The Art and Science of Corrugated Box Design

When it comes to packaging solutions, corrugated boxes are at the forefront of industry choices, providing durability, flexibility, and sustainability. However, the debate often arises between using kraft or white corrugated material. Both options have their unique benefits and considerations. Here’s a detailed comparison to guide you in making the right choice for your packaging needs. Aesthetic Appeal White Corrugated Material: White corrugated boxes offer a clean, crisp appearance that’s perfect for showcasing high-resolution graphics and detailed print. Their smooth surface is ideal for businesses looking to present a polished and premium image to their customers. Great for retail packaging, especially for electronic items, cosmetics, and luxury goods. Kraft Corrugated Material: The natural brown hue of kraft corrugated boxes gives them a rustic, organic feel. This is a favorite for brands aiming for an eco-friendly or artisanal image. They don’t present graphics as vibrantly as white boxes, but they carry a charm of their own. Printing and Branding White Corrugated Material: The white background serves as a blank canvas, ensuring that colors stand out vibrantly and true to their original hue. This is essential for brands with specific color palettes and detailed branding requirements. Kraft Corrugated Material: The brownish tone of kraft corrugated material can influence the appearance of printed colors. While this might not be ideal for brands requiring precise color matching, it works well for those aiming for a natural or vintage aesthetic. Plus, minimalistic designs with black or darker hues often pop beautifully on kraft. Environmental Considerations White Corrugated Material: The bleaching process used to achieve the white color can have environmental implications. However, many suppliers now offer white corrugated material made from recycled fibers or with eco-friendly bleaching alternatives. Kraft Corrugated Material: Typically more eco-friendly, kraft corrugated boxes are often made from unbleached paper pulp. The absence of the bleaching process means fewer chemicals are involved, making them a more sustainable choice for environmentally-conscious businesses. Cost White Corrugated Material: Generally, white corrugated boxes tend to be slightly more expensive than their kraft counterparts, due to the additional processing required to achieve their pristine appearance. Kraft Corrugated Material: Being less processed, kraft corrugated material usually comes with a lower price tag, making them a cost-effective choice for bulk packaging needs. Durability Both kraft and white corrugated materials offer excellent durability and protection, depending on their flute size and wall construction. However, any perceived difference in strength between the two is more about the construction and thickness of the corrugated box rather than the color or type of paper used. Market Perception White Corrugated Material: Often associated with a higher-end market perception, white boxes can elevate a product’s perceived value. Kraft Corrugated Material: Kraft boxes exude an earthy, organic vibe and are often associated with sustainability and eco-friendliness, making them a favorite for green and artisanal brands. Final Thoughts When deciding between kraft and white corrugated materials, it’s essential to consider your brand’s image, budget, and environmental stance. If you’re aiming for a high-end, polished appearance with vibrant printing, white corrugated material is your best bet. On the other hand, if you want to exude a natural, eco-friendly vibe with cost-effectiveness, kraft is the way to go. Remember, the choice between kraft and white isn’t just about aesthetics or cost – it’s about aligning the packaging with your brand’s values and message. Whichever you choose, ensure it resonates with your target audience and serves your product’s needs effectively. If you are interested in corrugated boxes, then partner with Brown Packaging today to get started. (714)300-0650 request@brownpackaging.com Most Recent Posts: Categories: Corrugated Ecommerce ESD Design Display Flexible Packaging Foam Folding Carton Packaging Plastic Packaging Pouch Printing Protection Retail Rigid Box Thermoform Sustainability Subscribe To Our Newsletter By submitting your information, you agree to our terms and conditions and privacy policy. Custom Corrugated Boxes Facebook Twitter LinkedIn Pinterest Relevant Posts

Whether storing household items, packing for a move, or packaging products for shipping, we often take corrugated boxes for granted. They offer strength, durability, and protection for their contents, making them indispensable for a wide variety of uses. Today, we’re going to peek behind the curtain and understand the process of creating these boxes. The process is quite fascinating and involves several key steps that ultimately result in the production of a corrugated box. Corrugated cardboard is the material of choice for many types of packaging and is specifically designed to be both light and sturdy. But what makes this material so unique? What is Corrugated Cardboard? Corrugated cardboard is a type of paper-based material consisting of a fluted corrugated sheet and one or two flat linerboards. The corrugated or fluted layer provides strength and rigidity while remaining lightweight, while the linerboards provide a smooth surface suitable for printing. The Corrugated Box Manufacturing Process The manufacturing process of corrugated boxes involves several stages. Here is an inside look into the entire process: Pulp Preparation The process begins with the creation of paper pulp. This pulp is made from tree logs that are stripped of their bark, chipped into small pieces, and then cooked to break them down into a soupy mixture. This pulp is then bleached, cleaned, and transformed into a paper substance by pressing and drying. Making the Corrugated Cardboard The next step is to create the corrugated cardboard. A machine called a corrugator takes huge rolls of paper and heats them to approximately 200 degrees Celsius to make them pliable. Adhesive is then applied to the tips of the corrugations, and the outer liner is glued to them. Another adhesive is then applied to the other side of the corrugated medium, and the other liner is attached, creating a complete corrugated cardboard sheet. Cutting and Printing Once the corrugated cardboard is made, it is cut and printed based on the specifications of the order. Large sheets of the cardboard are cut into box blanks, which are simply flat pieces of corrugated cardboard that are ready to be folded into boxes. At this point, if the boxes need to be printed with text or images, the printing process happens. Flexographic printing is most commonly used, which uses flexible relief plates to apply the desired image or text to the box. Folding and Gluing The box blanks are then sent to a machine that folds them into the shape of a box. This machine also applies glue to the areas that need to be attached to create the box’s final shape. The glue is typically applied to the manufacturer’s joint, which is the one edge of the box that is glued during the manufacturing process. Bundling and Shipping Finally, the boxes are bundled together and prepared for shipment. They are often tied together in bundles of 25, 50, or 100, depending on their size. These bundles are then stacked onto pallets and wrapped in plastic for protection during transport. The Importance of Corrugated Boxes Corrugated boxes aren’t just useful; they’re a necessity in our modern world. With e-commerce booming and the continuous need for shipping goods globally, corrugated boxes provide the strength and durability required to protect products from the warehouse to the consumer’s doorstep. The Future of Corrugated Box Manufacturing Looking ahead, the corrugated box industry continues to innovate and improve its manufacturing processes. Sustainability has become a major focus, with efforts to increase recycling and reduce waste becoming increasingly important. This focus on sustainability aligns with the growing consumer demand for environmentally-friendly packaging. Moreover, the integration of advanced technologies, such as automation and AI, into the manufacturing process can boost efficiency and accuracy, further revolutionizing the industry. Indeed, the humble corrugated box continues to play a crucial role in global commerce, and its production process will undoubtedly continue to evolve and improve in response to shifting consumer needs and technological advancements. To conclude, the manufacturing process of corrugated boxes is a fascinating journey from tree to final product. The meticulous steps undertaken to create these strong, versatile boxes demonstrate the ingenuity and efficiency of modern manufacturing. We hope this deep dive into the process gives you a new appreciation for the seemingly simple corrugated box and its important role in our everyday lives. If you are interested stock or custom corrugated boxes, then partner with Brown Packaging today to get started. (714)300-0650 request@brownpackaging.com Most Recent Posts: Categories: Corrugated Ecommerce ESD Design Display Flexible Packaging Foam Folding Carton Packaging Plastic Packaging Pouch Printing Protection Retail Rigid Box Thermoform Sustainability Subscribe To Our Newsletter By submitting your information, you agree to our terms and conditions and privacy policy. Custom Corrugated Boxes Facebook Twitter LinkedIn Pinterest Relevant Posts

In the ever-evolving world of packaging, finding the perfect combination of features that ensures both security and ease of use can be a challenging endeavor. Roll end tuck top (RETT) boxes have long been recognized for their durability and versatility, and when you introduce the dynamic duo of dust flaps and cherry locks, you take your packaging game to the next level. In this blog, we will delve into the intricacies of these two features and explore how their synergy enhances the functionality and appeal of RETT boxes. Understanding Dust Flaps Dust flaps are extensions from the top of the box that fold down when closed. Their primary function is to protect the contents from dust, dirt, and contaminants. However, when paired with cherry locks, they bring an additional layer of security and sophistication to the packaging: Security: Dust flaps provide an extra barrier against tampering and unauthorized access, ensuring the contents remain intact and untouched. Presentation: When opened, dust flaps add to the overall presentation, creating a polished and professional unboxing experience that can be especially beneficial for premium or luxury products. Understanding Cherry Locks Cherry locks, on the other hand, are locking mechanisms that securely close the top flaps of boxes without the need for additional adhesives or tape. Their unique design features include: Reusability: Unlike traditional adhesive closures, cherry locks are reusable, making them both cost-effective and eco-friendly. Easy Access: Cherry locks are user-friendly, allowing for quick and effortless opening, which is essential for products that need frequent access. The Perfect Pairing: Dust Flaps and Cherry Locks in RETT Boxes When dust flaps and cherry locks come together in RETT boxes, they create a packaging solution that excels in both form and function: Enhanced Security: Dust flaps provide an additional layer of protection against external contaminants and tampering, while cherry locks ensure a secure closure that keeps the contents safe. Presentation Excellence: The combination of dust flaps and cherry locks enhances the unboxing experience, leaving a lasting impression on customers and making it ideal for products that demand a touch of sophistication. User-Friendly Design: Cherry locks make it easy for customers to access the contents repeatedly without compromising the box’s integrity, making them an excellent choice for subscription boxes and retail products. Customization Opportunities: Dust flaps and cherry locks offer ample space for branding elements, product information, or decorative designs, allowing you to reinforce brand identity and connect with your customers. Applications of Dust Flaps and Cherry Locks in RETT Boxes These features find applications across various industries: Retail: In retail packaging, the combination of dust flaps and cherry locks offers secure, easy-to-access solutions for items like cosmetics, electronics, and clothing. E-commerce: For e-commerce businesses, this pairing enhances security during shipping while providing a memorable unboxing experience for customers. Subscription Boxes: Subscription box services benefit from dust flaps and cherry locks as they offer security, easy access, and a branded presentation. Luxury and Premium Products: High-end products often require packaging that exudes sophistication, making dust flaps and cherry locks an ideal choice. Conclusion Dust flaps and cherry locks are a powerful combination that elevates the functionality and appeal of RETT boxes. Understanding their features, benefits, and applications can help businesses make informed choices when selecting packaging solutions. Whether you prioritize security, presentation, or ease of access, the integration of dust flaps and cherry locks into your RETT boxes can enhance your packaging strategy, ensuring that your products are not only well-protected but also delivered in style. If you are interested in roll end tuck top boxes with dust flaps and cherry locks, then partner with Brown Packaging today to get started. (714)300-0650 request@brownpackaging.com Most Recent Posts: Categories: Corrugated Ecommerce ESD Design Display Flexible Packaging Foam Folding Carton Packaging Plastic Packaging Pouch Printing Protection Retail Rigid Box Thermoform Sustainability Subscribe To Our Newsletter By submitting your information, you agree to our terms and conditions and privacy policy. Roll End Tuck Top (RETT) Facebook Twitter LinkedIn Pinterest Relevant Posts