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Wholesale Mailer Supplier

Custom Mailers

Our mailers are designed to offer maximum protection to your products while providing a cost-effective solution for your shipping requirements. With our customizable mailers, you can choose the material, size, and features that best fits your products’ specifications. Custom flat, bubble, and padded mailers available in plain and print.

custom mailers

Wholesale Mailer Supplier

Custom Mailers

Our mailers are designed to offer maximum protection to your products while providing a cost-effective solution for your shipping requirements. With our customizable mailers, you can choose the material, size, and features that best fits your products’ specifications. Custom flat, bubble, and padded mailers available in plain and print.

custom mailers

What is a Mailer?

A mailer is a type of packaging that is used to transport goods through the mail or other delivery services. Mailers come in various shapes and sizes, and are typically made of paper, poly, chipboard, or a combination of these materials. They are often categorized into three types: flat mailers, bubble mailers, and padded mailers.

Overall, mailers offer a range of benefits for both senders and recipients. They are lightweight and easy to use, making them a cost-effective option for shipping items. They are also durable and can withstand the rigors of the mailing process, ensuring that items arrive at their destination intact.

Some common applications of mailers include mailing products purchased online, sending gifts or documents to friends and family, and shipping products for small businesses.

Kraft Utility Stay Flat Mailer

Our Mailer Types

Our custom mailer options cater to a wide range of shipping needs. From the eco-friendly reliability of our paper mailers, perfect for businesses with a sustainability focus, to the durability and water-resistant qualities of our poly mailers, ideal for protecting items during transit, and the sturdy protection of chipboard mailers, designed to keep fragile or important documents secure—our assortment ensures that your packaging matches your product and shipping requirements flawlessly.

Flat mailers are a practical and cost-effective option for businesses and individuals, with a simple design that makes them easy to use. They are available in paper, poly, and chipboard materials, each with their own advantages.

They feature a layer of air-filled bubbles, providing a layer of padding that helps absorb shock and prevent damage to the items inside. Bubble mailers are available in both paper and poly options, each with their own unique benefits.

Padded mailers combines cushioning and versatility to provide a secure and efficient way to transport various items, from delicate electronics to apparel, offering both protection and a professional presentation.

Popular Mailer Products

Whether you are looking to package clothes, toys, cosmetics, electronics, or any other products, we can address all of your custom packaging needs, while ensuring that you are compliant to any shipping, government, or retail requirements.

Mailer Options and Features

Whether you are looking to ship consumer goods, toys, cosmetics, electronics, food, or any other products, we can address all of your custom packaging needs, while ensuring that you are compliant to any shipping, government, or retail requirements.

Print Options

Our flexographic printed mailers offer cost-effective, high-quality branding solutions. This method is perfect for large print runs and can reproduce intricate designs and logos with precision, ensuring your packaging stands out.

Digital printing on our custom mailers offers fast turnaround times and the ability to personalize each piece. Whether you need variable data printing or small print runs, digital printing ensures sharp, eye-catching designs that leave a lasting impression.

Lithographic printed mailers provide exceptional print quality and color consistency. Ideal for intricate artwork and vibrant graphics, lithographic printing ensures your packaging looks stunning while maintaining a professional appearance.

Screen printing on our mailers delivers bold and durable designs. This method excels in producing vibrant colors and long-lasting graphics, making it a top choice for brand-centric packaging.

Elevate your custom mailers with hot stamping, adding a touch of elegance and sophistication. This method allows for metallic and glossy accents, creating a premium look that captures attention and conveys luxury.

Graphic Design

Finishes can be applied with various techniques to enhance their appeal. Gloss finishes give a shiny, eye-catching look; matte finishes offer a subdued, elegant appearance; spot UV highlights specific areas with gloss; and litho lamination provides high-quality, detailed graphics. Additionally, numerous other finishes are available to cater to diverse packaging requirements, adding distinctiveness and brand-specific character to the cartons.

Graphic design must reflect the brand identity and effectively communicate the brand’s message to customers.

Maximize product visibility by apply graphics with contrasting colors, bold text, and high-quality images.

The text used in the graphic design must be legible, both from a distance and close up. The font size, color, and style must be carefully selected to ensure that the text is easily readable

Have your graphics effectively utilize the space available on the display, including the sides and back, to maximize impact and exposure to the product.

Display relevant product information, such as product name, benefits, and features. This information should be presented in a clear and concise manner.

Create a design consistent with the brand’s overall design and marketing materials, ensuring a cohesive look and feel across all channels.

Flexible designing, allowing for the display to be easily updated as needed, without requiring a complete redesign.

View your product with a realistic 3-D rendering that is easily sharable. Renderings are ideal for reviewing display prototypes and enabling quick and cost effective edits and changes.

Features

Our custom mailers are tailored to meet your specific needs when it comes to size, shape, and functional features. Whether you require compact packaging for small items or unique designs to accommodate specific products, we offer a wide range of structural design options to ensure your mailers are a perfect fit.

Tear strips in our mailers offer a convenient and easy way for recipients to open packages without the need for scissors or other tools. This user-friendly feature enhances the unboxing experience and reduces the risk of damaging the contents.

Our custom mailers are equipped with secure seals to keep your items protected during transit. From self-adhesive seals to peel-and-seal options, we offer various sealing mechanisms to suit your packaging preferences.

Our custom mailers can include tamper-evident seals, providing a visual indicator if the package has been tampered with during transit. This security feature enhances customer confidence and product integrity.

Fold-over flaps in our mailers add an extra layer of security and protection for your items. They ensure that the contents remain securely enclosed, preventing accidental exposure or tampering.

For temperature-sensitive items or products requiring additional protection, we offer mailers with insulation options. These mailers help maintain the desired temperature during transit, ensuring that your items arrive in optimal condition.

Our custom mailers can be designed with extra space or chambers to accommodate multiple items or products with varying shapes and sizes. This flexibility allows you to streamline your packaging process and reduce the need for multiple packaging solutions.

For added protection of fragile items, our mailers can feature bubble lining. This cushioning material absorbs shocks and impacts, safeguarding your products from damage during shipping.

When extra strength and protection are essential, our multi-layered mailers are designed to withstand rough handling and harsh conditions, ensuring the safe arrival of your products.

If you have varying product sizes, our mailers with gussets and expansion options provide flexibility. They can expand to accommodate bulkier items while still maintaining a secure fit for smaller products.

For additional customization options on our mailers, please don’t hesitate to contact Brown Packaging. We’re here to tailor our packaging solutions to your specific needs.

Mailer Packaging Services

Add more value to your product and packaging experience with our in-house capabilities and services. Work one on one with a project specialist throughout the entire packaging process with services designed to help you meet your goals and maximize your results, while providing you with peace of mind.

Expert Consulting

We can provide valuable guidance and assistance for  businesses looking for a custom mailer, ensuring that they find the best packaging solution to meet their specific needs and requirements.

Digital Print

Digital print can provide a high-quality and cost-effective solution for custom mailers, allowing for personalized branding or messaging that can help businesses.

Structural Design

Structural design can ensure that a custom mailer is optimized for maximum protection, functionality, and cost-effectiveness during shipping, meeting the specific requirements and needs of the sender and recipient.

Graphic Design

Graphic design can create eye-catching and impactful designs for a custom mailer that can help businesses effectively promote their brand and message during shipping.

Sampling

Sampling can provide an opportunity for businesses to test and evaluate a custom mailer solution, ensuring that it meets their specific requirements and expectations.