When Do You Need ISTA Certification For Your Packaging?
ISTA (International Safe Transit Association) certification is an essential component of the packaging industry. It involves testing and certifying packaging materials and products to ensure that they meet specific standards for shipping and handling. The certification process helps to ensure that packaging materials are robust enough to withstand the rigors of transportation and protect the contents within.
In this blog post, we will discuss the circumstances under which someone would need an ISTA certification for their packaging.
Shipping Fragile and Delicate Items
When shipping fragile and delicate items, such as glassware, electronics, or medical devices, it’s essential to have packaging that can protect these items from damage during transit. An ISTA certification ensures that the packaging meets specific standards for drop testing, vibration testing, and compression testing to protect the contents within.
Shipping Hazardous Materials
Shipping hazardous materials requires specialized packaging to ensure the safe transport of these goods. An ISTA certification ensures that the packaging meets specific standards for handling hazardous materials and can withstand the conditions required for transportation.
Meeting Regulatory Requirements
Many industries have regulatory requirements for packaging materials. For example, the pharmaceutical industry has strict requirements for packaging materials to ensure the safety and efficacy of drugs during transportation. An ISTA certification ensures that the packaging meets these regulatory requirements and provides a standardized testing process for compliance.
Reducing Transportation Costs
Poorly designed or inadequate packaging can result in increased transportation costs due to damaged goods, lost items, and additional handling. An ISTA certification ensures that packaging materials are robust enough to withstand the rigors of transportation, reducing the likelihood of damage and decreasing overall transportation costs.
Increasing Customer Satisfaction
Customers expect their products to arrive in pristine condition, free from damage or defects. An ISTA certification ensures that packaging materials are tested to rigorous standards, providing peace of mind for both the shipper and the customer. This can lead to increased customer satisfaction and repeat business.
Retail Chains and Club Stores Require ISTA
Retail chains and club stores have specific packaging requirements that shippers must meet to sell their products in-store or online. These requirements are designed to ensure that products arrive at the store or warehouse in good condition and ready for display.
Most retail chains and club stores require that packaging materials meet specific ISTA standards before they can be sold in their stores. In many cases, these requirements exceed the minimum ISTA standards, meaning that shippers must invest in high-quality packaging materials that can withstand the rigors of transportation.
Working with an ISTA-certified packaging company can help shippers meet the packaging requirements of retail chains and club stores. These companies have experience in designing and testing packaging materials that meet the strictest ISTA standards, ensuring that your products arrive at the store or warehouse in good condition.
Moreover, using packaging materials that meet the packaging requirements of retail chains and club stores can also help to increase product visibility and sales. These stores are more likely to promote products that meet their packaging requirements, meaning that shippers who invest in high-quality packaging materials may see an increase in sales and brand recognition.
It’s worth noting that the packaging requirements of retail chains and club stores can vary depending on the type of product and the retailer. As such, it’s important to work with an ISTA-certified packaging company that has experience working with different types of retailers and can help you meet their specific packaging requirements.
Summary: Do you Need ISTA Certification for Your Packaging?
Ultimately, an ISTA certification is necessary for anyone shipping fragile, delicate, or hazardous materials, meeting regulatory requirements, reducing transportation costs, and increasing customer satisfaction. It provides a standardized testing process for packaging materials and ensures that they meet specific standards for drop testing, vibration testing, and compression testing. Retail chains and club stores often require that your product be packaged in an ISTA Certified package.
If you are interested in custom packaging that can meet your requirements for certification, then partner with Brown Packaging today to get started.
In 2026, sustainability is no longer just a trend—it’s a buyer expectation. Forest Stewardship Council (FSC) certification has become a key benchmark for responsible packaging, signaling that materials are sourced from responsibly managed forests. For packaging buyers, FSC certification is more than a compliance checkbox—it’s a brand value that influences purchasing decisions, retailer acceptance, and customer loyalty. What Is FSC Certification? The Forest Stewardship Council certifies that paper-based packaging materials are sourced from forests managed for environmental responsibility, social benefit, and economic viability. FSC Mix: Packaging contains a blend of FSC-certified and controlled wood. FSC Recycled: Packaging is made entirely from recycled fiber. FSC 100%: Packaging is sourced only from FSC-certified forests. Why FSC Matters to Buyers in 2026 Retail access: Many major retailers now require FSC-certified packaging. Sustainability goals: Aligns with corporate ESG and carbon reduction commitments. Consumer trust: Customers recognize the FSC label and view it as credible. Global compliance: Meets international sustainability regulations. How FSC Certification Strengthens Brand Value Differentiation: Stand out with certified sustainable packaging. Marketing advantage: FSC logos reinforce eco-friendly messaging. Risk reduction: Verified sourcing prevents greenwashing claims. Customer loyalty: Environmentally conscious buyers prefer certified products. Challenges in FSC Implementation Limited supply of certain FSC substrates. Higher costs compared to non-certified materials. Need for supplier audits and documentation. Packaging Solutions with Brown Packaging Brown Packaging partners with buyers to integrate FSC-certified materials into corrugated boxes, folding cartons, and retail packaging. Our solutions support sustainability while maintaining cost efficiency and protection. Contact us to strengthen your brand with FSC-certified packaging. References Forest Stewardship Council (FSC). (2023). FSC Certification Guidelines for Packaging. Retrieved from https://fsc.orgSustainable Packaging Coalition. (2023). Consumer Insights on Sustainable Packaging. Retrieved from https://sustainablepackaging.orgSoroka, W. (2009). Fundamentals of Packaging Technology (4th ed.). Institute of Packaging Professionals. (714)300-0650 request@brownpackaging.com Most Recent Posts: Subscribe To Our Newsletter By submitting your information, you agree to our terms and conditions and privacy policy. Sustainable Packaging Facebook Twitter LinkedIn Pinterest Relevant Posts
Sustainability is now a top priority for packaging buyers. Retailers, regulators, and consumers are all demanding packaging solutions that reduce environmental impact without sacrificing performance. In 2026, buyers must balance eco-friendly materials, cost, and compliance to build programs that are both effective and future-ready. What Buyers Need to Know About Sustainable Packaging Regulatory pressure: Governments are enforcing stricter rules on recyclability and plastic use. Retail mandates: FSC certification and recyclable packaging are becoming standard requirements. Consumer expectations: Customers increasingly choose brands with visible sustainability commitments. Sustainable Material Options Recycled corrugated: High recycled content while maintaining compression strength. Compostable films: Suitable for select food and retail applications. Molded pulp inserts: Replace foam or plastic for protective packaging. Water-based coatings: Enhance moisture resistance without harmful chemicals. Balancing Cost and Performance Right-size packaging: Reduces material waste and shipping costs. Hybrid solutions: Combine eco-materials with corrugated for balance. Life cycle analysis: Evaluate true environmental impact, not just marketing claims. How to Evaluate Sustainable Suppliers Verify FSC, SPC, or ISO certifications. Request testing data for durability and recyclability. Audit supply chains for consistency and transparency. Ensure claims meet local and international compliance standards. Packaging Solutions with Brown Packaging Brown Packaging helps buyers implement sustainable packaging programs that balance cost, performance, and compliance. From recycled corrugated to eco-friendly coatings and inserts, we deliver solutions that meet 2026 sustainability goals. Contact us to explore sustainable packaging options. References Forest Stewardship Council (FSC). (2023). FSC Certification Guidelines for Packaging. Retrieved from https://fsc.orgSustainable Packaging Coalition. (2023). Packaging Sustainability Trends and Buyer Insights. Retrieved from https://sustainablepackaging.orgSoroka, W. (2009). Fundamentals of Packaging Technology (4th ed.). Institute of Packaging Professionals. (714)300-0650 request@brownpackaging.com Most Recent Posts: Categories: Corrugated Ecommerce ESD Design Display Flexible Packaging Foam Folding Carton Packaging Plastic Packaging Pouch Printing Protection Retail Rigid Box Thermoform Sustainability Subscribe To Our Newsletter By submitting your information, you agree to our terms and conditions and privacy policy. Sustainable Packaging Facebook Twitter LinkedIn Pinterest Relevant Posts
Choosing the right packaging material is one of the most important decisions buyers face. Single-material packaging offers simplicity and recyclability, while multi-material designs provide enhanced performance and protection. Understanding the trade-offs helps companies balance cost, functionality, and sustainability goals in 2026. What Is Single-Material Packaging? Single-material packaging uses one substrate—such as corrugated board, folding carton, or plastic—for the entire structure. Advantages: Easier to recycle and dispose. Lower material costs in many cases. Streamlined sourcing and inventory. Supports sustainability messaging. Disadvantages: Limited barrier protection. Less customization for fragile or complex products. May require added thickness for strength, increasing weight. What Is Multi-Material Packaging? Multi-material packaging combines two or more substrates—such as corrugated with foam, or paperboard laminated with film—to achieve specific performance outcomes. Advantages: Greater protection against moisture, oxygen, and impact. Allows for premium finishes and enhanced graphics. Ideal for fragile or high-value products. Customizable for unique supply chain conditions. Disadvantages: More difficult to recycle due to material separation. Higher cost and longer lead times. Complex sourcing and inventory management. When to Use Each Approach Single-material packaging: Best for products with low fragility, strong sustainability requirements, or cost-driven programs. Multi-material packaging: Best for high-value, fragile, or regulated products requiring advanced protection. Balancing Performance and Sustainability Buyers must weigh performance needs against eco goals: Use recyclable coatings to extend single-material performance. Choose hybrid designs that separate easily for recycling. Apply multi-material solutions only where risk of damage outweighs cost. Packaging Solutions with Brown Packaging Brown Packaging helps buyers evaluate when to use single- vs. multi-material packaging. Our team balances sustainability, performance, and cost to deliver solutions tailored to your supply chain. Contact us to explore the right approach for your products. References Forest Stewardship Council (FSC). (2023). FSC Packaging Certification Guidelines. Retrieved from https://fsc.orgSoroka, W. (2009). Fundamentals of Packaging Technology (4th ed.). Institute of Packaging Professionals.Sustainable Packaging Coalition. (2022). Design for Recyclability and Multi-Material Packaging Report. Retrieved from https://sustainablepackaging.org (714)300-0650 request@brownpackaging.com Most Recent Posts: Categories: Corrugated Ecommerce ESD Design Display Flexible Packaging Foam Folding Carton Packaging Plastic Packaging Pouch Printing Protection Retail Rigid Box Thermoform Sustainability Subscribe To Our Newsletter By submitting your information, you agree to our terms and conditions and privacy policy. Custom Packaging Facebook Twitter LinkedIn Pinterest Relevant Posts
One of the biggest challenges in sustainable packaging is balancing environmental responsibility with product protection. Buyers often worry that switching to eco-friendly materials means sacrificing durability or driving up costs. In 2026, new material technologies allow brands to meet sustainability goals without compromising strength or supply chain performance. Why Protection Still Matters Damaged products create more waste than packaging ever could. Returns increase logistics costs and carbon emissions. Retailers and e-commerce platforms expect packaging to deliver both sustainability and reliability. Eco-Friendly Material Options Recycled corrugated: Maintains stacking strength while reducing virgin fiber use. Molded pulp inserts: Cushion fragile items while replacing plastic foam. Water-based barrier coatings: Add moisture resistance without plastic films. Compostable films: Ideal for short shelf-life or single-use applications. Paper-based mailers: Replace poly mailers for e-commerce shipments. How to Balance Eco Goals and Protection Use right-sizing to reduce material volume while improving fit. Apply hybrid solutions (corrugated + pulp) for high-value goods. Conduct ISTA testing to validate protective performance. Match material choice to product fragility and supply chain conditions. Examples in Action Electronics: Molded pulp trays replacing EPS foam. Food and beverage: FSC-certified corrugated with recyclable coatings. Retail e-commerce: Recycled paper mailers protecting apparel. Packaging Solutions with Brown Packaging Brown Packaging develops eco-friendly solutions that protect products while meeting sustainability requirements. From recycled corrugated to innovative coatings, our team ensures you never trade protection for environmental impact. Contact us to explore eco-material options. References Forest Stewardship Council (FSC). (2023). FSC Certification Guidelines for Packaging. Retrieved from https://fsc.orgSustainable Packaging Coalition. (2023). Eco-Friendly Packaging Materials and Case Studies. Retrieved from https://sustainablepackaging.orgASTM International. (2023). ASTM D4169: Standard Practice for Performance Testing of Shipping Containers and Systems. (714)300-0650 request@brownpackaging.com Most Recent Posts: Subscribe To Our Newsletter By submitting your information, you agree to our terms and conditions and privacy policy. Custom Packaging Facebook Twitter LinkedIn Pinterest Relevant Posts
In today’s competitive market, packaging affordability doesn’t start with cheaper materials — it starts with smarter design. Every score, fold, and insert decision affects not only how a box looks and feels, but how efficiently it’s made, shipped, and used. Structural engineering is the silent driver of cost efficiency — optimizing strength, space, and performance before the first sheet is ever printed. Why Structure Matters More Than You Think The most impactful cost savings in packaging rarely come from supplier discounts; they come from structural efficiency.A box that uses 10% less board but maintains the same compression strength directly reduces both material and freight cost. A redesigned insert that eliminates the need for secondary packaging saves time and labor at the line. Every cut line and fold path tells a story of cost, sustainability, and brand care — and when those align, affordability becomes part of your brand’s DNA. Designing for Efficiency, Not Excess In a market saturated with overbuilt packaging, engineering restraint is a competitive advantage. Structural teams now rely on 3D CAD modeling and virtual prototyping to simulate performance before production — identifying unnecessary material use and structural redundancies. Through precision die-line planning, engineers can improve sheet yield, reduce assembly time, and minimize void space — the dead air that drives up freight bills.It’s not about doing less; it’s about doing smarter. Balancing Protection and Presentation The temptation to “overprotect” products is common — especially in fragile or high-value goods. But protection doesn’t have to mean bulk. Strategic reinforcements, engineered fluting, and interlocking designs can maintain crush resistance and shock absorption while reducing total board weight. For e-commerce and shelf packaging alike, brands can achieve premium presentation with structural simplicity — a key to making packaging both sustainable and affordable. Prototyping to Prevent Waste Prototyping isn’t just for aesthetics — it’s a safeguard against costly production errors.With short-run sample testing and performance mockups, brands can evaluate fit, function, and protection early in development. Adjusting dimensions by fractions of an inch can save thousands in material waste and prevent rejected runs down the line. Smart packaging buyers now view prototyping not as an expense, but as a cost-control strategy that pays dividends in scale. How Structural Design Supports Brand and Budget Affordable design doesn’t mean compromising brand identity — it means integrating brand goals into structure. A well-engineered box reinforces trust, ensures product consistency, and communicates value through precision and fit. When structure, design, and production align, packaging stops being a cost and starts becoming a business asset. That’s where the real savings live — and where long-term brand equity begins. The Brown Packaging Difference At Brown Packaging, every packaging solution starts with structural intent — not guesswork.Our engineering and design teams collaborate to create packaging that performs across shipping, retail, and automation lines, balancing protection, brand visibility, and cost efficiency. We don’t cut corners; we cut waste.That’s how our clients achieve packaging that’s not just affordable — it’s engineered to perform. References Soroka, W. (2009). Fundamentals of Packaging Technology (4th ed.). Institute of Packaging Professionals. PMMI. (2024). Optimizing Structural Design for Packaging Efficiency. Packaging World. (2025). Engineering the Future of Cost-Effective Packaging. Smithers. (2025). Packaging Innovation and Material Efficiency Trends. (714)300-0650 request@brownpackaging.com Most Recent Posts: Categories: Corrugated Ecommerce ESD Design Display Flexible Packaging Foam Folding Carton Packaging Plastic Packaging Pouch Printing Protection Retail Rigid Box Thermoform Sustainability Subscribe To Our Newsletter By submitting your information, you agree to our terms and conditions and privacy policy. Custom Packaging Facebook Twitter LinkedIn Pinterest Relevant Posts
Every brand is feeling the squeeze — higher raw material costs, volatile freight rates, and a consumer base more price-conscious than ever. But cutting packaging budgets blindly can lead to damaged goods, compliance issues, and eroded brand value. Smart brands aren’t chasing cheaper boxes — they’re making smarter packaging decisions that balance performance, cost, and perception. The difference between saving money and losing value comes down to how you evaluate your packaging, not just what you pay for it. Beyond Unit Price: Understanding Total Packaging Cost A low unit price might look great on paper — until you factor in assembly time, damage rates, and freight efficiency. Smart packaging evaluation considers the total cost of ownership, including: Material yield (how efficiently sheets convert into boxes) Pallet and trailer utilization (freight optimization) Labor efficiency (ease of assembly or automation compatibility) Product protection (damage rates, replacements, and returns) When buyers assess all these metrics, the lowest-cost box often isn’t the best-value box. Material Selection That Saves in the Long Run Switching materials isn’t just about cutting cost — it’s about reducing waste and improving performance. For instance, moving from double-wall to a high-performance single-wall with better flute structure can cut weight and shipping cost without sacrificing protection. In folding cartons, substrate optimization — using a lighter caliper SBS or switching to coated recycled board — can yield savings that scale across production runs. And for rigid boxes, structural tweaks like thinner chipboard paired with strong wrap papers can preserve presentation while reducing material use. Every small change adds up when you scale across thousands of units. Design Efficiency: The Overlooked Cost Saver A smart structural design can eliminate cost before production even starts. Simplifying folds, reducing glue flaps, or reengineering inserts can cut assembly time and material waste. Modern packaging engineers use CAD-based dieline analysis to optimize layouts — ensuring maximum sheet yield and minimal offcut. For e-commerce and retail brands alike, right-sizing packaging improves shipping efficiency and reduces filler materials while maintaining the brand’s polished look. It’s not just design — it’s design that earns its keep Printing Smart: Matching the Process to the Purpose Not every job needs premium litho or complex spot varnishes. A good packaging partner matches print method to scale and brand intent: Flexo printing for high-volume, cost-efficient runs. Digital printing for short runs, personalization, and multi-SKU campaigns. Litho laminating for high-end visuals in rigid or premium retail displays. By choosing the right print method early, brands can avoid over-engineering — saving both time and money without compromising quality. Data-Driven Decisions: The New Standard for Packaging Buyers Leading companies now use data to guide packaging spend. Damage rate metrics, SKU-level freight analysis, and consumer perception studies all contribute to smarter choices. Smart buyers are no longer asking, “What’s the cheapest box?” They’re asking, “What’s the most efficient box that protects the product, ships well, and supports brand goals?” This mindset shift is what separates cost-cutting from cost control. The Brown Packaging Approach At Brown Packaging, we help brands make smarter packaging decisions by combining engineering analysis, supplier network leverage, and real-world testing. Our process aligns packaging performance with total cost goals — from box design to print selection and logistics. The result: stronger packaging, lower waste, and sustainable cost savings that scale with your business. Because in today’s market, smart packaging isn’t just a cost center — it’s a competitive advantage. References PMMI. (2025). Operational Cost Efficiency in Packaging and Logistics. McKinsey & Company. (2024). Total Cost of Ownership in Consumer Goods Packaging. Packaging World. (2025). Data-Driven Decisions in Packaging Sourcing. Soroka, W. (2009). Fundamentals of Packaging Technology (4th ed.). (714)300-0650 request@brownpackaging.com Most Recent Posts: Categories: Corrugated Ecommerce ESD Design Display Flexible Packaging Foam Folding Carton Packaging Plastic Packaging Pouch Printing Protection Retail Rigid Box Thermoform Sustainability Subscribe To Our Newsletter By submitting your information, you agree to our terms and conditions and privacy policy. Custom Packaging Facebook Twitter LinkedIn Pinterest Relevant Posts
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Packaging is an essential aspect of any product, and it is vital for the success of small businesses. Effective packaging not only protects the product but also serves as a marketing tool that can help small businesses stand out from the competition. 10 Packaging Tips For Small Businesses In this blog, we will explore some tips that every small business should consider when selecting packaging products. Choose the Right Type of Packaging Material Consider the Size and Weight of the Product Use Eco-Friendly Packaging Incorporate Branding Make it Easy to Open Provide Clear Instructions Consider Shipping and Storage Conditions Consider the Type of Product Consider the Shipping Method Test the Packaging Choose the Right Type of Packaging Material There are various packaging materials to choose from, and selecting the right one is crucial to protect the product during transit. Some common packaging materials include corrugated boxes, plastic bags, paper bags, bubble wrap, and padded mailers. Corrugated boxes are an affordable and eco-friendly option that provides excellent protection, whereas plastic bags are more durable and water-resistant. Padded mailers and bubble wrap are ideal for fragile items, as they provide cushioning and protection during transit. Consider the Size and Weight of the Product The size and weight of the product are crucial factors to consider when selecting the packaging. If the product is small and lightweight, a smaller package such as a paper bag or padded mailer will suffice. However, if the product is bulky and heavy, a larger package such as a corrugated box with more protection may be necessary. Using oversized packaging not only increases the cost of shipping but also has a negative impact on the environment. Use Eco-Friendly Packaging Sustainable packaging options are becoming increasingly popular as consumers become more environmentally conscious. Eco-friendly packaging includes materials that are biodegradable, compostable, or recyclable. Switching to eco-friendly packaging not only reduces the carbon footprint but also appeals to environmentally conscious customers. Some eco-friendly packaging products include biodegradable plastic bags, recycled corrugated boxes, and paper bags. Incorporate Branding Packaging is an excellent tool for branding, and incorporating your brand logo and colors on the packaging can help increase brand recognition. Consistent branding across all packaging and marketing materials can help build brand awareness and loyalty. Branding options include custom-printed bags, boxes, and labels. Make it Easy to Open Customers appreciate packaging that is easy to open and does not require any additional tools. Complicated packaging can frustrate customers and negatively impact their experience with the product. Additionally, easy-to-open packaging reduces the risk of damage to the product during opening. Ziplock bags and self-sealing bags are great options for easy-to-open packaging. Provide Clear Instructions Providing clear instructions on how to use the product and how to dispose of the packaging can help enhance the customer experience. Clear instructions reduce the risk of damage to the product during use and reduce the risk of customer dissatisfaction. Instructions can be printed on the packaging or provided in a separate document. Consider Shipping and Storage Conditions When selecting packaging products, it is essential to consider the shipping and storage conditions of the product. Products that require refrigeration, for example, may require special packaging that can keep the product at the correct temperature during transit. Additionally, packaging that is easy to store can save on storage costs and reduce the risk of damage to the product during storage. Some options for easy-to-store packaging include flat poly bags and foldable boxes. Consider the Type of Product The type of product being shipped is an essential factor to consider when selecting packaging products. Some products may require special packaging to protect them during transit. For example, perishable items such as food and flowers may require insulated packaging or special refrigerated packaging. Fragile items such as electronics or glassware may require additional padding and protection to prevent damage. Consider the Shipping Method The shipping method you choose can also impact the type of packaging product you select. Some shipping carriers may have specific requirements for packaging products, such as weight limits and size restrictions. It’s essential to research the shipping carrier’s guidelines and requirements before selecting packaging products to ensure they comply with their regulations. Test the Packaging Before shipping products, it’s crucial to test the packaging to ensure it can protect the product during transit. Testing the packaging can help identify any weaknesses in the packaging and allow for adjustments to be made to ensure the product arrives safely. Testing can include drop testing, compression testing, and vibration testing. Summary: 10 Packaging Tips for Small Businesses In summary, selecting the right packaging products is essential for the success of small businesses. By considering the type of packaging material, size and weight of the product, eco-friendly options, branding, ease of opening, clear instructions, shipping and storage conditions, type of product, shipping method, and testing the packaging, small businesses can ensure that their products arrive safely and attractively packaged, which can enhance the customer experience and increase brand loyalty. If you are interested in packaging solutions tailored to small businesses, then partner with Brown Packaging today to get started. (714)300-0650 request@brownpackaging.com Most Recent Posts: Categories: Corrugated Ecommerce ESD Design Display Flexible Packaging Foam Folding Carton Packaging Plastic Packaging Pouch Printing Protection Retail Rigid Box Thermoform Sustainability Subscribe To Our Newsletter By submitting your information, you agree to our terms and conditions and privacy policy. Custom Packaging Facebook Twitter LinkedIn Pinterest Relevant Posts
California has long been a pioneer in environmental protection, and its stringent packaging laws are a testament to its commitment to sustainability. Among these regulations, the Rigid Plastic Packaging Container (RPPC) Act stands out as a game-changer. This law not only promotes eco-friendly packaging but also holds manufacturers accountable for reducing packaging waste. In this blog, we will delve into the RPPC Act, exploring its key provisions, impact, and implications for businesses and consumers. Understanding the RPPC Act The RPPC Act, enacted in 1991, places specific requirements on manufacturers of rigid plastic packaging containers sold in California. Its primary objective is to minimize packaging waste and promote recycling. Here are the key provisions of the RPPC Act: Minimum Recycled Content: One of the fundamental requirements of the RPPC Act is that manufacturers must use a minimum percentage of recycled content in the production of rigid plastic packaging containers. This provision encourages the use of post-consumer recycled materials in packaging, reducing the demand for virgin plastics. Recycling Symbols: To enhance recycling efforts and raise consumer awareness, the RPPC Act mandates that qualifying containers bear specific recycling symbols. These symbols provide valuable information to consumers about the recyclability of the packaging. Compliance and Penalties: Non-compliant products, those that do not meet the RPPC Act’s requirements, may face penalties. Manufacturers are obligated to ensure that their packaging adheres to the law’s provisions to avoid potential fines and legal repercussions. Impact on Packaging Sustainability The RPPC Act has had a profound impact on packaging sustainability in California and serves as a model for other states and regions. Here’s how this law has contributed to a greener and more sustainable packaging landscape: Encouraging the Use of Recycled Materials: By mandating a minimum percentage of recycled content in rigid plastic packaging containers, the RPPC Act incentivizes manufacturers to incorporate recycled materials into their products. This reduces the demand for new plastic production and conserves resources. Promoting Recycling Education: The requirement for specific recycling symbols on packaging helps educate consumers about proper recycling practices. When consumers see these symbols, they are more likely to participate in recycling programs, diverting more packaging waste from landfills. Reducing Packaging Waste: Perhaps the most significant impact of the RPPC Act is its role in reducing packaging waste. By setting recycling standards and encouraging the use of recycled materials, the law minimizes the environmental footprint of packaging. Implications for Businesses and Consumers Compliance Challenges for Manufacturers: Manufacturers operating in California must invest in research, development, and production processes that align with the RPPC Act’s requirements. This may involve sourcing recycled materials, redesigning packaging, and ensuring proper labeling. Competitive Advantage: Businesses that proactively comply with the RPPC Act gain a competitive advantage in California’s environmentally conscious market. They can market their products as eco-friendly and responsible choices. Consumer Empowerment: Consumers benefit from the RPPC Act through increased awareness of recycling symbols and access to more sustainable packaging options. They can make informed choices that align with their environmental values. If you are interested in California packaging compliant solutions, then partner with Brown Packaging today to get started. (714)300-0650 request@brownpackaging.com Most Recent Posts: Categories: Corrugated Ecommerce ESD Design Display Flexible Packaging Foam Folding Carton Packaging Plastic Packaging Pouch Printing Protection Retail Rigid Box Thermoform Sustainability Subscribe To Our Newsletter By submitting your information, you agree to our terms and conditions and privacy policy. Custom Packaging Facebook Twitter LinkedIn Pinterest Relevant Posts
Custom pouch packaging is one of the most flexible, lightweight, and brand-forward packaging formats on the market today. From snacks and supplements to beauty and pet products, pouches allow for high-impact design, excellent functionality, and efficient storage and shipping. But if you’re new to buying custom pouches—or just looking to improve your results—knowing what to look for can make a major difference in cost, lead times, and overall success. Here are 15 essential tips to guide you through the process and help you make the most informed decisions when it comes to sourcing and customizing your pouch packaging. Define Product Requirements Pick the Right Pouch Style Consider Barrier Protection Choose Closure Features Focus on Shelf Appeal Decide Print Method Early Get a Proper Dieline Choose Custom vs. Standard Sizes Request Samples First Follow Labeling Requirements Plan for MOQ and Lead Time Optimize Storage & Shipping Use Digital for Versioning Ask About Sustainability Options Work With a Knowledgeable Partner Define Your Product Requirements First Start by identifying key product needs: weight, volume, shelf life, and how it will be stored or displayed. This helps determine the right size, material, and features from the beginning. Choose the Right Pouch Style Common pouch types include stand-up, flat, spouted, and quad-seal. Each format offers unique benefits depending on your product’s structure and usage. Consider Barrier Needs What are you protecting against—moisture, oxygen, UV light? Select materials with the right barrier layers to maintain freshness and prevent spoilage. Think About Closure Options Zippers, tear notches, hang holes, and spouts all impact convenience, reusability, and display. Choose closures based on consumer experience and product use. Prioritize Shelf Impact Your pouch should stand out on the shelf or in e-commerce photos. Bold graphics, clean branding, and well-placed messaging make all the difference. Plan for Print Method Early Flexo, digital, and rotogravure printing each have pros and cons based on run size, lead time, and graphic complexity. Match your volume and timeline to the right print process. Get the Right Dieline for Your Design Team Request a dieline template from your packaging supplier to ensure artwork is correctly laid out, with allowances for trim, folds, zippers, and seals. Choose Custom or Standard Sizes Wisely Custom sizes maximize fit and branding, but standard sizes may reduce cost and lead time. Discuss both with your supplier to find the best balance. Request Samples First Always request physical samples or mockups before committing to production—this helps you verify fit, material quality, and function. Labeling Requirements Matter Make sure your design meets FDA, USDA, or industry-specific labeling guidelines. Ingredient lists, net weight, and barcodes should be legible and compliant. Plan for MOQ and Lead Time Minimum order quantities vary by print method and supplier. Plan your order based on your volume needs and when you need product in hand. Don’t Overlook Storage & Shipping Efficiency Flexible pouches are great for space-saving, but size, palletization, and box count still matter. Work with your vendor to optimize how they’ll ship and store. Versioning? Go Digital. If you’re launching multiple SKUs, seasonal versions, or limited runs, digital printing offers the best flexibility without extra plate costs. Ask About Sustainability Options Looking to reduce waste or go green? Many suppliers now offer recyclable, compostable, or post-consumer recycled (PCR) pouch options. Work With a Knowledgeable Partner Your packaging vendor should do more than print—they should help guide you with material selection, regulatory insight, and design alignment. Final Thoughts Custom pouch packaging gives you flexibility, speed, and premium branding in a lightweight format—but only if you approach it with the right strategy. These 15 tips can help you avoid common mistakes, control costs, and get packaging that works as hard as your product does. (714)300-0650 request@brownpackaging.com Most Recent Posts: Categories: Corrugated Ecommerce ESD Design Display Flexible Packaging Foam Folding Carton Packaging Plastic Packaging Pouch Printing Protection Retail Rigid Box Thermoform Sustainability Subscribe To Our Newsletter By submitting your information, you agree to our terms and conditions and privacy policy. Custom Pouches Facebook Twitter LinkedIn Pinterest Relevant Posts