The Shift to U.S. Corrugated Packaging Suppliers
With rising tariffs, unpredictable freight costs, and ongoing supply chain delays, more companies are pulling away from overseas packaging and turning to U.S.-based corrugated box suppliers. While international sourcing once offered significant cost savings, the current landscape has shifted. Now, domestic packaging solutions offer more control, faster turnaround, and better long-term value.
Here’s why this shift is happening—and what buyers need to consider.
Tariffs Are Raising Costs
The return of tariffs on oversea goods has significantly increased the true cost of sourcing corrugated boxes overseas. What used to be a budget-friendly option is now burdened by duties, customs fees, and higher overall import costs—often eliminating any price advantage.
Global Shipping Is Still Unstable
Ocean freight remains volatile, with container costs, port delays, and extended lead times continuing to disrupt planning. Brands relying on overseas box production often face 8–12 week lead times—while U.S. suppliers can typically deliver in 2–4 weeks or less.
Faster Turnarounds for Retail and E-Commerce
In today’s fast-moving market, speed matters. Whether you’re launching new products, fulfilling flash sales, or restocking inventory, long overseas timelines are a major risk. Domestic suppliers offer more responsive service, making it easier to adjust forecasts and scale with demand.
Better Communication and Quality Control
Working with local vendors means easier collaboration, fewer miscommunications, and the ability to address issues quickly. You’re in the same time zone, speaking the same language, and often dealing with someone who knows your business directly.
Retailers Prefer “Made in USA” Packaging
Many retailers are encouraging (or outright requiring) U.S.-sourced packaging to support local economies and simplify logistics. Having a U.S.-made corrugated box can be a selling point, especially in food, cosmetics, or wellness categories where transparency matters.
Sustainability and Local Sourcing Go Hand in Hand
Brands committed to sustainability are realizing that local packaging = lower carbon footprint. Domestic sourcing means less transportation, less fuel usage, and often better access to recyclable or responsibly sourced materials.
Final Thoughts
What once made sense from a cost standpoint may no longer hold up under today’s market pressure. Tariffs, delays, and uncertainty have led many brands to move their printed corrugated box sourcing back to the U.S.—gaining speed, control, and stability in return.
Looking to bring your packaging supply chain closer to home?
We can help you transition smoothly and build a custom corrugated box solution that works for your business.
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Club stores such as Costco, Sam’s Club, and BJ’s Wholesale represent unique opportunities for brands. These high-traffic environments demand large-format point-of-purchase (POP) displays that deliver maximum visual impact while meeting strict retailer specifications. A successful club store display must balance branding, strength, and compliance to protect margins and attract attention in busy aisles. Unique Challenges of Club Store Displays Unlike standard retail, club stores have wider aisles, bulk packaging, and larger average purchase volumes. POP displays must adapt to: High visibility demands: Displays must stand out from a distance. Heavy product loads: Larger packs and bulk SKUs require stronger structures. Extended campaigns: Displays often stay on floors for weeks or months. Strict compliance standards: Club stores enforce precise guidelines for footprint, height, and pallet integration. Structural Design Requirements Club store POP displays often sit directly on pallets, making strength and stability critical. Engineering considerations include: Pallet fit: Displays must align with 40×48 pallets for handling and stacking. Load capacity: Designs must withstand heavy unit loads without sagging. Durability: Reinforced edges and coatings resist wear over extended campaigns. Ease of setup: Displays should arrive pre-packed or require minimal assembly. Graphics for Club Store Impact Graphics in club stores need to be bold and easily legible from a distance. Subtlety is lost in large-format retail environments. Oversized branding: Large logos and product imagery capture attention. Simple messaging: Short, benefit-driven text is more effective than detail-heavy designs. 360-degree visibility: Graphics should appear on all sides for maximum exposure. Best Practices for Club Store POP Displays Design for pallet integration and warehouse handling. Use double- or triple-wall corrugated for strength when needed. Apply protective coatings to extend floor life. Coordinate with graphics teams to simplify high-visibility messaging. Club Store Display Solutions with Brown Packaging Brown Packaging engineers POP displays designed to meet club store demands. From pallet-ready bulk displays to reinforced seasonal promotions, we balance branding with compliance to ensure success in high-traffic environments. Contact us to discuss club store display solutions. References Shop! Association. (2021). Best Practices for In-Store Marketing and POP Displays. Retrieved from https://www.shopassociation.orgSoroka, W. (2009). Fundamentals of Packaging Technology (4th ed.). Institute of Packaging Professionals.Costco Wholesale. (2023). Merchandising Guidelines for Vendors. (714)300-0650 request@brownpackaging.com Most Recent Posts: Categories: Corrugated Ecommerce ESD Design Display Flexible Packaging Foam Folding Carton Packaging Plastic Packaging Pouch Printing Protection Retail Rigid Box Thermoform Sustainability Subscribe To Our Newsletter By submitting your information, you agree to our terms and conditions and privacy policy. POP Display Facebook Twitter LinkedIn Pinterest Relevant Posts
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