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Wholesale Thermoform Packaging Insert Supplier

Custom Thermoform Inserts

Prevent your product from shifting and becoming damaged, and improve the accessibility and organization of your product within a package. Thermoform inserts can be customize by size, shape, and material used to best support your product. Medical, electronic, industrial and retail solutions available.

Rigid Box with thermoform insert and custom cavity

Wholesale Thermoform Packaging Insert Supplier

Custom Thermoform Inserts

Prevent your product from shifting and becoming damaged, and improve the accessibility and organization of your product within a package. Thermoform inserts can be customize by size, shape, and material used to best support your product. Medical, electronic, industrial and retail solutions available.

Corrugated box with thermoform insert cavities

What is a Thermoform Packaging Insert?

Thermoform is the process of forming plastic on a hot sheet with high temperature and pressure to a desired shape, cavity or mold. Inserts are trays, partitions, pads and any other material cut outs used to secure a product in place within a package. Thermoform inserts are rigid and durable making them ideal for light to heavy weight applications.

 
Custom chipboard box with thermoform insert and product cavities

Thermoform Insert Products

We help businesses optimize their packaging with a wide selection of options and features to help maximize their packaging efficiency, marketability, and protection.

Rigid box with multi-layer thermoform trays

Multi-Layer

We can create 1 to multiple layers of thermoform inserts within the same package depending on your product needs.

Custom thermoform tray insert with cavities for cosmetics

Custom Cavities

Cavities are designed to hold your product in place to prevent shifting during transit and handling.

corrugated box with clear thermoform insert

Product Inserts

Improve accessibility and visibility of your product by having it insertable thermoform product inserts.

Custom chipboard box with clear thermoform tray

Transparent Inserts

Inserts can be container color or they can be made transparent

custom thermoform insert

Custom Size and Shape

Thermoform can be designed to your specified dimensions to accommodate your product.

custom medical rigid box with inserts

Labels and Printed Pads

Apply print and graphics to your thermoform inserts with labels and printed pads.

Thermoform Insert Materials

Check out our plastic material that can be thermoformed and fully customizable to fit your product. 

Polyethylene terephthalate

Polyethylene Terephthalate

Highly flexible and clear, PET is the most common thermoform packaging material. Variations include: APET, PETG, and RPET.

High Density Polyethylene (HDPE)

High Density Polyethylene

Resistant to cold temperatures, impacts, chemical interactions. Popular in food and beverage products.

Polyvinyl Chloride

Polyvinyl Chloride

High impact resistant and rigid, PVC is often used in medical and industrial applications.

Polypropylene (PP)

Polypropylene

Chemical resistant and flexible, PP is used to package food, electronic, and medical products.

other plastic

Other Plastics

Acrylonitrile Butadiene Styrene (ABS), High Impact Polystyrene (HIPS), and more.

Frequently Asked Questions

Thermoform inserts are recommended for applications that require strong, durable, and rigid inserts without having to sacrifice too much packaging space for cushioning and protecting the product as thermoform is designed very thin.

Yes, we do offer recyclable and other sustainable materials. Contact us and we can go over sustainable options with you that best fit your project.

Order minimums vary from project to project, it usually depends on the type of packaging, design, size and desired materials. Contact us and we will evaluate the best options for your packaging needs.

Lead times can vary depending on your design, quantity, materials and other factors. To get an accurate lead time for your project, contact us and a packaging expert will assist you.

Alternative inserts include corrugated, chipboard and foam. Corrugated and chipboard can be manufactured at different levels of thickness and strength. Foam can be manufactured with different materials and densities.

Shipping is free to all Southern California businesses. Fees are generally added to orders outside of Southern California or if you need a rush order.

Corrugated box with thermoform insert cavities