Home » The Drawbacks of DIY Packaging VS Partnering With A Professional
The Drawbacks of DIY Packaging VS Partnering With A Professional
In today’s digital age, online packaging companies offer the convenience of DIY packaging solutions. However, the allure of DIY packaging can mask significant challenges. In this comprehensive guide, we’ll explore the potential pitfalls of DIY packaging and emphasize the importance of partnering with a packaging professional.
The Allure of DIY Packaging
DIY packaging from online companies has gained popularity for several reasons:
- Convenience: Ordering packaging materials online is convenient and can be done at any time, from anywhere.
- Cost Control: DIY packaging allows businesses to have control over their packaging costs by selecting materials and quantities according to their budget.
- Customization: Online platforms often offer customization options, allowing businesses to add branding and tailor packaging to their needs.
- Speed: Some online packaging services promise quick turnaround times, appealing to businesses with tight schedules.
However, the allure of DIY packaging can often mask some significant challenges:
Limited Expertise: Designing effective packaging requires expertise in materials, structural engineering, and graphic design. Many DIY users lack the knowledge to create packaging that provides optimal protection and branding impact.
Branding and Design Limitations: While online platforms offer customization options, they may have limitations in terms of design flexibility, color accuracy, and finishing options. Achieving a unique and branded look can be challenging.
Quality Control: DIY packaging often lacks quality control measures. Users may receive subpar materials or printing results, leading to unsatisfactory outcomes and potential product damage during transit.
Inefficient Prototyping: Testing and prototyping packaging designs can be challenging with online DIY services. You may have to place multiple orders to iterate and improve your packaging, which can be time-consuming and costly.
Material Selection: Selecting the right packaging materials is critical for product safety and presentation. DIY users may struggle to identify the most suitable materials for their specific products.
Limited Support: Online packaging companies may provide limited customer support, making it challenging to resolve issues or seek advice during the design and ordering process.
Hidden Costs: While DIY packaging appears cost-effective at first glance, the total cost of multiple revisions, returns, and damaged products can add up quickly.
The Importance of a Packaging Professional
Partnering with a packaging professional offers several advantages:
- Expertise: Packaging professionals can guide you in selecting the right materials, designs, and finishes to meet your unique needs.
- Quality Assurance: Packaging professionals prioritize quality control, ensuring that your packaging materials and designs meet high standards.
- Customization: They offer more extensive customization options, allowing you to create packaging that truly reflects your brand identity.
- Prototyping and Testing: Packaging professionals facilitate prototyping and testing, helping you refine your packaging design for optimal results.
- Problem Resolution: If issues arise, a dedicated team is available to resolve them promptly, saving you time and frustration.
- Efficiency: Packaging professionals streamline the ordering process, reducing the risk of hidden costs and delays.
Conclusion
While the convenience of DIY packaging from online companies may seem enticing, it often falls short in delivering the desired results. The pitfalls of limited expertise, design constraints, and quality issues can have a significant impact on your brand’s image and product protection. Partnering with a packaging professional empowers you with the expertise, support, and quality assurance necessary to create packaging solutions that truly meet your needs. When it comes to packaging, it’s worth investing in a partner who prioritizes your success and ensures that your packaging aligns with your brand’s identity and customer expectations.
If you are interested in professional packaging solutions, then partner with Brown Packaging today to get started.
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In today’s competitive market, businesses need to constantly look for ways to cut costs and increase efficiency to remain profitable. One area where businesses can save money is in their packaging costs. Packaging is an essential part of any business, but it can also be a significant expense. In this guide, we will explore some tips and strategies that businesses can use to reduce their packaging costs, as well as the potential tradeoffs that come with those savings. Cost Reducing Packaging Strategies to Use Right-Size Your Packaging To right-size your packaging, businesses should take accurate measurements of their products and choose packaging that fits those dimensions, leaving just enough space to protect the product. Using packaging that is too large can waste materials, increase shipping costs, and take up unnecessary space. Choosing the right size packaging can save businesses money on materials and shipping costs while reducing their environmental impact. Use Lighter Weight Materials Choosing lighter weight packaging materials can significantly reduce the cost of materials, shipping, and energy used during production. For example, switching from a traditional corrugated box to a padded envelope or lightweight mailer can save on materials, weight, and shipping costs. Businesses can also consider using eco-friendly materials like recycled plastic, paper, or biodegradable materials that are lighter and cost-effective. Optimize Your Packaging Design Businesses can optimize their packaging design by selecting packaging that is durable, easy to use, and visually appealing. By using a unique design that fits the product, businesses can reduce the amount of material needed, use more cost-effective materials, and reduce shipping costs. Additionally, using packaging that is easy to open and store can reduce the likelihood of damaged products and improve customer satisfaction. Use Sustainable Materials Switching to sustainable materials like recycled plastic, paper, or biodegradable materials can reduce costs and improve sustainability. While sustainable materials can be more expensive, businesses can reduce costs by purchasing in bulk, using eco-friendly packaging designs that require fewer materials, and sourcing materials locally to reduce shipping costs. Sustainable materials can also help businesses appeal to customers who are environmentally conscious. Buy in Bulk Purchasing packaging materials in bulk can help businesses take advantage of volume discounts, reduce shipping costs, and ensure they have enough packaging on hand for peak sales seasons. Buying in bulk can also help businesses negotiate better pricing, improve lead times, and reduce the risk of running out of materials when demand increases. By implementing these strategies, businesses can reduce their packaging costs without sacrificing quality, sustainability, or customer satisfaction. However, it is essential to consider potential tradeoffs and weigh the benefits of each strategy to determine which is best for their unique business needs. Potential Tradeoffs To Cutting Packaging Costs Quality Reducing packaging costs can sometimes lead to lower quality materials, which can impact the appearance and safety of the product. Using low-quality packaging materials can result in damaged products, increased returns, and harm to a brand’s reputation. Therefore, businesses should consider the balance between cost savings and the quality of packaging materials to ensure they are not sacrificing quality for cost savings. Sustainability While sustainable packaging materials can reduce a business’s environmental impact, they can be more expensive than traditional packaging materials. Therefore, businesses must weigh the benefits of sustainable packaging against the higher costs. Choosing sustainable materials can help businesses appeal to environmentally conscious customers, but it is essential to ensure the cost is reasonable and the materials provide the necessary protection for the product. Brand Image Packaging plays a critical role in shaping a brand’s image. Choosing packaging that is low quality or visually unappealing can negatively impact a brand’s image and harm sales. Therefore, businesses should consider the potential impact of packaging changes on their brand image and take steps to ensure they are not sacrificing brand image for cost savings. Customer Satisfaction Packaging is often the first impression customers have of a product. Poor quality or unappealing packaging can negatively impact customer satisfaction and harm a brand’s reputation. Therefore, businesses must consider the potential impact of packaging changes on customer satisfaction and ensure they are not sacrificing customer satisfaction for cost savings. Summary: Cutting Packaging Costs and Tradeoffs In conclusion, reducing your packaging costs can provide many benefits for your business, including cost savings, increased efficiency, and improved sustainability. However, businesses need to carefully consider the potential tradeoffs and balance cost savings with the need to maintain quality, sustainability, and brand image. By taking a strategic approach to packaging, businesses can reduce their costs without sacrificing quality or customer satisfaction. (714)300-0650 request@brownpackaging.com Most Recent Posts: Categories: Corrugated Ecommerce ESD Design Display Flexible Packaging Foam Folding Carton Packaging Plastic Packaging Pouch Printing Protection Retail Rigid Box Thermoform Sustainability Subscribe To Our Newsletter By submitting your information, you agree to our terms and conditions and privacy policy. Custom Packaging Facebook Twitter LinkedIn Pinterest Relevant Posts

Corrugated boxes are an essential part of the shipping and storage process for businesses worldwide. They are made of corrugated paperboard, which comprises three layers: an inside liner, an outside liner, and a corrugated medium. The fluted medium provides cushioning and strength to the box, while the liners provide a surface for printing and labels. There are several types of corrugated boxes, with full overlap (FOL) being one of the most popular due to its superior strength and durability. What is Full Overlap (FOL) Corrugated Boxes? Full overlap (FOL) corrugated boxes are designed with flaps that completely overlap, providing extra protection to the contents inside. The flaps on both the top and bottom of the box extend all the way to the opposite side of the box, ensuring maximum protection and support. The FOL design provides a stronger and more secure seal than other types of corrugated boxes, making it ideal for shipping and storage of heavy or fragile items. Benefits of Full Overlap (FOL) Corrugated Boxes: Durability and Strength FOL corrugated boxes are known for their superior strength and durability, making them ideal for shipping and storing heavy and fragile items. The complete overlap of the flaps ensures that the box can withstand rough handling during transit without compromising the contents. Protection The complete overlap of the flaps provides an extra layer of protection to the contents inside the box, reducing the risk of damage during transit. The FOL design also prevents dust and dirt from entering the box, keeping the contents clean and protected. Customizable Full overlap corrugated boxes can be customized to fit the specific needs of the contents being shipped. The size and shape of the box can be tailored to fit the contents, and additional cushioning or inserts can be added to provide extra protection. Cost-Effective Despite their strength and durability, FOL corrugated boxes are cost-effective and affordable. They are also recyclable, making them an environmentally friendly choice for packaging. Security These corrugated boxes can be sealed tightly and securely with tape, ensuring that the contents remain inside the box during transit. The secure seal also helps prevent tampering and theft. Branding FOL boxes can be customized with a company logo or branding, providing an opportunity for businesses to promote their brand while also protecting their products. Sustainability Full overlap boxes are made from renewable materials and are recyclable, making them a sustainable packaging choice for businesses. Compliance Corrugated boxes can be designed to comply with various shipping regulations, ensuring that the contents arrive at their destination safely and securely. Full Overlap Box Customization FOL corrugated boxes can be customized to meet specific business needs. Customization options include: Size and shape The size and shape of the box can be tailored to fit the contents being shipped. Custom sizes and shapes can be created to ensure a perfect fit for the products. Printing FOL boxes can be printed with company logos, branding, and product information. This can enhance the customer experience and promote brand awareness. Inserts and Cushioning Additional inserts and cushioning can be added to FOL boxes to provide extra protection for fragile or delicate items. Closure Options FOL boxes can be customized with different closure options, including plastic or paper tape, Velcro, or staples. When to Use Full Overlap (FOL) Corrugated Boxes: FOL corrugated boxes are ideal for shipping and storing heavy or fragile items that require extra protection. They are commonly used in industries such as manufacturing, automotive, and aerospace, where heavy and delicate components are shipped. FOL boxes are also commonly used for packaging equipment, machinery, and electronic devices. In addition, FOL boxes are ideal for shipping and storing items that require long-term storage, as they provide excellent protection against dust, dirt, and moisture. FOL boxes can be used for a variety of products, including: Industrial Full overlap boxes are often used to ship and store large and heavy industrial equipment, such as generators, compressors, and pumps. The boxes can be customized to fit the specific dimensions of the equipment and can be reinforced with additional cushioning or inserts for added protection. Automotive Auto parts such as engines, transmissions, and axles are commonly shipped with full overlap boxes. The boxes can be customized to fit the specific dimensions of the parts and can be reinforced with additional cushioning or inserts for added protection. Electronics These boxes are ideal for shipping and storing electronic devices, such as computers, printers, and televisions. The boxes provide excellent protection against dust, dirt, and moisture, which can damage electronic components. FOL boxes can be customized with additional cushioning or inserts to provide extra protection for delicate electronic components. Medical FOL boxes are commonly used to transport medical supplies, such as surgical instruments, laboratory equipment, and diagnostic kits. The boxes can be customized to fit the specific needs of the contents and can be reinforced with additional cushioning or inserts for added protection. Food and Beverage Food and beverage products, such as canned goods and bottles are often packaged inside this type of box as it provides excellent protection against damage during transit and can be customized to fit the specific dimensions of the products. Retail These boxes can be used to package retail products, such as clothing, shoes, and accessories. The boxes can be customized with branding and logos to promote the brand and enhance the customer experience. E-commerce FOL boxes are commonly used for e-commerce shipments, as they provide a secure and durable packaging solution for products being shipped directly to consumers. Summary: Full Overlap Boxes Explained In summary, Full Overlap (FOL) corrugated boxes are an excellent choice for businesses that require a strong, durable, and protective packaging solution for their products. FOL boxes provide superior protection to heavy or fragile items during transit, and they can be customized to fit the specific needs of the contents being shipped. Customization options include size and shape, printing, inserts and cushioning, and closure options. Whether shipping industrial equipment, automotive parts, electronics, medical supplies, food and beverage

Point-of-purchase (POP) displays must catch a shopper’s eye while also moving efficiently through the supply chain. Striking the right balance between visual impact and logistics ensures displays drive sales without creating costly inefficiencies. A design that leans too far toward graphics may ship poorly, while one built only for logistics risks blending into the background. The Role of Visual Impact Graphics and structure are central to a display’s retail performance. Visual impact drives traffic and communicates the brand message at a glance. Bold colors and large product imagery attract attention. Clean layouts improve readability in busy aisles. Seasonal themes and promotions build urgency. Without strong branding, even the most efficient display may fail to engage shoppers. Logistics Demands in POP Displays Retailers expect displays that not only sell but also ship and set up efficiently. Logistics considerations include: Cube efficiency: Displays should maximize pallet and trailer space. Durability: Strength to withstand transit and handling. Ease of assembly: Retail staff need quick setup without extra labor. Compliance: Dimensions must meet retailer guidelines for footprint and safety. Strategies to Balance Both Sides Collaborative design: Structural and graphics teams work together from the start. Prototype testing: Confirm visual alignment and shipping durability before production. Material selection: Choose corrugated grades that allow high-quality print and strength. Right-size graphics: Design branding that adapts to fold lines and pallet constraints. Examples of Balanced POP Designs Club store pallet displays: Large branding surfaces combined with pallet-ready engineering. Seasonal promotions: Bold graphics with lightweight, compact shipping formats. Cross-merchandising units: Multi-SKU designs that showcase brands while stacking efficiently. POP Display Solutions with Brown Packaging Brown Packaging creates POP displays that deliver both retail impact and supply chain efficiency. Our designs maximize brand presence while meeting freight, compliance, and setup demands. Contact us to explore display options that balance impact with logistics. References Shop! Association. (2021). Best Practices for In-Store Marketing and POP Displays. Retrieved from https://www.shopassociation.orgSoroka, W. (2009). Fundamentals of Packaging Technology (4th ed.). Institute of Packaging Professionals.ASTM International. (2022). ASTM D685: Standard Practice for Conditioning Paper and Paper Products for Testing. (714)300-0650 request@brownpackaging.com Most Recent Posts: Categories: Corrugated Ecommerce ESD Design Display Flexible Packaging Foam Folding Carton Packaging Plastic Packaging Pouch Printing Protection Retail Rigid Box Thermoform Sustainability Subscribe To Our Newsletter By submitting your information, you agree to our terms and conditions and privacy policy. POP Display Facebook Twitter LinkedIn Pinterest Relevant Posts