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Poly, Paper & Chipboard Mailers

Custom Flat Mailers

Our custom flat mailers offer a tailored packaging solution for businesses seeking a professional and cohesive brand experience for their customers. With customizable designs featuring your logo and messaging, our flat mailers enhance your branding while providing affordable and effective shipping options. Choose our custom flat mailers to elevate your shipping operations and enhance your brand image.

Poly Mailer with Logo

Poly, Paper & Chipboard Mailers

Custom Flat Mailers

Our custom flat mailers offer a tailored packaging solution for businesses seeking a professional and cohesive brand experience for their customers. With customizable designs featuring your logo and messaging, our flat mailers enhance your branding while providing affordable and effective shipping options. Choose our custom flat mailers to elevate your shipping operations and enhance your brand image.

Padded Mailers

What is a Flat Mailer

Flat mailers are a type of packaging commonly used to ship lightweight and flat items, such as documents, photos, or small products. They are designed to be thin and lightweight to minimize shipping costs while still providing sufficient protection to the items inside.

There are three main types of flat mailers: poly mailers, paper mailers, and chipboard mailers. Poly mailers are made of a waterproof and tear-resistant plastic material, making them an excellent choice for items that could be damaged by moisture. Paper mailers are made of paper-based material and are ideal for shipping documents or artwork. Chipboard mailers are made of a sturdy paperboard material and are often used for fragile.

Flat mailers are popular in e-commerce businesses, where they are used to ship small products. They are affordable and efficient, helping to reduce packaging waste produced during shipping. Additionally, flat mailers can be easily customized with branding or marketing materials, making them a great way to promote a business. They are a versatile and reliable option for anyone looking to ship flat items efficiently and securely.

Flat Mailer Types

We supply businesses with custom poly, paper and chipboard mailers, which can be plain or printed, in addition to a wide range of options and features.

Poly mailers is a lightweight and flexible packaging option that helps reduce shipping costs. Made with a strong, high-density polyethylene material (HDPE), they provide excellent puncture and tamper resistance, ensuring the safe delivery of your products.

Our custom paper mailers provide an eco-friendly and recyclable packaging option with customizable designs. Our paper mailers offer a professional and cost-effective way to enhance your brand image during the shipping process.

Our custom chipboard mailers provide a durable and secure packaging solution that protects fragile or valuable items during shipping with customizable designs featuring your branding and messaging.

Flat Mailer Selection Guide

Poly Mailers:

  • Consider the weight, fragility, and size of your item. Poly mailers are ideal for lightweight items that may be damaged by moisture, but may not provide enough protection for heavier, bulkier, or more fragile items.
  • Think about your branding and marketing needs. Poly mailers can be customized with your logo and messaging, making them a great way to promote your business. Also, consider the color and design options available, as well as any printing restrictions or additional costs.
Poly Mailer
Kraft Padded Mailer

Paper Mailers:

  • Consider the fragility, value, and weight of your item. Paper mailers provide extra protection and sturdiness, making them a great choice for fragile, valuable, or heavy items. However, also consider the size and shape of your item, as well as any additional cushioning or filler material needed for maximum protection.
  • Think about your sustainability goals. Paper mailers are a recyclable and eco-friendly option, making them a great choice for businesses looking to reduce their carbon footprint. However, also consider the durability and strength of the paper material, especially for items that may be bent, creased, or torn during shipping.

Chipboard Mailers:

  • Consider the size, shape, and weight of your item. Chipboard mailers are great for shipping flat items like documents or artwork, but may not be the best option for larger, bulkier, or heavier items.
  • Think about your branding and marketing needs. Chipboard mailers can be customized with your logo and messaging, making them a great way to promote your business and enhance the unboxing experience for your customers. However, also consider the printing options and costs, as well as any restrictions on custom designs or artwork.
Side Loading Stay Flat Mailers

Frequently Asked Questions

A flat mailer is necessary when you need to ship flat, lightweight items such as documents, photos, or small products. It provides a cost-effective and efficient way to ship items while also protecting them during transit. Flat mailers are particularly useful for e-commerce businesses or individuals who need to ship small items frequently.

 

Yes, we do offer standard or stock mailers. Generally, these mailers are only available in specific sizes. Contact us today to learn more.

 

Yes, we do offer recyclable and compostable materials for mailers. Contact us and we can go over sustainable options with you that best fit your project.

Order minimums vary from project to project, it usually depends on design, size and desired materials. Contact us and we will evaluate the best options for your packaging needs.

Lead times can vary depending on your design, quantity, materials and other factors. To get an accurate lead time for your project, contact us and a packaging expert will assist you.

We offer padded and bubble mailers (available in paper and poly). If you are looking for something much more durable or need to support larger items, then you probably would need a corrugated mailer box also known as roll end tuck top (RETT).

Shipping is free to all local Southern California businesses. Fees are generally added to orders outside of Southern California or if you need a rush order.

Expansion Poly Mailers