Home » 6 Most Popular Insert Types for Corrugated Boxes
6 Most Popular Insert Types for Corrugated Boxes
Corrugated boxes are a packaging mainstay, known for their durability, affordability, and eco-friendliness. Yet, when it comes to securing delicate or valuable items during transit, the use of inserts becomes indispensable.
In this guide, we’ll explore the world of packaging inserts, focusing on the most popular types for corrugated boxes. Discover their styles, properties, benefits, and applications, ensuring your precious cargo reaches its destination unscathed. Whether it’s electronics, glassware, or other valuable items, let’s navigate the realm of packaging inserts to safeguard your shipments effectively.
Foam Inserts
Foam inserts serve as a dependable choice for safeguarding delicate items, including electronics, glassware, and medical equipment. These inserts can be tailored to match products precisely, effectively preventing any movement during shipping. Additionally, foam inserts are known for their lightweight nature, recyclability, and environmentally friendly characteristics.
Corrugated Inserts
Corrugated inserts share the same sturdy and cost-effective qualities as the corrugated boxes themselves. Available in various styles, such as dividers, partitions, and trays, these inserts offer structural support, organization, and protection to your items. This makes them an ideal choice for numerous applications.
Plastic Inserts
Plastic inserts are designed to combat moisture and are particularly suitable for products susceptible to moisture damage. Crafted from a range of plastic materials like PVC, PET, and polypropylene, these inserts can be customized in various shapes and sizes to snugly accommodate specific products. Notably, they are both easy to clean and reusable, ensuring long-term cost-effectiveness.
Pulp Inserts
Eco-conscious consumers often prefer pulp inserts, which are crafted from recycled materials. These inserts are perfect for safeguarding fragile items such as glassware, ceramics, and electronics. They are created by mixing paper and water, molding them into the desired shape with a special machine. Moreover, pulp inserts can be customized for specific products and are biodegradable, aligning with sustainable practices.
Chipboard Inserts
Chipboard inserts represent an eco-friendly choice made from recycled paper. These inserts are available in various thicknesses and can be customized to protect items prone to bending or warping during transportation. Their versatility makes them a preferred option for many applications.
Fabric Inserts
Fabric inserts are a great choice for safeguarding products sensitive to scratches, scuffs, or abrasions. Crafted from various fabric materials, such as cotton, velvet, and microfiber, they offer customizable protection. Furthermore, these inserts are reusable, which not only makes them cost-effective in the long run but also aligns with environmentally friendly practices.
For all your packaging insert needs for corrugated boxes, partner with Brown Packaging today to get started.
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Home » 6 Most Popular Insert Types for Corrugated Boxes

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