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Trap Packs, Full and Partial Seal Blister Packs Available

Custom Blister Packs

We help businesses create custom blister packs to fit their product and brand, whether you are looking to store, ship, or display your products we can provide you the correct solutions. Maximize the efficiency of your packaging with our wide product selection, features, material options and services.

custom blister pack medical

Trap Packs, Full and Partial Seal Blister Packs Available

Custom Blister Packs

We help businesses create custom blister packs to fit their product and brand, whether you are looking to store, ship, or display your products we can provide you the correct solutions. Maximize the efficiency of your packaging with our wide product selection, features, material options and services.

custom blister pack medical

What is a Blister Pack?

A blister pack is a type of packaging that consists of a transparent, molded plastic cavity designed to securely encase and display individual products. These packs are widely used in various industries, including pharmaceuticals, electronics, consumer goods, and cosmetics. Their versatility makes them suitable for a range of products, from pills and small components to batteries and promotional items.

Blister packs offer several key benefits. Firstly, they provide excellent product visibility, allowing customers to see the item inside without opening the packaging, which aids in informed purchasing decisions. Additionally, blister packs offer protection from dust, moisture, and tampering, enhancing product safety and integrity. They can be customized in terms of shape, size, and design to meet specific product requirements and branding needs, making them an attractive choice for manufacturers. 

Custom Blister Pack

Blister Pack Applications and Solutions

Blister packs offer a versatile and adaptable packaging solution that serves the diverse requirements of numerous industries effectively. Their wide-ranging applications make them an ideal choice for various sectors.

Retail blister packs are designed to enhance product visibility and appeal on store shelves. These packs often feature a clear, transparent front, allowing customers to see the product inside, which can be particularly beneficial for showcasing items with aesthetic appeal. Retail blister packs are versatile and can be customized to fit various products, helping to attract customers and boost sales. Additionally, tamper-evident seals ensure product safety and integrity, reassuring consumers about the authenticity of the items they purchase. View our retail packaging solutions.

Blister packs play a crucial role in the medical industry by securely packaging pharmaceuticals, pills, and healthcare products. These packs are designed to maintain the integrity and sterility of the enclosed medications, ensuring patient safety. The individual compartments in medical blister packs make it easy for patients to access their prescribed doses accurately. Additionally, blister packs are often color-coded and labeled, making it easier for healthcare professionals to identify and administer the right medication to patients. This enhances patient compliance and reduces the risk of medication errors, making medical blister packs a vital component of the healthcare supply chain. View our medical packaging solutions.

Cosmetic blister packs are tailored to the needs of the beauty and skincare industry. These packs are designed to showcase makeup products, skincare items, or beauty accessories in an appealing and organized manner. Clear plastic materials allow customers to see the product colors, textures, and branding, which can be a significant selling point in the beauty sector. Customizable designs and printing options enable cosmetics manufacturers to create packaging that aligns with their brand identity and product messaging, making cosmetic blister packs an effective tool for marketing and product differentiation. View our cosmetic packaging solutions.

Dental blister packs are used to package dental instruments, equipment, and supplies, ensuring their cleanliness and sterility until use. These packs are designed to protect dental tools from contamination and damage, particularly during transportation and storage. Dental professionals can easily access the needed instruments without worrying about cross-contamination, thus enhancing patient safety. The clear design of dental blister packs allows for quick identification of the enclosed tools, streamlining dental procedures and improving overall efficiency in dental practices. View our dental packaging solutions.

Electronic blister packs are tailored to the needs of the electronics industry, offering a protective and organized packaging solution for small electronic components and accessories. These packs are designed to shield delicate electronic items from dust, moisture, and physical damage. The transparent design allows customers to inspect the components before purchase, ensuring they meet their requirements. Electronic blister packs are often custom-designed to fit specific electronic products snugly, preventing movement during transit and reducing the risk of damage. View our electronic packaging solutions.

Consumer goods blister packs are versatile packaging solutions used for a wide range of everyday products, including toys, hardware, stationery, and small household items. These packs provide a visually appealing and protective enclosure for consumer goods, making them stand out on store shelves. The customization options in terms of size, shape, and branding enable manufacturers to create packaging that resonates with their target audience. Additionally, blister packs are easy for consumers to open, enhancing user experience and convenience when accessing the enclosed products.

Industrial blister packs are designed to cater to the needs of the manufacturing and industrial sectors. These packs are commonly used for packaging and organizing small industrial components, such as screws, bolts, nuts, and washers. The clear, durable plastic construction provides visibility and protection for these components, ensuring they remain clean and readily accessible in manufacturing environments. Customizable layouts can accommodate various shapes and sizes of industrial parts, aiding in efficient inventory management and production processes. View our industrial packaging solutions.

Toy blister packs are a popular choice in the toy industry for packaging small toys and figurines. These packs are designed to showcase the toys’ features and designs, enticing children and parents alike. The clear front of the blister pack allows potential buyers to see the toy before purchase, enhancing the appeal. Toy blister packs are often customized to fit specific toy sizes and shapes, ensuring a snug and secure fit. Additionally, they offer a tamper-evident seal to guarantee the safety and integrity of the enclosed toys. View our toy packaging solutions.

Manufacturer blister packs are tailored to the specific needs of product manufacturers. These packs can be used for packaging a wide range of products, from promotional items to replacement parts. They offer customization options to align with a manufacturer’s branding and packaging requirements. The clear design allows manufacturers to showcase their products while maintaining their integrity during storage, transportation, and display. These blister packs can serve as a valuable marketing tool for manufacturers looking to enhance their product’s visibility and appeal.

Sporting goods blister packs are commonly used to package sports equipment and accessories, such as fishing lures, golf balls, or protective gear. These packs are designed to showcase the products’ features and branding, helping sports enthusiasts make informed purchasing decisions. Customized layouts ensure that sporting goods fit snugly and securely in the blister pack, preventing damage during shipping and storage. Additionally, blister packs are durable and tamper-evident, assuring customers of the quality and authenticity of the products they purchase.

Office supplies blister packs are ideal for packaging and displaying a variety of office-related products, including pens, markers, paper clips, and more. These packs are designed to keep office supplies organized and easily accessible. The clear packaging allows customers to see the products before purchase, making it easier for them to choose the right items for their needs. Customization options allow office supply manufacturers to create branded and visually appealing packaging that stands out on store shelves.

For additional solutions and applications of blister packs, including specialized or unique packaging needs, contact Brown Packaging. We can provide tailored solutions and guidance based on specific requirements, industry, and product characteristics, ensuring that your packaging needs are met effectively and efficiently.

Blister Pack Types

Selecting the appropriate blister pack type, such as full seal, partial seal, trap pack (trapped blister), or mock clamshell, hinges on factors like product characteristics, packaging necessities, and marketing strategies, ensuring an optimal choice that aligns with your specific requirements.

full face seal blister pack

Full Face Seal

Full face seal blister packs offer complete product protection with a sealed front that covers the entire product, ensuring security and tamper resistance. This design is ideal for safeguarding valuable or sensitive items and is commonly used in pharmaceuticals and electronics packaging.
Blister pack


Trapped blister packs, also known as trap packs, encase the product within two layers of corrugated or chipboard material, providing a 360-degree view of the item. This unique design offers maximum product visibility and is often used for showcasing small collectibles, toys, or high-value consumer goods.
face seal blister packaging

Partial Face Seal

Partial face seal blister packs feature a transparent plastic front with a seal that covers a portion of the product, allowing for easy access while maintaining product visibility. This design strikes a balance between product protection and consumer convenience, making it suitable for various retail applications.
custom mock clamshell


Clamshell consist of two plastic halves hinged together, resembling a clamshell, and encasing the product fully. This design offers excellent product visibility, tamper resistance, and secure packaging, making it a preferred choice for a wide range of retail items, including electronics, hardware, and small consumer goods.

Blister Pack Customization

Our blister packs can be custom-designed to accommodate a wide range of products while offering excellent visibility and protection through transparent, durable plastic packaging. This versatility and customization make them an ideal choice for various industries, ensuring both consumer convenience and product integrity.

Customizing print options allows you to enhance the visual appeal and branding of your packaging. You can select from a variety of printing techniques, such as offset printing, digital printing, or silk-screen printing, to showcase your company logo, product details, and marketing messages. These options ensure your packaging stands out on store shelves, effectively communicating your brand identity to customers.

Choosing the right materials is essential for creating durable and effective blister packs. You can select from a range of materials for the backing, including chipboard and corrugated, ensuring that your packaging provides the necessary structural support and protection for your products. Additionally, for the plastic or thermoform material, various options are available, including PET, PVC, and more, each offering different levels of transparency, strength, and environmental considerations, allowing you to align your packaging with your product’s specific requirements and sustainability goals.

Tailoring the size, shape, and cavities of blister packs to your product’s dimensions is crucial for a snug and secure fit. Customization options ensure that your packaging not only protects your product but also showcases it effectively. Whether your product is small, large, or has unique dimensions, custom sizing, shaping, and cavity designs enable you to create packaging that perfectly matches your product’s needs.

Graphics customization plays a pivotal role in creating eye-catching blister packs. You can work with designers to incorporate appealing graphics, vibrant colors, and attention-grabbing visuals that resonate with your target audience. High-quality graphics enhance the overall aesthetics of your packaging, helping your product stand out and leaving a lasting impression on potential buyers. This customization option is essential for effectively conveying product information, brand identity, and promotional messages on your blister packs.

For retail-oriented packaging, customizing hanging and display features is essential. Add hanging holes, euro slots, or peg hooks to blister packs to make them shelf-ready and easily hangable in-store displays. These features ensure your products are prominently showcased to potential customers.

To enhance product security and customer confidence, customize your blister packs with tamper-evident seals, blister locks, or security labels. These features provide peace of mind to consumers by ensuring the product’s integrity and safety, especially in industries like pharmaceuticals and electronics.

Customized inserts and trays inside blister packs can help organize and protect the product effectively. These inserts can be tailored to fit the product’s shape and size, providing added stability, preventing movement, and offering an attractive presentation.

Customize your blister packs with special finishes and textures to create a tactile and visually appealing packaging experience. Options like matte or gloss finishes, embossing, or spot UV coating can add a premium touch to your packaging, making it more engaging and memorable for customers.

Consider customizing blister packs with accessibility features such as easy-open tabs, tear notches, or perforations to ensure that customers of all ages and abilities can access the product inside with ease. These features enhance user-friendliness and consumer satisfaction.

Consider customizing blister packs with accessibility features such as easy-open tabs, tear notches, or perforations to ensure that customers of all ages and abilities can access the product inside with ease. These features enhance user-friendliness and consumer satisfaction.

For additional customization options tailored to your specific packaging needs, contact  Brown Packaging. We can provide personalized guidance and solutions based on your unique requirements, ensuring that your blister packs are customized to perfection, aligned with your branding, and optimized for your industry and product characteristics.

Blister Packaging Services

Add more value to your product and packaging experience with our in-house capabilities and services. Work one on one with a project specialist throughout the entire packaging process with services designed to help you meet your goals and maximize your results, while providing you with peace of mind.

Expert Consulting

Our expert consulting services provide tailored guidance and strategic insights to help you make informed packaging decisions and optimize your packaging processes.

Digital Print

Utilizing advanced in-house digital printing technology, we offer high-quality printed samples that showcase your packaging design concepts effectively.

Structural Design

Our structural design expertise ensures your packaging is not only visually appealing but also optimized for functionality, protection, and cost-efficiency.


We provide sampling services to help you evaluate and refine your packaging prototypes, allowing you to make data-driven decisions before full-scale production.

Graphic Design

Our graphic design team specializes in creating captivating visuals, ensuring your packaging communicates your brand identity and product messaging effectively.

Product & Material testing

We offer comprehensive product and material testing to guarantee the durability, safety, and compliance of your packaging, assuring its suitability for your specific industry and requirements.