How to Reduce the Risk of Glass Breaking During Transit
Shipping glass products can be challenging due to their fragile nature. Whether you’re shipping glass jars, bottles, or other delicate items, the packaging you choose plays a critical role in ensuring their safe arrival. This guide provides practical strategies and materials to protect glass during transit, reducing the risk of damage.
Tips for Protecting Glass During Transit
Minimize Empty Space
Empty space inside the package allows glass items to move around, increasing the likelihood of breakage.
• Choose packaging that closely fits your product dimensions.
• Fill any gaps with cushioning materials like foam, packing peanuts, or bubble wrap.
Pro Tip: Use dividers or molded inserts to keep multiple items secure and separate.
Use Durable Boxes
Your choice of shipping box can make or break your packaging strategy—literally.
• Sturdy cardboard or corrugated boxes provide better protection than thin or flimsy options.
• Consider weather-resistant materials to protect against moisture during transit.
Pro Tip: Double-boxing adds an extra layer of protection for particularly fragile or valuable glass items.
Invest in Custom Packaging
Custom packaging solutions are tailored to your product’s specific needs.
• Custom-fitted boxes, foam or molded pulp inserts keep items secure and reduce movement.
• These options often incorporate materials designed to absorb shock and protect against impacts.
Pro Tip: Custom packaging may have a higher upfront cost but often saves money by reducing breakage and returns.
Test Your Packaging Before Shipping
Simulate real-world shipping conditions to identify potential weaknesses in your packaging.
• Drop tests and vibration tests can help ensure your materials hold up under stress.
• Make adjustments to address any vulnerabilities.
Pro Tip: Testing your packaging can also help you optimize material usage, balancing protection with cost efficiency.
Best Materials for Shipping Glass
Bubble Wrap
Lightweight and versatile, bubble wrap provides excellent cushioning.
• Use it to wrap individual items tightly and secure with tape.
• Place additional layers around the product if needed.
Cons: Not eco-friendly and can be time-consuming to apply.
Molded Pulp Inserts
Custom-shaped from recycled materials, molded pulp provides a snug fit for glass items.
• Protects against movement and shock.
• Biodegradable and easy to recycle.
Cons: Higher cost and requires a steady supply of recycled materials.
Corrugated, Chipboard, Foam Inserts & Partitions
These inserts help stabilize and protect individual items during transit.
• Corrugated inserts offer strong structural support and can be customized to fit product shapes.
• Chipboard inserts provide a thinner, eco-friendly option ideal for lighter products or presentation.
• Foam inserts absorb shock and protect fragile items with precision cutouts.
• Partitions keep multiple items separated to prevent internal impact.
Cons: May require custom tooling or design, but provide significant value in protection and product organization.
Wrapping Paper
An affordable and eco-friendly option for additional cushioning.
• Use in combination with other materials to fill gaps or wrap items.
Cons: Thin and unable to absorb significant shock on its own.
Packing Peanuts
Lightweight and shock-absorbent, packing peanuts fill empty spaces effectively.
• Ensure items are tightly surrounded to prevent shifting.
Cons: Less environmentally friendly and can be messy to handle.
How to Pack Glass Jars for Shipping
Wrap Each Jar Securely: Use bubble wrap, molded pulp, or other protective materials.
Insert Dividers: Keep jars separate to avoid collisions.
Seal Liquids: Place liquid-filled jars in leak-proof bags before wrapping.
Fill Empty Spaces: Use packing peanuts or crumpled paper to stabilize items.
Reinforce the Box: Use sturdy tape to seal the box and reinforce the seams.
Final Packing Steps
Layer the Base: Place at least 3 inches of cushioning material at the bottom of the box.
Position the Items: Place glass products in the center, away from edges.
Top Layer: Add another layer of cushioning to protect the top.
Seal and Label: Secure the box with packing tape and add “Fragile” labels to inform handlers.
Why Proper Packaging Matters
Shipping fragile items like glass is a challenge, but investing in the right packaging materials and techniques can significantly reduce breakage. Properly protected items not only ensure customer satisfaction but also save you money on replacements and returns.
Need expert advice on packaging solutions?
Contact us today to explore custom options for your shipping needs!
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Polypropylene, often referred to as PP plastic, is the second most widely used plastic globally, praised for its remarkable durability, strength, and resistance to various environmental factors. This thermoplastic polymer is behind the resilience of many items in our daily lives, from children’s toys that withstand rough play to the reliable lids on your shampoo bottles that endure frequent use. Properties of PP Plastic Durability and Robustness: PP is characterized by its ability to resist wear and tear, making it ideal for high-use products like automotive parts and consumer goods. Chemical Resistance: PP does not react with a wide range of chemicals, which makes it suitable for containers and pallets in chemical handling applications. Biological Resistance: It does not degrade or mold easily, resisting damage from biological elements such as bacteria and fungi, enhancing its utility in medical and food applications. Water Resistance: Its impermeability makes it essential for items that must withstand moisture, including medical devices and lab equipment. Fatigue Resistance: PP maintains its shape after bending or twisting, exemplified by its use in living hinges, such as those found on shampoo bottle lids. High Melting Point: With a melting point that allows it to withstand higher temperatures, PP is perfect for kitchenware and food appliances that undergo heat exposure. Electrical Insulation: Its resistance to electricity makes it a primary choice for electronic components. Cost-Effectiveness and Recyclability: PP is not only affordable but also fully recyclable, supporting environmental sustainability by reducing landfill waste. Applications of Polypropylene in Various Industries Packaging Solutions: PP’s flexibility and low cost make it a popular choice for various packaging needs, replacing traditional materials like paper and cellophane. It is extensively used in manufacturing containers such as pallets, bottles, yogurt containers, and food packaging products. Automotive Components: Due to its durability and resistance properties, PP is frequently utilized in the automotive industry for parts such as car batteries, bumpers, interior panels, and cladding. Medical Industry: PP’s resistance to rigorous sterilization makes it indispensable in medical applications. It is used for constructing medical devices and packaging systems for pharmaceutical products. Consumer Goods: From toys that must endure frequent handling to household items like rugs and kitchen utensils, PP is a staple material in the consumer goods sector. Material Handling: PP is often the material of choice for making durable plastic pallets and other material handling equipment, thanks to its robustness and resilience. For more information on polypropylene packaging solutions or to discuss your specific needs, please contact Brown Packaging. We are dedicated to providing high-quality, sustainable packaging solutions tailored to your requirements. (714)300-0650 request@brownpackaging.com Most Recent Posts: Subscribe To Our Newsletter By submitting your information, you agree to our terms and conditions and privacy policy. Thermoform Packaging Facebook Twitter LinkedIn Pinterest Relevant Posts
Temperature fluctuations can have a detrimental effect on your products and packaging. Whether your goods are sensitive to extreme heat or cold, maintaining the right temperature during storage and transportation is essential. In this blog, we’ll explore various strategies and best practices to help you protect your packaging against temperature fluctuations effectively. Understanding the Risks Before we delve into protective measures, it’s crucial to understand the potential risks associated with temperature fluctuations: Product Quality: Fluctuating temperatures can alter the quality, texture, and taste of products, rendering them unsellable or unsafe for consumption. Chemical Reactions: Some products, particularly chemicals and pharmaceuticals, can undergo chemical reactions when exposed to temperature extremes, resulting in changes in composition or efficacy. Packaging Integrity: Extreme temperatures can weaken packaging materials, making them more susceptible to tears, punctures, or structural damage. Protective Measures To safeguard your packaging against temperature fluctuations, consider implementing the following protective measures: Temperature-Controlled Packaging: Use temperature-controlled packaging solutions, such as insulated boxes, coolers, or heated containers, depending on the specific temperature requirements of your products. Insulated Packaging Materials: Choose packaging materials with insulating properties. Foam, bubble wrap, or insulated liners can help maintain stable temperatures within the package. Phase-Change Materials: Incorporate phase-change materials or gel packs into your packaging. These materials can absorb or release heat to help regulate the temperature inside the package. Seal Integrity: Ensure that packaging seals are strong and airtight. Regular quality control checks should verify that no gaps or defects exist in the sealing process to prevent temperature infiltration. Packaging Design Considerations: Design packaging with temperature resistance in mind. Use materials that can withstand temperature extremes, and consider multi-layer structures for added insulation. Quality Testing: Conduct rigorous testing to verify the effectiveness of your packaging in maintaining temperature stability. Use temperature testing chambers to simulate real-world conditions. Temperature Monitoring Devices: Incorporate temperature monitoring devices, such as data loggers or indicators, into your packaging. These devices record temperature data during transit, providing insight into temperature fluctuations. Controlled Storage Facilities: Store products in temperature-controlled environments before and after packaging. Warehouses and storage areas should be equipped with adequate ventilation, heating, and cooling systems. Shipping Route Planning: Select shipping routes and carriers that prioritize temperature control and offer refrigerated or climate-controlled transportation options. Regulatory Compliance: Adhere to industry-specific and regulatory standards for temperature-sensitive products. Compliance ensures that your products meet safety and quality requirements. Vigilance and Continuous Improvement Protecting your packaging against temperature fluctuations is an ongoing effort. Continuously assess your packaging solutions and gather feedback from transportation partners to identify any weaknesses or areas for improvement. Make necessary adjustments to enhance temperature resilience and ensure that your products arrive at their destination in optimal condition. By implementing these strategies and maintaining a proactive approach to packaging protection, you can significantly reduce the risk of temperature-related damage to your products, enhance their overall quality and safety, and meet the specific temperature requirements of your industry. If you are interested in protection against temperature fluctuations for your packaging, then partner with Brown Packaging today to get started. (714)300-0650 request@brownpackaging.com Most Recent Posts: Categories: Corrugated Ecommerce ESD Design Display Flexible Packaging Foam Folding Carton Packaging Plastic Packaging Pouch Printing Protection Retail Rigid Box Thermoform Sustainability Subscribe To Our Newsletter By submitting your information, you agree to our terms and conditions and privacy policy. Cold Chain Packaging Facebook Twitter LinkedIn Pinterest Relevant Posts
Shipping glass products can be challenging due to their fragile nature. Whether you’re shipping glass jars, bottles, or other delicate items, the packaging you choose plays a critical role in ensuring their safe arrival. This guide provides practical strategies and materials to protect glass during transit, reducing the risk of damage. Tips for Protecting Glass During Transit Minimize Empty Space Empty space inside the package allows glass items to move around, increasing the likelihood of breakage.• Choose packaging that closely fits your product dimensions.• Fill any gaps with cushioning materials like foam, packing peanuts, or bubble wrap.Pro Tip: Use dividers or molded inserts to keep multiple items secure and separate. Use Durable Boxes Your choice of shipping box can make or break your packaging strategy—literally.• Sturdy cardboard or corrugated boxes provide better protection than thin or flimsy options.• Consider weather-resistant materials to protect against moisture during transit.Pro Tip: Double-boxing adds an extra layer of protection for particularly fragile or valuable glass items. Invest in Custom Packaging Custom packaging solutions are tailored to your product’s specific needs.• Custom-fitted boxes, foam or molded pulp inserts keep items secure and reduce movement.• These options often incorporate materials designed to absorb shock and protect against impacts.Pro Tip: Custom packaging may have a higher upfront cost but often saves money by reducing breakage and returns. Test Your Packaging Before Shipping Simulate real-world shipping conditions to identify potential weaknesses in your packaging.• Drop tests and vibration tests can help ensure your materials hold up under stress.• Make adjustments to address any vulnerabilities.Pro Tip: Testing your packaging can also help you optimize material usage, balancing protection with cost efficiency. Best Materials for Shipping Glass Bubble Wrap Lightweight and versatile, bubble wrap provides excellent cushioning.• Use it to wrap individual items tightly and secure with tape.• Place additional layers around the product if needed.Cons: Not eco-friendly and can be time-consuming to apply. Molded Pulp Inserts Custom-shaped from recycled materials, molded pulp provides a snug fit for glass items.• Protects against movement and shock.• Biodegradable and easy to recycle.Cons: Higher cost and requires a steady supply of recycled materials. Corrugated, Chipboard, Foam Inserts & Partitions These inserts help stabilize and protect individual items during transit.• Corrugated inserts offer strong structural support and can be customized to fit product shapes.• Chipboard inserts provide a thinner, eco-friendly option ideal for lighter products or presentation.• Foam inserts absorb shock and protect fragile items with precision cutouts.• Partitions keep multiple items separated to prevent internal impact.Cons: May require custom tooling or design, but provide significant value in protection and product organization. Wrapping Paper An affordable and eco-friendly option for additional cushioning.• Use in combination with other materials to fill gaps or wrap items.Cons: Thin and unable to absorb significant shock on its own. Packing Peanuts Lightweight and shock-absorbent, packing peanuts fill empty spaces effectively.• Ensure items are tightly surrounded to prevent shifting.Cons: Less environmentally friendly and can be messy to handle. How to Pack Glass Jars for Shipping Wrap Each Jar Securely: Use bubble wrap, molded pulp, or other protective materials. Insert Dividers: Keep jars separate to avoid collisions. Seal Liquids: Place liquid-filled jars in leak-proof bags before wrapping. Fill Empty Spaces: Use packing peanuts or crumpled paper to stabilize items. Reinforce the Box: Use sturdy tape to seal the box and reinforce the seams. Final Packing Steps Layer the Base: Place at least 3 inches of cushioning material at the bottom of the box. Position the Items: Place glass products in the center, away from edges. Top Layer: Add another layer of cushioning to protect the top. Seal and Label: Secure the box with packing tape and add “Fragile” labels to inform handlers. Why Proper Packaging Matters Shipping fragile items like glass is a challenge, but investing in the right packaging materials and techniques can significantly reduce breakage. Properly protected items not only ensure customer satisfaction but also save you money on replacements and returns. Need expert advice on packaging solutions?Contact us today to explore custom options for your shipping needs! (714)300-0650 request@brownpackaging.com Most Recent Posts: Categories: Corrugated Ecommerce ESD Design Display Flexible Packaging Foam Folding Carton Packaging Plastic Packaging Pouch Printing Protection Retail Rigid Box Thermoform Sustainability Subscribe To Our Newsletter By submitting your information, you agree to our terms and conditions and privacy policy. Custom Packaging Facebook Twitter LinkedIn Pinterest Relevant Posts