals, or rough handling. Product Weight:For lightweight items, PE foam is ideal. For heavy or fragile items, PU foam provides superior protection. Environmental Exposure:Consider PE foam for indoor storage or applications with minimal exposure to moisture or chemicals. Opt for PU foam for outdoor or industrial use. Conclusion Both polyethylene and polyurethane foams have unique strengths, making them suitable for different packaging needs. By understanding the properties and applications of each material, you can choose the one that best meets your requirements. If you’re looking for customized foam solutions, contact Brown Packaging today to explore our range of PE and PU foam options tailored to your needs. (714)300-0650 request@brownpackaging.com Most Recent Posts: Categories: Corrugated Ecommerce ESD Design Display Flexible Packaging Foam Folding Carton Packaging Plastic Packaging Pouch Printing Protection Retail Rigid Box Thermoform Sustainability Subscribe To Our Newsletter By submitting your information, you agree to our terms and conditions and privacy policy. Custom Foam Packaging Facebook Twitter LinkedIn Pinterest Relevant Posts

In the complex journey of consumer decision-making, packaging plays a more significant role than many businesses might realize. It’s not merely a container for your product; it’s a crucial communication tool that can influence customer decisions at various stages. This blog post delves into the consumer decision-making process and examines how product packaging can sway these decisions, ultimately impacting sales and brand loyalty. Understanding the Consumer Decision-Making Process The consumer decision-making process typically involves several stages: recognizing a need, searching for information, evaluating alternatives, making the purchase decision, and post-purchase behavior. At each of these stages, packaging can have a profound impact. Need Recognition Attracting Attention: Eye-catching packaging design can stimulate the recognition of a need or desire. Unique shapes, colors, or designs can draw consumers’ attention in a crowded retail environment, prompting them to consider a purchase they hadn’t previously planned. Information Search Providing Key Information: Packaging serves as a primary source of information for consumers. Clear, concise, and visible information about the product, such as its uses, benefits, and any unique selling points, can facilitate the consumer’s information search process. Evaluation of Alternatives Differentiating from Competitors: In this stage, consumers compare your product with others. Packaging that stands out in terms of design, functionality, or sustainability can give your product a competitive edge. Conveying Quality: High-quality packaging can create a perception of a high-quality product, influencing the consumer’s evaluation favorably. Purchase Decision Emotional Influence: Packaging can evoke emotions and feelings that sway the purchase decision. For instance, packaging that resonates with a consumer’s values (like eco-friendliness) can be the deciding factor in choosing one product over another. Ease and Convenience: Functional aspects of packaging, such as ease of use, resealability, or portability, can also play a critical role in the final purchase decision. Post-Purchase Behavior Ensuring Satisfaction: The role of packaging doesn’t end at the point of purchase. How the packaging performs in terms of protecting the product, ease of storage, and disposal can affect the customer’s overall satisfaction. Influencing Repurchase and Loyalty: Positive experiences with a product’s packaging can lead to repeat purchases and brand loyalty. Conversely, packaging that is difficult to open, store, or dispose of can deter future purchases. Packaging as a Tool for Building Brand Identity Reflecting Brand Values: Packaging that aligns with your brand’s identity and values can strengthen your brand image in the consumer’s mind. Creating Brand Recognition: Consistent packaging design across different products can aid in brand recognition, making it easier for consumers to identify your products in the future. If you are interested in packaging solutions tailored to attract and acquire your customers, then partner with Brown Packaging today to get started. (714)300-0650 request@brownpackaging.com Most Recent Posts: Categories: Corrugated Ecommerce ESD Design Display Flexible Packaging Foam Folding Carton Packaging Plastic Packaging Pouch Printing Protection Retail Rigid Box Thermoform Sustainability Subscribe To Our Newsletter By submitting your information, you agree to our terms and conditions and privacy policy. Custom Packaging Facebook Twitter LinkedIn Pinterest Relevant Posts

For retail brands, Point of Purchase (POP) displays are crucial for maximizing product visibility and driving sales. Ensuring that these displays are retail-ready is key to making a powerful impact the moment they hit the sales floor. Below is a comprehensive checklist to help retailers ensure their POP displays are optimized for success. Brand Alignment Structural Integrity Visual Appeal Effective Messaging Product Accessibility Placement Strategy Legal and Compliance Functionality and Usability Testing and Optimization Inventory Management Brand Alignment Consistency with Branding: Ensure that all elements of the display align with the brand’s identity, including logos, colors, and messaging. Brand Visibility: The brand should be prominently featured and easily recognizable from a distance. Structural Integrity Material Quality: Use durable materials suited to the retail environment and the expected duration of the display’s use. Stability and Safety: Check that the display is stable and secure, posing no risk to customers or staff. Visual Appeal Attractive Design: Design should be eye-catching and visually appealing to draw customer attention. Clear and Compelling Graphics: Use high-quality images and graphics that are relevant to the products and appealing to the target audience. Effective Messaging Clear Communication: Ensure the messaging is straightforward and communicates the benefits or features of the product clearly. Promotional Details: Highlight any promotions, discounts, or special offers effectively. Product Accessibility Ease of Access: Products should be easy to reach and interact with; avoid cluttered arrangements that could deter customer interaction. Interactive Elements: Include interactive components if applicable, to enhance engagement. Placement Strategy Strategic Location: Place the display in high-traffic areas where it is most likely to draw attention and encourage interaction. Visibility from Multiple Angles: Ensure the display is visible from various angles of approach within the store. Legal and Compliance Regulatory Compliance: Ensure the display meets all local and national regulations regarding advertising, safety, and accessibility. Price Labeling: Make sure all products are correctly priced and comply with pricing regulations. Functionality and Usability Ease of Assembly: Ensure the display can be easily assembled and disassembled with clear instructions provided. Maintenance Needs: Consider the maintenance requirements for the display to keep it looking fresh and functional throughout its use. Testing and Optimization A/B Testing: Where possible, conduct tests to determine the most effective display configurations. Feedback Mechanisms: Incorporate feedback from staff and customers to refine and optimize the display. Inventory Management Stock Levels: Regularly check that the display is fully stocked. Quick Restock Capabilities: Ensure that restocking procedures are efficient to minimize empty shelves. Conclusion By following this checklist, retailers can ensure that their POP displays are not only appealing and effective but also aligned with broader marketing strategies and compliant with regulatory standards. Each point on the checklist helps to guarantee that the display will perform its function effectively: to attract, engage, and convert shoppers right at the point of purchase. If you are interested in POP displays, then partner with Brown Packaging today to get started. (714)300-0650 request@brownpackaging.com Most Recent Posts: Categories: Corrugated Ecommerce ESD Design Display Flexible Packaging Foam Folding Carton Packaging Plastic Packaging Pouch Printing Protection Retail Rigid Box Thermoform Sustainability Subscribe To Our Newsletter By submitting your information, you agree to our terms and conditions and privacy policy. POP Display Facebook Twitter LinkedIn Pinterest Relevant Posts