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Wholesale Foam Packaging Insert Supplier

Custom Foam Inserts

Protect your product from becoming damaged with custom foam inserts designed to hold your product in place. Select from a wide range of material options such as polyethylene, polyurethane, and expanded polystyrene in addition to custom sizes, shapes and cavities. Conductive and anti-static solutions available for electrostatic discharge.

Polyurethane

Wholesale Foam Packaging Insert Supplier

Custom Foam Inserts

Protect your product from becoming damaged with custom foam inserts designed to hold your product in place. Select from a wide range of material options such as polyethylene, polyurethane, and expanded polystyrene in addition to custom sizes, shapes and cavities. Conductive and anti-static solutions available for electrostatic discharge.

Polyurethane

What is a Foam Packaging Insert?

Foam packaging inserts, crafted from materials like polyethylene (PE) foam or polyurethane (PU) foam, are designed to provide optimal protection and organization for a wide range of products. Custom-shaped to snugly fit within packaging boxes, their primary function is to cradle and cushion products, safeguarding them from shocks, vibrations, and potential damage during transit.

The applications of foam packaging inserts span various industries, such as electronics, medical equipment, and luxury goods packaging, where they protect sensitive components and ensure premium presentation. Their benefits include exceptional shock absorption, customization options, and resistance to moisture and chemicals. Compared to alternatives like paper or bubble wrap, foam packaging inserts offer superior protection and a professional presentation.

Polyethylene

Foam Insert Products

We help businesses optimize their packaging with a wide selection of options and features to help maximize their packaging efficiency, marketability, and protection.

Applications

Incorporate foam inserts within corrugated boxes to ensure the secure and damage-free shipping of fragile items, with the inserts expertly fitted to protect your products. See our selection of corrugated boxes.

Elevate your folding carton packaging with custom foam inserts, providing an organized and secure environment within the box for delicate or valuable items, guaranteeing their pristine condition upon arrival. Checkout our selection of folding cartons.

Enhance the presentation and protection of luxury items within rigid box packaging by integrating foam inserts, tailored to cradle and safeguard your products with elegance and precision. View our rigid box styles.

Opt for foam inserts within electronic packaging, designed to precisely accommodate sensitive components, shielding them from static discharge and physical harm during transit. Learn more about our electronic packaging.

Ensure the integrity of temperature-sensitive products in the cold chain logistics industry by utilizing foam inserts expertly crafted to maintain the required temperature range within your packaging. Learn more about our cold chain solutions.

Transform retail packaging with foam inserts that create an attractive and organized presentation, enhancing the customer’s unboxing experience and safeguarding merchandise during transit. Learn more about our retail packaging.

Secure industrial equipment and tools during transport with foam inserts strategically placed within packaging, effectively shielding them from impacts and vibrations. Checkout our industrial packaging solutions.

Safeguard delicate medical instruments and equipment with foam inserts designed for precise placement within medical packaging, ensuring they arrive intact and sterile, ready for immediate use in healthcare settings. Learn more about our medical packaging.

For custom foam insert solutions tailored to your specific packaging needs and industry requirements, please don’t hesitate to reach out to our team at Brown Packaging. We’re here to assist you in optimizing your packaging with expertly designed foam inserts that ensure the safe transit and presentation of your products. Contact us today for personalized guidance and solutions.

Popular Products

Multi-layered foam inserts provide advanced protection and organization for your products during shipping, with multiple foam layers offering superior cushioning and safeguarding against damage.

Anti-static foam inserts are essential for electronics packaging, preventing static discharge that can harm sensitive components, ensuring safe transit and functionality.

Conductive foam inserts are ideal for electronics and manufacturing, as they provide both protection and conductivity, making them suitable for ESD-sensitive equipment and components.

Convoluted foam inserts feature a distinctive egg-crate design, offering excellent cushioning and protection for delicate items, such as glassware or medical devices.

Insulated foam inserts maintain temperature-sensitive products, ensuring they remain at the required temperature throughout shipping, making them vital for pharmaceuticals and food.

Foam pads provide a stable base for your products within packaging, ensuring secure and stable shipping while protecting the bottom of your items.

Custom foam cavities within inserts securely accommodate unique product shapes, providing tailored protection for your items during transit.

Foam trays within packaging offer organized compartments for multiple products, preventing contact and damage during shipping and improving product presentation.

Labels can be incorporated into foam inserts to provide product information or branding, enhancing the overall presentation of your products within the packaging.

Foam Packaging Insert Material Options

Selecting the right foam packaging material is a strategic decision, whether you prioritize optimal protection, anti-static properties, high compression strength, or other specific requirements. Our extensive range of foam options ensures you find the perfect fit to meet your unique packaging needs.

Polyethylene foam is superior in durability, odorless, no liquid absorption, buoyant, shock absorption and abrasion resistant foam. Typically, It is used in medical, electronic devices, and industrial applications. Poly laminations available.

Polyurethane foam (Ether/Ester) is very resilient and durable foam that can come in a variety of colors and densities. This type of foam is used to protect many electronic devices such as computers and hard drives, auto parts and other fragile items.

Expanded Polystyrene, also known as Styrofoam, can be shaped to a specific size and shape, this foam offers high compression and thermal properties. Generally used for inner package support, box liners, coolers, pads, corner and edge protectors.

EPE foam, or expanded polyethylene foam, is a closed-cell foam known for its lightweight, flexibility, shock absorption, and water resistance. EPE foam is ideal for cushioning and protecting delicate items like glass, electronics, furniture, and other items.

XLPE foam, or cross-linked polyethylene foam, is a closed-cell foam that offers superior durability, color variety, elasticity, and thermal insulation. XLPE foam provides excellent protection for fragile or sensitive items, such as electronics, retail, automotive and other items.
eggshell foam

Other Foams

We supply businesses with other types of packaging foams such as extruded polystyrene (XPS) and polyvinyl chloride (PVC) foam. If you are interested in other types of packaging foams, then contact us to explore options.

Frequently Asked Questions

Foam inserts are recommended for applications that require high level of protection, antistatic and conductive capabilities.

Yes, we do offer recyclable and other sustainable materials. Contact us and we can go over sustainable options with you that best fit your project.

Order minimums vary from project to project, it usually depends on the type of packaging, design, size and desired materials. Contact us and we will evaluate the best options for your packaging needs.

Lead times can vary depending on your design, quantity, materials and other factors. To get an accurate lead time for your project, contact us and a packaging expert will assist you.

Alternative inserts include corrugated, chipboard and thermoform. Corrugated and chipboard can be manufactured at different levels of thickness and strength. Thermoform can be manufactured in any shape or size, in addition to a variety of material options.

Shipping is free to all Southern California businesses. Fees are generally added to orders outside of Southern California or if you need a rush order.

Polyurethane Foam