Top 11 Most Popular Packaging Products for E-commerce
In the world of e-commerce, packaging has evolved beyond its traditional role of protection and transportation. It has become a powerful tool for branding, customer engagement, and creating memorable unboxing experiences. As online shopping continues to flourish, brands are investing in the most popular packaging products that not only safeguard their products but also leave a lasting impression on customers.
This blog probes into the top 11 most popular packaging products for e-commerce, showcasing how they contribute to enhancing your brand’s identity and creating a positive customer journey.
Custom Printed Boxes
Custom printed boxes are a cornerstone of e-commerce packaging. These boxes can be tailored to feature your brand logo, colors, and design elements that resonate with your target audience. Customization not only reinforces brand recognition but also creates a cohesive and visually appealing unboxing experience that sets your brand apart from competitors.
Mailer Boxes
Mailer boxes are a versatile packaging solution that combines convenience with aesthetics. These boxes are easy to assemble and offer a clean, professional look. They can be printed with your brand’s imagery and message, making them a great option for shipping products while maintaining a consistent brand image.
Poly Mailers
Poly mailers are lightweight, durable, and cost-effective. They are particularly suitable for shipping clothing, accessories, and soft goods. Poly mailers can also be customized with your brand’s logo or design, providing a branded touch to your packaging while ensuring the safe delivery of your products.
Tissue Paper and Wrapping
Tissue paper adds an extra layer of elegance to your packaging. It can be used to wrap products, cushion delicate items, or simply add a pop of color to the unboxing experience. Tissue paper can be custom printed with your brand’s logo or design, adding a touch of luxury and sophistication.
Stickers and Labels
Stickers and labels are versatile branding tools that can be used on various packaging products. They can be placed on boxes, mailers, or even directly on the products themselves. Stickers can convey important information, promote special offers, or simply showcase your brand logo.
Custom Packing Tape
Custom packing tape not only secures your packages but also serves as an additional branding opportunity. Printed with your brand’s logo, message, or design, custom packing tape enhances the professionalism of your packaging and creates a cohesive look that customers will remember.
Void Fill and Protective Packaging
Protecting the contents of your package is crucial, and void fill materials such as bubble wrap, foam or corrugated inserts, or air pillows provide excellent cushioning. These materials prevent items from shifting during transit and ensure that products arrive in pristine condition, enhancing customer satisfaction.
Eco-Friendly Packaging
Sustainability is a driving force in packaging choices. Eco-friendly packaging products, such as compostable mailers, recycled cardboard boxes, and biodegradable packing materials, resonate with environmentally-conscious consumers. By prioritizing eco-friendly options, you demonstrate your commitment to responsible practices and cater to a growing
Thank-You Cards and Inserts
A personalized touch goes a long way in customer retention. Including thank-you cards, inserts, or handwritten notes in your packages shows appreciation to your customers and fosters a sense of connection. These thoughtful additions create a positive brand impression and encourage repeat purchases.
Reusable Packaging
Reusable packaging products, such as cloth bags, fabric pouches, or branded containers, provide customers with an item they can use beyond the initial purchase. These products add value to the unboxing experience and contribute to a sense of brand loyalty.
Embrace the Power of E-commerce Packaging
E-commerce packaging is no longer just a means of delivering products; it’s a powerful tool for branding, customer engagement, and creating memorable moments. By leveraging popular packaging products, you can transform your brand’s unboxing experience into a delightful journey that resonates with customers long after the purchase. Whether it’s through custom printed boxes, eco-friendly solutions, or personalized touches, your packaging choices play a pivotal role in shaping how customers perceive and connect with your brand.
If you are interested in ecommerce packaging, then partner with Brown Packaging today to get started.
In 2026, sustainability is no longer just a trend—it’s a buyer expectation. Forest Stewardship Council (FSC) certification has become a key benchmark for responsible packaging, signaling that materials are sourced from responsibly managed forests. For packaging buyers, FSC certification is more than a compliance checkbox—it’s a brand value that influences purchasing decisions, retailer acceptance, and customer loyalty. What Is FSC Certification? The Forest Stewardship Council certifies that paper-based packaging materials are sourced from forests managed for environmental responsibility, social benefit, and economic viability. FSC Mix: Packaging contains a blend of FSC-certified and controlled wood. FSC Recycled: Packaging is made entirely from recycled fiber. FSC 100%: Packaging is sourced only from FSC-certified forests. Why FSC Matters to Buyers in 2026 Retail access: Many major retailers now require FSC-certified packaging. Sustainability goals: Aligns with corporate ESG and carbon reduction commitments. Consumer trust: Customers recognize the FSC label and view it as credible. Global compliance: Meets international sustainability regulations. How FSC Certification Strengthens Brand Value Differentiation: Stand out with certified sustainable packaging. Marketing advantage: FSC logos reinforce eco-friendly messaging. Risk reduction: Verified sourcing prevents greenwashing claims. Customer loyalty: Environmentally conscious buyers prefer certified products. Challenges in FSC Implementation Limited supply of certain FSC substrates. Higher costs compared to non-certified materials. Need for supplier audits and documentation. Packaging Solutions with Brown Packaging Brown Packaging partners with buyers to integrate FSC-certified materials into corrugated boxes, folding cartons, and retail packaging. Our solutions support sustainability while maintaining cost efficiency and protection. Contact us to strengthen your brand with FSC-certified packaging. References Forest Stewardship Council (FSC). (2023). FSC Certification Guidelines for Packaging. Retrieved from https://fsc.orgSustainable Packaging Coalition. (2023). Consumer Insights on Sustainable Packaging. Retrieved from https://sustainablepackaging.orgSoroka, W. (2009). Fundamentals of Packaging Technology (4th ed.). Institute of Packaging Professionals. (714)300-0650 request@brownpackaging.com Most Recent Posts: Subscribe To Our Newsletter By submitting your information, you agree to our terms and conditions and privacy policy. Sustainable Packaging Facebook Twitter LinkedIn Pinterest Relevant Posts
Sustainability is now a top priority for packaging buyers. Retailers, regulators, and consumers are all demanding packaging solutions that reduce environmental impact without sacrificing performance. In 2026, buyers must balance eco-friendly materials, cost, and compliance to build programs that are both effective and future-ready. What Buyers Need to Know About Sustainable Packaging Regulatory pressure: Governments are enforcing stricter rules on recyclability and plastic use. Retail mandates: FSC certification and recyclable packaging are becoming standard requirements. Consumer expectations: Customers increasingly choose brands with visible sustainability commitments. Sustainable Material Options Recycled corrugated: High recycled content while maintaining compression strength. Compostable films: Suitable for select food and retail applications. Molded pulp inserts: Replace foam or plastic for protective packaging. Water-based coatings: Enhance moisture resistance without harmful chemicals. Balancing Cost and Performance Right-size packaging: Reduces material waste and shipping costs. Hybrid solutions: Combine eco-materials with corrugated for balance. Life cycle analysis: Evaluate true environmental impact, not just marketing claims. How to Evaluate Sustainable Suppliers Verify FSC, SPC, or ISO certifications. Request testing data for durability and recyclability. Audit supply chains for consistency and transparency. Ensure claims meet local and international compliance standards. Packaging Solutions with Brown Packaging Brown Packaging helps buyers implement sustainable packaging programs that balance cost, performance, and compliance. From recycled corrugated to eco-friendly coatings and inserts, we deliver solutions that meet 2026 sustainability goals. Contact us to explore sustainable packaging options. References Forest Stewardship Council (FSC). (2023). FSC Certification Guidelines for Packaging. Retrieved from https://fsc.orgSustainable Packaging Coalition. (2023). Packaging Sustainability Trends and Buyer Insights. Retrieved from https://sustainablepackaging.orgSoroka, W. (2009). Fundamentals of Packaging Technology (4th ed.). Institute of Packaging Professionals. (714)300-0650 request@brownpackaging.com Most Recent Posts: Categories: Corrugated Ecommerce ESD Design Display Flexible Packaging Foam Folding Carton Packaging Plastic Packaging Pouch Printing Protection Retail Rigid Box Thermoform Sustainability Subscribe To Our Newsletter By submitting your information, you agree to our terms and conditions and privacy policy. Sustainable Packaging Facebook Twitter LinkedIn Pinterest Relevant Posts
Choosing the right packaging material is one of the most important decisions buyers face. Single-material packaging offers simplicity and recyclability, while multi-material designs provide enhanced performance and protection. Understanding the trade-offs helps companies balance cost, functionality, and sustainability goals in 2026. What Is Single-Material Packaging? Single-material packaging uses one substrate—such as corrugated board, folding carton, or plastic—for the entire structure. Advantages: Easier to recycle and dispose. Lower material costs in many cases. Streamlined sourcing and inventory. Supports sustainability messaging. Disadvantages: Limited barrier protection. Less customization for fragile or complex products. May require added thickness for strength, increasing weight. What Is Multi-Material Packaging? Multi-material packaging combines two or more substrates—such as corrugated with foam, or paperboard laminated with film—to achieve specific performance outcomes. Advantages: Greater protection against moisture, oxygen, and impact. Allows for premium finishes and enhanced graphics. Ideal for fragile or high-value products. Customizable for unique supply chain conditions. Disadvantages: More difficult to recycle due to material separation. Higher cost and longer lead times. Complex sourcing and inventory management. When to Use Each Approach Single-material packaging: Best for products with low fragility, strong sustainability requirements, or cost-driven programs. Multi-material packaging: Best for high-value, fragile, or regulated products requiring advanced protection. Balancing Performance and Sustainability Buyers must weigh performance needs against eco goals: Use recyclable coatings to extend single-material performance. Choose hybrid designs that separate easily for recycling. Apply multi-material solutions only where risk of damage outweighs cost. Packaging Solutions with Brown Packaging Brown Packaging helps buyers evaluate when to use single- vs. multi-material packaging. Our team balances sustainability, performance, and cost to deliver solutions tailored to your supply chain. Contact us to explore the right approach for your products. References Forest Stewardship Council (FSC). (2023). FSC Packaging Certification Guidelines. Retrieved from https://fsc.orgSoroka, W. (2009). Fundamentals of Packaging Technology (4th ed.). Institute of Packaging Professionals.Sustainable Packaging Coalition. (2022). Design for Recyclability and Multi-Material Packaging Report. Retrieved from https://sustainablepackaging.org (714)300-0650 request@brownpackaging.com Most Recent Posts: Categories: Corrugated Ecommerce ESD Design Display Flexible Packaging Foam Folding Carton Packaging Plastic Packaging Pouch Printing Protection Retail Rigid Box Thermoform Sustainability Subscribe To Our Newsletter By submitting your information, you agree to our terms and conditions and privacy policy. Custom Packaging Facebook Twitter LinkedIn Pinterest Relevant Posts
One of the biggest challenges in sustainable packaging is balancing environmental responsibility with product protection. Buyers often worry that switching to eco-friendly materials means sacrificing durability or driving up costs. In 2026, new material technologies allow brands to meet sustainability goals without compromising strength or supply chain performance. Why Protection Still Matters Damaged products create more waste than packaging ever could. Returns increase logistics costs and carbon emissions. Retailers and e-commerce platforms expect packaging to deliver both sustainability and reliability. Eco-Friendly Material Options Recycled corrugated: Maintains stacking strength while reducing virgin fiber use. Molded pulp inserts: Cushion fragile items while replacing plastic foam. Water-based barrier coatings: Add moisture resistance without plastic films. Compostable films: Ideal for short shelf-life or single-use applications. Paper-based mailers: Replace poly mailers for e-commerce shipments. How to Balance Eco Goals and Protection Use right-sizing to reduce material volume while improving fit. Apply hybrid solutions (corrugated + pulp) for high-value goods. Conduct ISTA testing to validate protective performance. Match material choice to product fragility and supply chain conditions. Examples in Action Electronics: Molded pulp trays replacing EPS foam. Food and beverage: FSC-certified corrugated with recyclable coatings. Retail e-commerce: Recycled paper mailers protecting apparel. Packaging Solutions with Brown Packaging Brown Packaging develops eco-friendly solutions that protect products while meeting sustainability requirements. From recycled corrugated to innovative coatings, our team ensures you never trade protection for environmental impact. Contact us to explore eco-material options. References Forest Stewardship Council (FSC). (2023). FSC Certification Guidelines for Packaging. Retrieved from https://fsc.orgSustainable Packaging Coalition. (2023). Eco-Friendly Packaging Materials and Case Studies. Retrieved from https://sustainablepackaging.orgASTM International. (2023). ASTM D4169: Standard Practice for Performance Testing of Shipping Containers and Systems. (714)300-0650 request@brownpackaging.com Most Recent Posts: Subscribe To Our Newsletter By submitting your information, you agree to our terms and conditions and privacy policy. Custom Packaging Facebook Twitter LinkedIn Pinterest Relevant Posts
In today’s competitive market, packaging affordability doesn’t start with cheaper materials — it starts with smarter design. Every score, fold, and insert decision affects not only how a box looks and feels, but how efficiently it’s made, shipped, and used. Structural engineering is the silent driver of cost efficiency — optimizing strength, space, and performance before the first sheet is ever printed. Why Structure Matters More Than You Think The most impactful cost savings in packaging rarely come from supplier discounts; they come from structural efficiency.A box that uses 10% less board but maintains the same compression strength directly reduces both material and freight cost. A redesigned insert that eliminates the need for secondary packaging saves time and labor at the line. Every cut line and fold path tells a story of cost, sustainability, and brand care — and when those align, affordability becomes part of your brand’s DNA. Designing for Efficiency, Not Excess In a market saturated with overbuilt packaging, engineering restraint is a competitive advantage. Structural teams now rely on 3D CAD modeling and virtual prototyping to simulate performance before production — identifying unnecessary material use and structural redundancies. Through precision die-line planning, engineers can improve sheet yield, reduce assembly time, and minimize void space — the dead air that drives up freight bills.It’s not about doing less; it’s about doing smarter. Balancing Protection and Presentation The temptation to “overprotect” products is common — especially in fragile or high-value goods. But protection doesn’t have to mean bulk. Strategic reinforcements, engineered fluting, and interlocking designs can maintain crush resistance and shock absorption while reducing total board weight. For e-commerce and shelf packaging alike, brands can achieve premium presentation with structural simplicity — a key to making packaging both sustainable and affordable. Prototyping to Prevent Waste Prototyping isn’t just for aesthetics — it’s a safeguard against costly production errors.With short-run sample testing and performance mockups, brands can evaluate fit, function, and protection early in development. Adjusting dimensions by fractions of an inch can save thousands in material waste and prevent rejected runs down the line. Smart packaging buyers now view prototyping not as an expense, but as a cost-control strategy that pays dividends in scale. How Structural Design Supports Brand and Budget Affordable design doesn’t mean compromising brand identity — it means integrating brand goals into structure. A well-engineered box reinforces trust, ensures product consistency, and communicates value through precision and fit. When structure, design, and production align, packaging stops being a cost and starts becoming a business asset. That’s where the real savings live — and where long-term brand equity begins. The Brown Packaging Difference At Brown Packaging, every packaging solution starts with structural intent — not guesswork.Our engineering and design teams collaborate to create packaging that performs across shipping, retail, and automation lines, balancing protection, brand visibility, and cost efficiency. We don’t cut corners; we cut waste.That’s how our clients achieve packaging that’s not just affordable — it’s engineered to perform. References Soroka, W. (2009). Fundamentals of Packaging Technology (4th ed.). Institute of Packaging Professionals. PMMI. (2024). Optimizing Structural Design for Packaging Efficiency. Packaging World. (2025). Engineering the Future of Cost-Effective Packaging. Smithers. (2025). Packaging Innovation and Material Efficiency Trends. (714)300-0650 request@brownpackaging.com Most Recent Posts: Categories: Corrugated Ecommerce ESD Design Display Flexible Packaging Foam Folding Carton Packaging Plastic Packaging Pouch Printing Protection Retail Rigid Box Thermoform Sustainability Subscribe To Our Newsletter By submitting your information, you agree to our terms and conditions and privacy policy. Custom Packaging Facebook Twitter LinkedIn Pinterest Relevant Posts
Every brand is feeling the squeeze — higher raw material costs, volatile freight rates, and a consumer base more price-conscious than ever. But cutting packaging budgets blindly can lead to damaged goods, compliance issues, and eroded brand value. Smart brands aren’t chasing cheaper boxes — they’re making smarter packaging decisions that balance performance, cost, and perception. The difference between saving money and losing value comes down to how you evaluate your packaging, not just what you pay for it. Beyond Unit Price: Understanding Total Packaging Cost A low unit price might look great on paper — until you factor in assembly time, damage rates, and freight efficiency. Smart packaging evaluation considers the total cost of ownership, including: Material yield (how efficiently sheets convert into boxes) Pallet and trailer utilization (freight optimization) Labor efficiency (ease of assembly or automation compatibility) Product protection (damage rates, replacements, and returns) When buyers assess all these metrics, the lowest-cost box often isn’t the best-value box. Material Selection That Saves in the Long Run Switching materials isn’t just about cutting cost — it’s about reducing waste and improving performance. For instance, moving from double-wall to a high-performance single-wall with better flute structure can cut weight and shipping cost without sacrificing protection. In folding cartons, substrate optimization — using a lighter caliper SBS or switching to coated recycled board — can yield savings that scale across production runs. And for rigid boxes, structural tweaks like thinner chipboard paired with strong wrap papers can preserve presentation while reducing material use. Every small change adds up when you scale across thousands of units. Design Efficiency: The Overlooked Cost Saver A smart structural design can eliminate cost before production even starts. Simplifying folds, reducing glue flaps, or reengineering inserts can cut assembly time and material waste. Modern packaging engineers use CAD-based dieline analysis to optimize layouts — ensuring maximum sheet yield and minimal offcut. For e-commerce and retail brands alike, right-sizing packaging improves shipping efficiency and reduces filler materials while maintaining the brand’s polished look. It’s not just design — it’s design that earns its keep Printing Smart: Matching the Process to the Purpose Not every job needs premium litho or complex spot varnishes. A good packaging partner matches print method to scale and brand intent: Flexo printing for high-volume, cost-efficient runs. Digital printing for short runs, personalization, and multi-SKU campaigns. Litho laminating for high-end visuals in rigid or premium retail displays. By choosing the right print method early, brands can avoid over-engineering — saving both time and money without compromising quality. Data-Driven Decisions: The New Standard for Packaging Buyers Leading companies now use data to guide packaging spend. Damage rate metrics, SKU-level freight analysis, and consumer perception studies all contribute to smarter choices. Smart buyers are no longer asking, “What’s the cheapest box?” They’re asking, “What’s the most efficient box that protects the product, ships well, and supports brand goals?” This mindset shift is what separates cost-cutting from cost control. The Brown Packaging Approach At Brown Packaging, we help brands make smarter packaging decisions by combining engineering analysis, supplier network leverage, and real-world testing. Our process aligns packaging performance with total cost goals — from box design to print selection and logistics. The result: stronger packaging, lower waste, and sustainable cost savings that scale with your business. Because in today’s market, smart packaging isn’t just a cost center — it’s a competitive advantage. References PMMI. (2025). Operational Cost Efficiency in Packaging and Logistics. McKinsey & Company. (2024). Total Cost of Ownership in Consumer Goods Packaging. Packaging World. (2025). Data-Driven Decisions in Packaging Sourcing. Soroka, W. (2009). Fundamentals of Packaging Technology (4th ed.). (714)300-0650 request@brownpackaging.com Most Recent Posts: Categories: Corrugated Ecommerce ESD Design Display Flexible Packaging Foam Folding Carton Packaging Plastic Packaging Pouch Printing Protection Retail Rigid Box Thermoform Sustainability Subscribe To Our Newsletter By submitting your information, you agree to our terms and conditions and privacy policy. Custom Packaging Facebook Twitter LinkedIn Pinterest Relevant Posts
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The holiday season is one of the busiest and most critical times for e-commerce businesses. With the influx of online shopping, it’s essential to create packaging that not only protects your products but also delights your customers and reflects your brand’s identity. For 2024, holiday packaging trends will emphasize sustainability, creativity, and customer experience. Below are key tips to help your e-commerce brand stand out with holiday packaging this season. Prioritize Sustainability Sustainability remains a top priority for consumers, especially during the holiday season when waste tends to skyrocket. E-commerce businesses should focus on creating eco-friendly packaging that aligns with their sustainability goals. Consider using: Recyclable Materials: Incorporate corrugated boxes, paper-based mailers, or recyclable plastics that are easy for customers to dispose of responsibly. Biodegradable or Compostable Options: Use materials like kraft paper or biodegradable films for your packaging, ensuring that it leaves minimal impact on the environment. Minimalist Packaging: Opt for less material without sacrificing protection. Reduce void fill and excessive wrapping, aligning with your eco-conscious customers’ preferences. Not only does sustainable packaging improve your environmental footprint, but it also appeals to modern shoppers who are looking to support environmentally responsible brands. Customize Your Holiday Packaging Custom packaging can set your brand apart and create a memorable unboxing experience. Holiday-themed packaging adds a festive touch, making your product stand out from the moment it arrives on the customer’s doorstep. Consider: Holiday Colors and Themes: Incorporate holiday motifs, such as snowflakes, ornaments, or seasonal colors like red, green, and gold. Custom printing allows you to add these touches to your packaging effortlessly. Personalized Touches: Add personalized messages or custom inserts with holiday greetings. Customers appreciate the extra effort, which can enhance brand loyalty. Branded Packaging: Ensure your brand’s logo and design elements are still front and center, blending festive designs with your brand identity. This reinforces your brand even during the busy holiday season. Custom packaging doesn’t just elevate the customer experience; it also encourages social media sharing and word-of-mouth marketing. Consider Shipping Efficiency During the holiday rush, efficient shipping is key. With increased online orders and tight delivery windows, optimizing your packaging for speed and protection is essential. Right-Sized Packaging: Ensure your packaging fits your products perfectly. Overly large boxes waste space and require more protective materials, which can increase shipping costs. Right-sizing helps reduce void fill and minimizes waste. Lightweight Materials: Consider lighter, more durable materials to reduce shipping costs and keep your packages protected during transit. Packaging that cuts down on weight without sacrificing protection will be appreciated by your customers and your bottom line. Frustration-Free Packaging: Make it easy for customers to open your packaging without needing tools or excessive effort. Using easy-open designs can enhance the customer experience, especially during the busy holiday season. Shipping efficiency not only helps your business save money but also ensures that your customers receive their orders on time, even during peak holiday traffic. Incorporate Festive Inserts and Extras Adding a little extra inside your packaging can go a long way in enhancing the customer experience. Consider including: Holiday Thank You Notes: A personalized note thanking your customer for their purchase can make a lasting impression. Tailor these notes with festive greetings to match the season. Discount Vouchers for Future Purchases: Encourage repeat business by including discount codes or vouchers for future orders. Holiday packaging is a perfect time to promote post-holiday sales and offers. Festive Packaging Inserts: Consider adding a small holiday-themed gift or decorative tissue paper. It’s a simple touch that can make the unboxing feel special. Incorporating small, thoughtful extras not only surprises your customers but also encourages them to share their experience, boosting brand loyalty. Focus on Durability and Protection The holiday season often sees increased handling of packages, which can lead to more damage during shipping. Make sure your packaging is designed to withstand the rigors of holiday shipping: Protective Inserts: Use foam, corrugated inserts, or molded pulp to protect fragile items. Make sure the product is secure inside the packaging to prevent any movement during transit. Double-Wall Corrugated Boxes: For heavier or fragile items, use double-wall corrugated boxes that offer enhanced protection. These boxes are sturdy and can handle the extra wear and tear associated with high-volume holiday shipping. Secure Sealing Methods: Use tamper-evident seals or reinforced tape to secure your packaging. This not only protects the product but also provides peace of mind to your customers. Focusing on product protection ensures a positive customer experience, even during the busiest shipping times. Design for Returns During the holiday season, returns are inevitable, and your packaging should be designed with that in mind. Make the return process seamless for your customers: Reusable Packaging: Design your packaging so that customers can reuse the box or mailer for returns. Include easy-to-peel return labels or instructions within the packaging to simplify the process. Clear Return Instructions: Include clear instructions on how to return the product, whether it’s a label, a website link, or a customer service phone number. Easy returns build trust and encourage repeat purchases. A simple and streamlined return process can turn a potentially negative experience into a positive one, reinforcing customer satisfaction. Leverage Packaging as a Marketing Tool Your packaging is a direct touchpoint with customers and can be used to promote your brand during the holiday season. Use this opportunity to: Encourage Social Sharing: Include a call-to-action encouraging customers to share their unboxing experience on social media. Branded hashtags or QR codes can help customers easily engage with your brand online. Highlight Sustainability Initiatives: If you’re using sustainable materials, make sure to highlight that on your packaging. Customers appreciate knowing their purchase aligns with eco-friendly values. Promote Upcoming Sales: Include flyers or inserts that inform customers about upcoming sales or new products launching after the holidays. By thinking of packaging as a marketing tool, you can extend the customer experience beyond the delivery and drive more brand engagement. Conclusion Holiday packaging for e-commerce in 2024 is all about striking a balance between sustainability,
Peak season shipping volumes put pressure on every part of the supply chain. For packaging buyers, right-sizing boxes is one of the most effective strategies to reduce freight costs, improve protection, and support sustainability goals. During the holidays, when every cubic inch of trailer space counts, oversized packaging can erode margins and damage customer satisfaction. Why Right-Sizing Matters Oversized boxes waste materials, increase void fill usage, and drive up dimensional weight (DIM) shipping charges. During the holiday rush, these costs multiply. Higher freight costs: Carriers charge based on box size, not just weight. Excess materials: More corrugated and dunnage raise costs and waste. Poor customer experience: Shoppers dislike oversized boxes for small items. Increased damage risk: Extra space allows products to shift during transit. Best Practices for Right-Sizing Analyze SKU dimensions: Match box styles to product families. Invest in multiple sizes: Stock a range of box dimensions to reduce void fill. Use modular design: Boxes that cube efficiently on pallets and in trailers. Integrate automation: Automated packing systems can select optimal box sizes at scale. Leverage inserts: Corrugated or molded pulp inserts reduce the need for excess space. Holiday Season Considerations During peak e-commerce periods, right-sizing takes on added importance: Carrier surcharges: Oversize fees are more common during holidays. Storage constraints: Compact packaging reduces warehouse congestion. Sustainability visibility: Shoppers are more critical of waste during gifting seasons. Balancing Efficiency and Flexibility Right-sizing should not limit fulfillment speed. Buyers should evaluate: The trade-off between stocking many sizes vs. standardizing. Whether automation can offset labor required to manage multiple SKUs. The role of sustainable materials in reinforcing brand image. Holiday Packaging Solutions with Brown Packaging Brown Packaging helps e-commerce brands right-size boxes for efficiency, protection, and cost savings. Our packaging solutions reduce freight charges, minimize waste, and improve customer experience during the holiday rush. Contact us to optimize your holiday packaging program. References Soroka, W. (2009). Fundamentals of Packaging Technology (4th ed.). Institute of Packaging Professionals.UPS. (2023). Dimensional Weight Guidelines for Shippers. Retrieved from https://www.ups.comInternational Safe Transit Association (ISTA). (2022). ISTA Testing Standards for Packaged Products in Transit. (714)300-0650 request@brownpackaging.com Most Recent Posts: Categories: Corrugated Ecommerce ESD Design Display Flexible Packaging Foam Folding Carton Packaging Plastic Packaging Pouch Printing Protection Retail Rigid Box Thermoform Sustainability Subscribe To Our Newsletter By submitting your information, you agree to our terms and conditions and privacy policy. Ecommerce Packaging Facebook Twitter LinkedIn Pinterest Relevant Posts
Unboxing has become a core part of the e-commerce experience, especially during the holidays. Seasonal packaging creates anticipation, reinforces branding, and turns customer deliveries into memorable moments. For packaging buyers, custom boxes offer the opportunity to elevate holiday campaigns while maintaining durability and efficiency in high-volume shipping. Why Holiday Unboxing Matters Customer experience: Shoppers view packaging as part of the gift. Social sharing: Festive unboxing encourages online engagement. Brand reinforcement: Seasonal graphics differentiate products in crowded markets. Repeat business: Memorable packaging builds loyalty beyond the holidays. Design Considerations for Custom Boxes Holiday boxes must balance branding with protective strength. Substrate selection: Corrugated mailers and folding cartons with seasonal graphics. Printing options: Digital and flexographic printing for custom runs. Right-sizing: Boxes tailored to SKU dimensions for better protection. Inserts: Custom dividers or trays secure products while enhancing presentation. Balancing Branding and Efficiency Customization should not come at the expense of supply chain performance. Buyers should consider: Production lead times: Seasonal runs require early planning. Freight optimization: Compact designs reduce shipping costs. Sustainability: Choose recyclable substrates and eco-friendly inks. Examples of Holiday Custom Packaging Subscription boxes: Festive graphics with recyclable inserts. Premium gifts: Rigid boxes with seasonal foil accents. E-commerce mailers: Printed corrugated with holiday messaging inside and out. Holiday Packaging Solutions with Brown Packaging Brown Packaging designs custom boxes that make holiday unboxing unforgettable. From seasonal graphics to structural inserts, our solutions balance branding with performance. Contact us to create packaging that delivers both joy and protection. References Soroka, W. (2009). Fundamentals of Packaging Technology (4th ed.). Institute of Packaging Professionals.Sustainable Packaging Coalition. (2022). Design for Recyclability Guidelines. Retrieved from https://sustainablepackaging.orgShopify. (2023). Holiday Packaging Trends and Consumer Expectations. Retrieved from https://www.shopify.com (714)300-0650 request@brownpackaging.com Most Recent Posts: Categories: Corrugated Ecommerce ESD Design Display Flexible Packaging Foam Folding Carton Packaging Plastic Packaging Pouch Printing Protection Retail Rigid Box Thermoform Sustainability Subscribe To Our Newsletter By submitting your information, you agree to our terms and conditions and privacy policy. Ecommerce Facebook Twitter LinkedIn Pinterest Relevant Posts