Latest Technological Innovations in Blister Pack Design and Production
Blister packaging plays an indispensable role in various sectors, especially in the pharmaceutical, food, and consumer goods industries. It provides a user-friendly and secure mode of packaging, keeping products safe from contamination and damage. Over the years, technological advancements have greatly transformed the way blister packs are designed and produced, paving the way for increased efficiency, improved product preservation, and superior end-user experience.
This blog will delve into the latest technological innovations in blister pack design and production.
Personalized and Smart Packaging
Customization and personalization are not just trends, but are becoming the norm in today’s competitive market. To meet this growing demand, blister pack producers are turning to advanced design software and production equipment that enable them to create tailor-made packaging solutions. For instance, 3D printing technology is increasingly used for prototyping personalized blister packs. This approach reduces the design-to-production time, as well as costs associated with traditional prototyping methods.
In addition to personalization, smart packaging is also on the rise. It integrates various technologies such as RFID (Radio Frequency Identification) tags, QR codes, and NFC (Near Field Communication) chips to provide value-added features such as product tracking, authentication, and consumer engagement.
Sustainable Packaging Innovations
Given the growing awareness and regulations related to environmental protection, sustainability is becoming a key consideration in blister pack design. Several innovative technologies are being implemented to minimize the environmental impact of blister packaging.
One of the most promising innovations is the development of biodegradable and compostable materials. For example, many companies are experimenting with plant-based polymers like PLA (Polylactic Acid), a renewable and compostable alternative to petroleum-based plastics. Additionally, the concept of mono-material blister packs is gaining traction, facilitating easier recycling by eliminating the need to separate different materials.
Automation and Robotics in Production
Automation and robotics have significantly enhanced the efficiency and accuracy of blister pack production. High-speed, automated blister packaging machines are becoming standard in the industry, capable of producing thousands of packs per hour with precision and consistency. These machines come with features such as automatic filling, sealing, and cutting.
In addition, robotic systems are increasingly used in blister pack production lines for tasks such as loading and unloading, inspecting the quality of packs, and sorting and palletizing the finished products. These advancements not only improve productivity but also reduce the risk of human errors and enhance workplace safety.
Advanced Sensing and Inspection Systems
Quality assurance is crucial in blister pack production, especially in sensitive sectors like pharmaceuticals. Thanks to technological advancements, modern blister packaging machines are equipped with advanced sensing and inspection systems. These systems use machine vision technology, infrared, and ultrasonic sensors to detect any defects or inconsistencies in real-time, ensuring every pack leaving the production line meets the highest standards of quality and safety.
Digitalization and Industry 4.0
The blister pack production industry is embracing digitalization and the principles of Industry 4.0. Technologies such as the Internet of Things (IoT), Big Data, and cloud computing are increasingly being used to collect and analyze data from production lines. This data-driven approach enables predictive maintenance, reduces downtime, and optimizes the overall production process.
Furthermore, the use of digital twins – virtual replicas of physical systems – allows manufacturers to simulate and optimize their production processes before implementing them in the real world. This results in more efficient production, reduced waste, and quicker troubleshooting.
Interested in blister packaging, then partner with Brown Packaging today to get started.
Retail packaging continues to evolve as brands balance sustainability, supply chain performance, and consumer experience. In 2026, buyers face new challenges shaped by material innovation, compliance requirements, and rising consumer expectations. Understanding these trends helps companies stay competitive while aligning packaging programs with industry standards. Sustainability Becomes Non-Negotiable Greater use of recyclable and compostable substrates. Retailers pushing suppliers toward FSC-certified materials. Minimalist designs that reduce waste without losing impact. Smarter Packaging for Supply Chains Increased adoption of right-sizing to reduce freight costs. Boxes designed for automation and faster fulfillment. Stronger corrugated grades to withstand long e-commerce journeys. Enhanced Consumer Experience Custom graphics for seasonal campaigns and limited editions. Tear strips, resealable closures, and window cutouts for convenience. Premium finishes that elevate gift packaging at retail. Growth of Hybrid Packaging Formats Combining corrugated strength with folding carton graphics. Modular designs for multi-SKU and club store environments. Packaging engineered to serve both e-commerce and in-store needs. Compliance and Testing Standards Retailers demanding ISTA and ASTM testing for packaging durability. Supply chain audits on recyclability and sustainability claims. More pressure for transparent reporting on environmental impact. Retail Packaging Solutions with Brown Packaging Brown Packaging helps brands adapt to evolving retail packaging trends. From sustainable substrates to automation-friendly designs, our solutions balance branding, durability, and compliance for 2026. Contact us to prepare your packaging program for the year ahead. References Forest Stewardship Council (FSC). (2023). FSC Packaging Certification Guidelines. Retrieved from https://fsc.orgSustainable Packaging Coalition. (2023). Packaging Trends and Consumer Insights. Retrieved from https://sustainablepackaging.orgSoroka, W. (2009). Fundamentals of Packaging Technology (4th ed.). Institute of Packaging Professionals. (714)300-0650 request@brownpackaging.com Most Recent Posts: Categories: Corrugated Ecommerce ESD Design Display Flexible Packaging Foam Folding Carton Packaging Plastic Packaging Pouch Printing Protection Retail Rigid Box Thermoform Sustainability Subscribe To Our Newsletter By submitting your information, you agree to our terms and conditions and privacy policy. Custom Packaging Facebook Twitter LinkedIn Pinterest Relevant Posts
Supplier contracts can make or break a packaging program. Without the right terms, buyers risk price volatility, missed lead times, and inconsistent product quality. In 2026, negotiating smart contracts is essential for controlling costs, securing reliable supply, and meeting compliance requirements. Why Packaging Contracts Matter Cost stability: Protects against sudden raw material price spikes. Supply security: Ensures availability during peak demand. Quality control: Aligns suppliers with testing and compliance standards. Operational efficiency: Streamlines purchasing and reduces administrative burden. Key Terms Buyers Should Negotiate Volume commitments: Secure better pricing with accurate forecasts. Price adjustment clauses: Define when and how costs can change. Lead times and delivery windows: Avoid shortages and production delays. Testing and compliance: Require ISTA, ASTM, or FSC certification where applicable. Sustainability commitments: Ensure suppliers align with environmental goals. Risks of Weak Contracts Paying inflated prices during market fluctuations. Receiving inconsistent corrugated strength or print quality. Missed shipments leading to costly expedited freight. Difficulty meeting retailer or regulatory compliance. Best Practices for Buyers in 2026 Leverage data: Use past order history to negotiate realistic volumes. Dual sourcing: Maintain backup suppliers for risk management. Annual reviews: Reassess terms to reflect changes in demand and compliance. Collaborative approach: Treat suppliers as partners, not just vendors. Packaging Solutions with Brown Packaging Brown Packaging helps buyers secure strong supplier contracts that balance cost, quality, and supply chain reliability. Our partnerships and industry expertise ensure your packaging program is protected for 2026 and beyond. Contact us to discuss supplier solutions. References Soroka, W. (2009). Fundamentals of Packaging Technology (4th ed.). Institute of Packaging Professionals.Fiber Box Association. (2024). Corrugated Packaging Market Outlook. Retrieved from https://www.fibrebox.orgSustainable Packaging Coalition. (2023). Supplier Standards for Sustainable Packaging. Retrieved from https://sustainablepackaging.org (714)300-0650 request@brownpackaging.com Most Recent Posts: Categories: Corrugated Ecommerce ESD Design Display Flexible Packaging Foam Folding Carton Packaging Plastic Packaging Pouch Printing Protection Retail Rigid Box Thermoform Sustainability Subscribe To Our Newsletter By submitting your information, you agree to our terms and conditions and privacy policy. Custom Packaging Facebook Twitter LinkedIn Pinterest Relevant Posts
Packaging compliance is no longer optional—it’s a requirement for accessing retail shelves, shipping networks, and international markets. In 2026, buyers must navigate evolving regulations around sustainability, labeling, and testing to avoid costly fines, rejected shipments, or damaged customer relationships. Why Compliance Matters in 2026 Retail requirements: Major retailers demand FSC, ISTA, and sustainability certifications. E-commerce standards: Carriers enforce dimensional weight and package testing rules. Global trade: Export packaging must comply with ISPM 15, ASTM, and ISO guidelines. Consumer trust: Transparency in packaging claims impacts purchasing decisions. Key Compliance Areas for Buyers Material sourcing: FSC-certified corrugated and board for sustainability. Labeling standards: GS1-compliant barcodes and accurate product details. Durability testing: ISTA and ASTM protocols for drop, vibration, and compression. Sustainability regulations: Requirements for recyclable or compostable materials. Chemical restrictions: Compliance with FDA, EU, or state-specific standards. Common Compliance Challenges Keeping up with frequent regulatory changes. Managing multiple certifications across suppliers. Balancing compliance with cost-efficiency. Verifying supplier claims for sustainability. Best Practices for Staying Compliant Audit suppliers annually to confirm certification validity. Run internal packaging tests before scaling. Track regulatory updates for each region you ship to. Work with experienced partners who understand industry compliance. Packaging Solutions with Brown Packaging Brown Packaging helps buyers meet 2026 compliance standards with FSC-certified materials, ISTA-tested designs, and regulatory expertise. Our team ensures your packaging meets retailer, carrier, and sustainability requirements. Contact us to keep your program compliant. References Forest Stewardship Council (FSC). (2023). FSC Certification Guidelines for Packaging. Retrieved from https://fsc.orgInternational Safe Transit Association (ISTA). (2023). ISTA Testing Procedures for Transport Packaging. Retrieved from https://ista.orgGS1. (2024). Global Standards for Packaging and Labeling. Retrieved from https://www.gs1.org (714)300-0650 request@brownpackaging.com Most Recent Posts: Categories: Corrugated Ecommerce ESD Design Display Flexible Packaging Foam Folding Carton Packaging Plastic Packaging Pouch Printing Protection Retail Rigid Box Thermoform Sustainability Subscribe To Our Newsletter By submitting your information, you agree to our terms and conditions and privacy policy. Custom Packaging Facebook Twitter LinkedIn Pinterest Relevant Posts
In 2026, sustainability is no longer just a trend—it’s a buyer expectation. Forest Stewardship Council (FSC) certification has become a key benchmark for responsible packaging, signaling that materials are sourced from responsibly managed forests. For packaging buyers, FSC certification is more than a compliance checkbox—it’s a brand value that influences purchasing decisions, retailer acceptance, and customer loyalty. What Is FSC Certification? The Forest Stewardship Council certifies that paper-based packaging materials are sourced from forests managed for environmental responsibility, social benefit, and economic viability. FSC Mix: Packaging contains a blend of FSC-certified and controlled wood. FSC Recycled: Packaging is made entirely from recycled fiber. FSC 100%: Packaging is sourced only from FSC-certified forests. Why FSC Matters to Buyers in 2026 Retail access: Many major retailers now require FSC-certified packaging. Sustainability goals: Aligns with corporate ESG and carbon reduction commitments. Consumer trust: Customers recognize the FSC label and view it as credible. Global compliance: Meets international sustainability regulations. How FSC Certification Strengthens Brand Value Differentiation: Stand out with certified sustainable packaging. Marketing advantage: FSC logos reinforce eco-friendly messaging. Risk reduction: Verified sourcing prevents greenwashing claims. Customer loyalty: Environmentally conscious buyers prefer certified products. Challenges in FSC Implementation Limited supply of certain FSC substrates. Higher costs compared to non-certified materials. Need for supplier audits and documentation. Packaging Solutions with Brown Packaging Brown Packaging partners with buyers to integrate FSC-certified materials into corrugated boxes, folding cartons, and retail packaging. Our solutions support sustainability while maintaining cost efficiency and protection. Contact us to strengthen your brand with FSC-certified packaging. References Forest Stewardship Council (FSC). (2023). FSC Certification Guidelines for Packaging. Retrieved from https://fsc.orgSustainable Packaging Coalition. (2023). Consumer Insights on Sustainable Packaging. Retrieved from https://sustainablepackaging.orgSoroka, W. (2009). Fundamentals of Packaging Technology (4th ed.). Institute of Packaging Professionals. (714)300-0650 request@brownpackaging.com Most Recent Posts: Subscribe To Our Newsletter By submitting your information, you agree to our terms and conditions and privacy policy. Sustainable Packaging Facebook Twitter LinkedIn Pinterest Relevant Posts
Sustainability is now a top priority for packaging buyers. Retailers, regulators, and consumers are all demanding packaging solutions that reduce environmental impact without sacrificing performance. In 2026, buyers must balance eco-friendly materials, cost, and compliance to build programs that are both effective and future-ready. What Buyers Need to Know About Sustainable Packaging Regulatory pressure: Governments are enforcing stricter rules on recyclability and plastic use. Retail mandates: FSC certification and recyclable packaging are becoming standard requirements. Consumer expectations: Customers increasingly choose brands with visible sustainability commitments. Sustainable Material Options Recycled corrugated: High recycled content while maintaining compression strength. Compostable films: Suitable for select food and retail applications. Molded pulp inserts: Replace foam or plastic for protective packaging. Water-based coatings: Enhance moisture resistance without harmful chemicals. Balancing Cost and Performance Right-size packaging: Reduces material waste and shipping costs. Hybrid solutions: Combine eco-materials with corrugated for balance. Life cycle analysis: Evaluate true environmental impact, not just marketing claims. How to Evaluate Sustainable Suppliers Verify FSC, SPC, or ISO certifications. Request testing data for durability and recyclability. Audit supply chains for consistency and transparency. Ensure claims meet local and international compliance standards. Packaging Solutions with Brown Packaging Brown Packaging helps buyers implement sustainable packaging programs that balance cost, performance, and compliance. From recycled corrugated to eco-friendly coatings and inserts, we deliver solutions that meet 2026 sustainability goals. Contact us to explore sustainable packaging options. References Forest Stewardship Council (FSC). (2023). FSC Certification Guidelines for Packaging. Retrieved from https://fsc.orgSustainable Packaging Coalition. (2023). Packaging Sustainability Trends and Buyer Insights. Retrieved from https://sustainablepackaging.orgSoroka, W. (2009). Fundamentals of Packaging Technology (4th ed.). Institute of Packaging Professionals. (714)300-0650 request@brownpackaging.com Most Recent Posts: Categories: Corrugated Ecommerce ESD Design Display Flexible Packaging Foam Folding Carton Packaging Plastic Packaging Pouch Printing Protection Retail Rigid Box Thermoform Sustainability Subscribe To Our Newsletter By submitting your information, you agree to our terms and conditions and privacy policy. Sustainable Packaging Facebook Twitter LinkedIn Pinterest Relevant Posts
Choosing the right packaging material is one of the most important decisions buyers face. Single-material packaging offers simplicity and recyclability, while multi-material designs provide enhanced performance and protection. Understanding the trade-offs helps companies balance cost, functionality, and sustainability goals in 2026. What Is Single-Material Packaging? Single-material packaging uses one substrate—such as corrugated board, folding carton, or plastic—for the entire structure. Advantages: Easier to recycle and dispose. Lower material costs in many cases. Streamlined sourcing and inventory. Supports sustainability messaging. Disadvantages: Limited barrier protection. Less customization for fragile or complex products. May require added thickness for strength, increasing weight. What Is Multi-Material Packaging? Multi-material packaging combines two or more substrates—such as corrugated with foam, or paperboard laminated with film—to achieve specific performance outcomes. Advantages: Greater protection against moisture, oxygen, and impact. Allows for premium finishes and enhanced graphics. Ideal for fragile or high-value products. Customizable for unique supply chain conditions. Disadvantages: More difficult to recycle due to material separation. Higher cost and longer lead times. Complex sourcing and inventory management. When to Use Each Approach Single-material packaging: Best for products with low fragility, strong sustainability requirements, or cost-driven programs. Multi-material packaging: Best for high-value, fragile, or regulated products requiring advanced protection. Balancing Performance and Sustainability Buyers must weigh performance needs against eco goals: Use recyclable coatings to extend single-material performance. Choose hybrid designs that separate easily for recycling. Apply multi-material solutions only where risk of damage outweighs cost. Packaging Solutions with Brown Packaging Brown Packaging helps buyers evaluate when to use single- vs. multi-material packaging. Our team balances sustainability, performance, and cost to deliver solutions tailored to your supply chain. Contact us to explore the right approach for your products. References Forest Stewardship Council (FSC). (2023). FSC Packaging Certification Guidelines. Retrieved from https://fsc.orgSoroka, W. (2009). Fundamentals of Packaging Technology (4th ed.). Institute of Packaging Professionals.Sustainable Packaging Coalition. (2022). Design for Recyclability and Multi-Material Packaging Report. Retrieved from https://sustainablepackaging.org (714)300-0650 request@brownpackaging.com Most Recent Posts: Categories: Corrugated Ecommerce ESD Design Display Flexible Packaging Foam Folding Carton Packaging Plastic Packaging Pouch Printing Protection Retail Rigid Box Thermoform Sustainability Subscribe To Our Newsletter By submitting your information, you agree to our terms and conditions and privacy policy. Custom Packaging Facebook Twitter LinkedIn Pinterest Relevant Posts
By submitting your information, you agree to our terms and conditions and privacy policy.
Thermoform inserts are a versatile and essential component in various industrial and consumer applications. They are produced through a process called thermoforming, where a plastic sheet is heated to a pliable forming temperature, formed to a specific shape in a mold, and trimmed to create a usable product. In this blog, we’ll delve into the properties, applications, and other relevant aspects of thermoform inserts. Properties of Thermoform Inserts Material Flexibility: Thermoform inserts can be made from a wide range of plastics, including like PVC, PET and HIPS. Each material offers different characteristics like rigidity, clarity, and resistance to impact and chemicals. Durability: These inserts are known for their strength and durability. They can withstand significant impact and are resistant to many chemicals, making them suitable for protective purposes. Lightweight: Despite their strength, thermoform inserts are relatively lightweight, which is beneficial for reducing shipping and handling costs. Customizability: The thermoforming process allows for high levels of customization. Inserts can be formed into virtually any shape and size, accommodating a wide range of products. Aesthetic Appeal: Thermoform inserts can have smooth or textured surfaces, and can be transparent or colored. This makes them visually appealing and suitable for display purposes. Applications of Thermoform Inserts Packaging Solutions: One of the most common uses of thermoform inserts is in product packaging. They are used to securely hold products in place, often seen in the packaging of electronics, cosmetics, and pharmaceuticals. Medical Industry: In the medical field, thermoform inserts are used for packaging sterile medical devices and equipment due to their ability to be sterilized and their contaminant-free nature. Automotive Industry: They are also used in the automotive industry for creating durable and lightweight parts, such as dashboards, door panels, and interior consoles. Food Industry: Thermoform inserts are used for food packaging, given their ability to be sealed for freshness and their compliance with food safety standards. Retail Display: Retail industries use these inserts for aesthetically pleasing product displays that protect the product while showcasing it effectively. Advantages and Considerations Cost-Effective: Thermoforming is a cost-effective production process, especially for medium to large runs, making thermoform inserts a budget-friendly option. Environmental Considerations: Many thermoform plastics are recyclable, which is a crucial consideration in today’s environmentally conscious market. However, the choice of material and recycling programs available can affect this aspect. Design and Prototyping: The flexibility in design makes thermoform inserts ideal for custom applications. Rapid prototyping is often possible, allowing for quick turnaround from design to production. Limitations: While versatile, there are limitations in terms of the depth and complexity of shapes that can be achieved compared to other forming processes like injection molding. Conclusion Thermoform inserts play a crucial role in various industries due to their unique properties like durability, lightweight nature, and customizability. Their applications range from packaging to automotive parts, showcasing their versatility. When considering thermoform inserts for a project, it’s essential to weigh factors like material properties, environmental impact, and design requirements to ensure they meet the specific needs of the application. With ongoing advancements in materials and thermoforming technology, the potential uses and benefits of thermoform inserts continue to expand. (714)300-0650 request@brownpackaging.com Most Recent Posts: Categories: Corrugated Ecommerce ESD Design Display Flexible Packaging Foam Folding Carton Packaging Plastic Packaging Pouch Printing Protection Retail Rigid Box Thermoform Sustainability Subscribe To Our Newsletter By submitting your information, you agree to our terms and conditions and privacy policy. Thermoform Insert Facebook Twitter LinkedIn Pinterest Relevant Posts
The world of packaging has seen tremendous innovation over the years. With the increasing emphasis on product safety, hygiene, sustainability, and overall aesthetic appeal, manufacturers have adopted various modern packaging techniques. One such technique is thermoform packaging, a method widely recognized for its beneficial impacts on product safety and shelf-life. Understanding Thermoform Packaging Definition and Procedure Thermoform packaging involves the use of heat to mold plastic sheets into specific shapes that accommodate a product perfectly. The process involves heating a plastic sheet until it reaches a pliable state, then molding it around a specific form and cooling it. This provides a secure packaging solution that maintains the integrity of the enclosed product. Types of Thermoform Packaging There are several types of thermoform packaging, including clamshells, blister packs, and trap packs. These diverse types allow for a wide range of applications across different industries, including food, pharmaceuticals, and electronics, among others. Impact on Product Safety Enhanced Protection One of the primary benefits of thermoform packaging is that it offers superior product protection. The plastic molding process creates a snug, custom fit around the product, reducing the risk of movement and potential damage during transit. Furthermore, the rigid exterior of the packaging shields the product from external impact, ensuring its safety. Barrier Properties Thermoform packaging provides an excellent barrier against external factors such as moisture, dust, and bacteria, ensuring the product within remains uncontaminated. This is particularly critical in food and pharmaceutical packaging, where the intrusion of such elements could lead to product spoilage and pose serious health risks. Impact on Shelf-Life Preservation and Freshness The impermeability of thermoform packaging to gases like oxygen and carbon dioxide has a significant impact on product shelf-life. By preventing exposure to oxygen, this form of packaging slows down oxidation reactions, reducing food spoilage rates and maintaining freshness for longer. Reduced Product Waste As a consequence of the extended shelf-life, thermoform packaging also reduces product waste. With longer periods of freshness and usability, consumers have more time to use products before their expiration date, leading to less waste. Additional Benefits of Thermoform Packaging Visibility Thermoform packaging, especially types like clamshells and blister packs, provide excellent product visibility. This is beneficial from a marketing perspective, as customers can see the product without opening the package. Customization Thermoform packaging allows for high levels of customization. Businesses can create unique packaging shapes that not only fit their product perfectly but also enhance brand recognition and appeal. Sustainability Despite the plastic component, many thermoform packages are recyclable, which reduces the environmental impact. Companies are also exploring biodegradable and plant-based plastics for thermoforming, aligning with the global push for sustainability. Conclusion: A Significant Contribution to Product Safety and Shelf-Life The benefits of thermoform packaging on product safety and shelf-life are undeniable. Through enhanced protection, superior barrier properties, and extended product freshness, thermoform packaging ensures that products reach consumers in the best possible condition. Its added benefits of customization, visibility, and potential for sustainability make it a compelling choice in the packaging world. If you are interested in thermoform packaging, then partner with Brown Packaging today to get started. (714)300-0650 request@brownpackaging.com Most Recent Posts: Categories: Corrugated Ecommerce ESD Design Display Flexible Packaging Foam Folding Carton Packaging Plastic Packaging Pouch Printing Protection Retail Rigid Box Thermoform Sustainability Subscribe To Our Newsletter By submitting your information, you agree to our terms and conditions and privacy policy. Thermoform Packaging Facebook Twitter LinkedIn Pinterest Relevant Posts
With the rise in accidental medication ingestions by children each year, it has become increasingly important to implement child-resistant packaging. Among various packaging solutions, child-resistant blister packs stand out for their potential in enhancing consumer safety. This blog will delve deep into understanding the role of child-resistant blister packs in consumer safety. What are Child-Resistant Blister Packs? Child-resistant blister packs are special types of packaging designed to reduce the risk of children ingesting hazardous substances. These are often used for prescription drugs, over-the-counter medications, and even some types of household chemicals. A perfect example of a child-resistant blister pack is known as a trap pack. A “trap pack” is a specialized packaging designed to thwart unauthorized access, particularly by children, and includes a built-in mechanism or technology to alert caregivers or parents when tampering occurs. These innovative packages enhance child safety by combining physical barriers with real-time alert systems to prevent access to potentially hazardous contents. These packs are specifically designed to be difficult for children to open, usually requiring a level of dexterity or understanding beyond their capabilities. However, they are also designed to allow adults to open them without too much difficulty. Why Child-Resistant Packaging is Important? Over the years, accidental poisoning from medication has been a significant concern. Children are naturally curious and love to explore their environment by tasting, touching, and sniffing unfamiliar objects. If they gain access to potentially harmful substances, such as certain medications or household chemicals, the results can be dangerous or even fatal. According to the American Association of Poison Control Centers, over 50% of the over two million poisoning incidents each year in the United States happen to children under the age of six. This underscores the need for effective child-resistant packaging. Design and Features of Child-Resistant Blister Packs Most child-resistant blister packs feature one or more barriers to entry. These could be hard-to-pierce foils, push-through tabs, or complex series of steps that need to be completed before the medication can be accessed. These features have to strike a delicate balance: being complex enough to deter children, but not so complex that they prevent adults, especially the elderly, from accessing their medication. The Effectiveness of Child-Resistant Blister Packs The introduction of child-resistant packaging has been associated with a significant decline in child poisonings. The US Consumer Product Safety Commission estimates that child-resistant packaging prevents the poisoning of 50,000 children each year in the US alone. Despite this, child-resistant packaging is not child-proof. In other words, given enough time and determination, a child may eventually be able to access the contents of the package. Therefore, while these blister packs add an extra level of safety, they should not be viewed as a replacement for responsible storage of medication and other dangerous substances out of children’s reach. Child-Resistant Blister Packs and Elderly Consumers While child-resistant blister packs are designed to protect children, there’s a group of consumers who sometimes struggle with them: the elderly. Due to potential issues like decreased hand strength and dexterity, or cognitive decline, some seniors find these packs difficult to open. Recognizing this problem, the industry has started to implement dual-functional packaging. These packages maintain their child-resistant properties when closed in one way, but become easy-to-open when closed in another way, catering to the needs of elderly or disabled consumers. The Future of Child-Resistant Packaging The packaging industry continues to innovate in response to the needs of consumers. Emerging technology, like biometrics, may play a role in future child-resistant packaging designs. For example, packaging that only opens with the touch of an adult hand could offer an effective and user-friendly solution. Additionally, there’s ongoing research and development in the area of “trap packs,” which are designed to not only deter children from opening them but also to alert caregivers or parents when tampering is attempted. Summary: Blister Packs and Child Safety Child-resistant blister packs play a crucial role in consumer safety. By making it harder for children to access potentially harmful substances, they significantly reduce the risk of accidental poisoning. However, it’s crucial to remember that these packs are an additional safeguard and not a replacement for careful storage and supervision. As technology advances, we can look forward to even more effective child-resistant packaging solutions. If you are interested in blister packs, then partner with Brown Packaging today to get started. (714)300-0650 request@brownpackaging.com Most Recent Posts: Categories: Corrugated Ecommerce ESD Design Display Flexible Packaging Foam Folding Carton Packaging Plastic Packaging Pouch Printing Protection Retail Rigid Box Thermoform Sustainability Subscribe To Our Newsletter By submitting your information, you agree to our terms and conditions and privacy policy. Blister Packaging Facebook Twitter LinkedIn Pinterest Relevant Posts