Strategies to Protect Packaging against Oxygen and Air Exposure
Oxygen and air exposure can adversely affect the quality, shelf life, and safety of your products. To ensure the integrity of your products and packaging, it’s essential to implement effective measures to protect against oxygen and air infiltration. In this blog, we will explore various strategies and best practices to help you safeguard your packaging against these environmental factors effectively.
Understanding the Threat
Before we delve into protective measures, it’s crucial to understand the potential risks associated with oxygen and air exposure:
- Oxidation: Exposure to oxygen can lead to oxidation, which can cause changes in color, flavor, and texture of food products, as well as the degradation of certain chemicals and pharmaceuticals.
- Spoilage: Oxygen can promote the growth of spoilage organisms and pathogens in perishable products, leading to product spoilage and safety concerns.
- Product Degradation: In some cases, oxygen exposure can trigger chemical reactions in products, causing them to deteriorate or lose efficacy.
Protective Measures
To safeguard your packaging against oxygen and air exposure, consider implementing the following protective measures:
Oxygen Barrier Packaging Materials:
Choose packaging materials with oxygen barrier properties. These materials prevent oxygen from permeating the package and coming into contact with the product. Common oxygen barrier materials include metallized films, aluminum foil, and certain plastics.
Vacuum-Sealed Packaging:
Utilize vacuum-sealing methods to remove air from the package before sealing it. Vacuum-sealed packaging creates an airtight environment that minimizes oxygen exposure.
Nitrogen Flushing:
Implement nitrogen flushing or gas flushing during the packaging process. This involves replacing the air inside the package with nitrogen or an inert gas to displace oxygen.
Modified Atmosphere Packaging (MAP):
Consider modified atmosphere packaging, where the atmosphere inside the package is modified to contain lower oxygen levels. This is common in the packaging of fresh produce and meats.
Seal Integrity:
Ensure that packaging seals are strong and airtight. Regular quality control checks should verify that no gaps or defects exist in the sealing process, preventing oxygen infiltration.
Desiccants and Oxygen Absorbers:
Include desiccants or oxygen absorbers inside the packaging. Desiccants remove moisture, which can contribute to oxidation, while oxygen absorbers remove oxygen, extending shelf life.
Quality Control Checks:
Conduct quality control checks to verify the effectiveness of oxygen protection measures. Use oxygen permeability testing to assess packaging materials.
Barrier Films and Coatings:
Apply oxygen barrier films or coatings to packaging materials. These films and coatings create an additional layer of protection against oxygen infiltration.
Regulatory Compliance:
Adhere to industry-specific and regulatory standards for products that require protection against oxygen exposure. Compliance ensures that your products meet safety and quality requirements.
Vigilance and Continuous Improvement
Protecting your packaging against oxygen and air exposure is an ongoing effort. Continuously assess your packaging solutions and gather feedback from consumers, retailers, and quality control personnel to identify any weaknesses or areas for improvement. Stay vigilant and proactive in addressing potential risks related to oxygen and air exposure.
By implementing these strategies and maintaining a proactive approach to packaging protection, you can significantly reduce the risk of oxygen-related damage to your products, enhance their overall quality and safety, and ensure that your packaging maintains the highest standards of protection against these environmental factors.
If you are interested in protection against oxygen and air exposure for your packaging, then partner with Brown Packaging today to get started.
As budgets tighten in 2026, packaging buyers are under pressure to reduce costs without increasing damage rates. Cutting too aggressively can lead to product loss, higher return rates, and frustrated customers. The key is balancing material use, box design, and supply chain efficiency so that savings do not come at the expense of protection. Where Packaging Costs Add Up Oversized boxes: Drive dimensional weight charges. Excess materials: Overuse of void fill and inserts. Complex SKU mix: Redundant sizes increase inventory costs. Inefficient freight: Poor palletization and stacking. Cost-Saving Strategies That Maintain Protection Right-sizing: Match box size to product dimensions to cut DIM charges and material use. Optimize corrugated grades: Switch to single- or double-wall where appropriate without compromising strength. Consolidate SKUs: Streamline packaging options to reduce inventory overhead. Efficient inserts: Replace foam or excess dunnage with engineered corrugated or molded pulp. Supplier contracts: Negotiate based on annual volumes, not just peak season orders. Testing Before Implementing Changes Use ASTM and ISTA protocols to ensure changes won’t increase product damage. Test for compression, vibration, and drop resistance. Run pilot shipments before scaling across the supply chain. Balancing Sustainability and Cost Eco-friendly doesn’t have to mean expensive: Use recyclable coatings to reduce plastic films. Choose corrugated designs that require less material while maintaining stacking strength. Highlight sustainable solutions in marketing to offset cost concerns. Packaging Solutions with Brown Packaging Brown Packaging helps companies lower costs while protecting products across the supply chain. From SKU rationalization to right-sized corrugated solutions, our team ensures packaging savings don’t compromise performance. Contact us to optimize your packaging program. References Soroka, W. (2009). Fundamentals of Packaging Technology (4th ed.). Institute of Packaging Professionals.ASTM International. (2023). ASTM D4169: Standard Practice for Performance Testing of Shipping Containers and Systems.Sustainable Packaging Coalition. (2023). Packaging Efficiency and Waste Reduction Report. Retrieved from https://sustainablepackaging.org (714)300-0650 request@brownpackaging.com Most Recent Posts: Categories: Corrugated Ecommerce ESD Design Display Flexible Packaging Foam Folding Carton Packaging Plastic Packaging Pouch Printing Protection Retail Rigid Box Thermoform Sustainability Subscribe To Our Newsletter By submitting your information, you agree to our terms and conditions and privacy policy. Custom Packaging Facebook Twitter LinkedIn Pinterest Relevant Posts
Product damage is one of the most expensive risks in packaging. Beyond replacement costs, damaged goods lead to lost sales, returns, and reputational harm. In 2026, complex e-commerce, global shipping, and automation create new challenges for packaging buyers. The right materials, testing, and design strategies are critical to protecting products while controlling costs. Why Damage Prevention Matters Financial losses: Damaged products increase replacement and freight costs. Customer impact: Poor delivery experience reduces loyalty and repeat sales. Sustainability: Returns and waste drive higher carbon footprints. Compliance: Retailers often impose penalties for damaged shipments. Common Causes of Product Damage Compression: Pallet stacking weakens boxes in transit. Vibration and shock: Long-haul shipping increases risk. Moisture exposure: Humidity and rain compromise corrugated performance. Poor right-sizing: Oversized boxes allow product movement inside. Strategies to Reduce Damage in 2026 Right-size packaging: Minimize empty space and movement. Material optimization: Choose the correct corrugated grade for load demands. Protective inserts: Molded pulp or engineered corrugated reduce shock. Moisture-resistant coatings: Defend against water and humidity. Automation-friendly design: Prevent jams that damage products on high-speed lines. Testing Protocols for Damage Prevention ISTA testing: Simulates vibration, drops, and compression. ASTM standards: Validate packaging strength and durability. Pilot shipments: Real-world trials confirm lab results. Packaging Solutions with Brown Packaging Brown Packaging designs solutions that minimize damage across today’s complex supply chains. From right-sized corrugated to ISTA-tested inserts, we help buyers protect products while reducing costs. Contact us to strengthen your packaging program. References ASTM International. (2023). ASTM D4169: Standard Practice for Performance Testing of Shipping Containers and Systems.International Safe Transit Association (ISTA). (2023). ISTA Testing Procedures for Transport Packaging. Retrieved from https://ista.orgSoroka, W. (2009). Fundamentals of Packaging Technology (4th ed.). Institute of Packaging Professionals. (714)300-0650 request@brownpackaging.com Most Recent Posts: Categories: Corrugated Ecommerce ESD Design Display Flexible Packaging Foam Folding Carton Packaging Plastic Packaging Pouch Printing Protection Retail Rigid Box Thermoform Sustainability Subscribe To Our Newsletter By submitting your information, you agree to our terms and conditions and privacy policy. Custom Packaging Facebook Twitter LinkedIn Pinterest Relevant Posts
Retail packaging continues to evolve as brands balance sustainability, supply chain performance, and consumer experience. In 2026, buyers face new challenges shaped by material innovation, compliance requirements, and rising consumer expectations. Understanding these trends helps companies stay competitive while aligning packaging programs with industry standards. Sustainability Becomes Non-Negotiable Greater use of recyclable and compostable substrates. Retailers pushing suppliers toward FSC-certified materials. Minimalist designs that reduce waste without losing impact. Smarter Packaging for Supply Chains Increased adoption of right-sizing to reduce freight costs. Boxes designed for automation and faster fulfillment. Stronger corrugated grades to withstand long e-commerce journeys. Enhanced Consumer Experience Custom graphics for seasonal campaigns and limited editions. Tear strips, resealable closures, and window cutouts for convenience. Premium finishes that elevate gift packaging at retail. Growth of Hybrid Packaging Formats Combining corrugated strength with folding carton graphics. Modular designs for multi-SKU and club store environments. Packaging engineered to serve both e-commerce and in-store needs. Compliance and Testing Standards Retailers demanding ISTA and ASTM testing for packaging durability. Supply chain audits on recyclability and sustainability claims. More pressure for transparent reporting on environmental impact. Retail Packaging Solutions with Brown Packaging Brown Packaging helps brands adapt to evolving retail packaging trends. From sustainable substrates to automation-friendly designs, our solutions balance branding, durability, and compliance for 2026. Contact us to prepare your packaging program for the year ahead. References Forest Stewardship Council (FSC). (2023). FSC Packaging Certification Guidelines. Retrieved from https://fsc.orgSustainable Packaging Coalition. (2023). Packaging Trends and Consumer Insights. Retrieved from https://sustainablepackaging.orgSoroka, W. (2009). Fundamentals of Packaging Technology (4th ed.). Institute of Packaging Professionals. (714)300-0650 request@brownpackaging.com Most Recent Posts: Categories: Corrugated Ecommerce ESD Design Display Flexible Packaging Foam Folding Carton Packaging Plastic Packaging Pouch Printing Protection Retail Rigid Box Thermoform Sustainability Subscribe To Our Newsletter By submitting your information, you agree to our terms and conditions and privacy policy. Custom Packaging Facebook Twitter LinkedIn Pinterest Relevant Posts
Supplier contracts can make or break a packaging program. Without the right terms, buyers risk price volatility, missed lead times, and inconsistent product quality. In 2026, negotiating smart contracts is essential for controlling costs, securing reliable supply, and meeting compliance requirements. Why Packaging Contracts Matter Cost stability: Protects against sudden raw material price spikes. Supply security: Ensures availability during peak demand. Quality control: Aligns suppliers with testing and compliance standards. Operational efficiency: Streamlines purchasing and reduces administrative burden. Key Terms Buyers Should Negotiate Volume commitments: Secure better pricing with accurate forecasts. Price adjustment clauses: Define when and how costs can change. Lead times and delivery windows: Avoid shortages and production delays. Testing and compliance: Require ISTA, ASTM, or FSC certification where applicable. Sustainability commitments: Ensure suppliers align with environmental goals. Risks of Weak Contracts Paying inflated prices during market fluctuations. Receiving inconsistent corrugated strength or print quality. Missed shipments leading to costly expedited freight. Difficulty meeting retailer or regulatory compliance. Best Practices for Buyers in 2026 Leverage data: Use past order history to negotiate realistic volumes. Dual sourcing: Maintain backup suppliers for risk management. Annual reviews: Reassess terms to reflect changes in demand and compliance. Collaborative approach: Treat suppliers as partners, not just vendors. Packaging Solutions with Brown Packaging Brown Packaging helps buyers secure strong supplier contracts that balance cost, quality, and supply chain reliability. Our partnerships and industry expertise ensure your packaging program is protected for 2026 and beyond. Contact us to discuss supplier solutions. References Soroka, W. (2009). Fundamentals of Packaging Technology (4th ed.). Institute of Packaging Professionals.Fiber Box Association. (2024). Corrugated Packaging Market Outlook. Retrieved from https://www.fibrebox.orgSustainable Packaging Coalition. (2023). Supplier Standards for Sustainable Packaging. Retrieved from https://sustainablepackaging.org (714)300-0650 request@brownpackaging.com Most Recent Posts: Categories: Corrugated Ecommerce ESD Design Display Flexible Packaging Foam Folding Carton Packaging Plastic Packaging Pouch Printing Protection Retail Rigid Box Thermoform Sustainability Subscribe To Our Newsletter By submitting your information, you agree to our terms and conditions and privacy policy. Custom Packaging Facebook Twitter LinkedIn Pinterest Relevant Posts
Packaging compliance is no longer optional—it’s a requirement for accessing retail shelves, shipping networks, and international markets. In 2026, buyers must navigate evolving regulations around sustainability, labeling, and testing to avoid costly fines, rejected shipments, or damaged customer relationships. Why Compliance Matters in 2026 Retail requirements: Major retailers demand FSC, ISTA, and sustainability certifications. E-commerce standards: Carriers enforce dimensional weight and package testing rules. Global trade: Export packaging must comply with ISPM 15, ASTM, and ISO guidelines. Consumer trust: Transparency in packaging claims impacts purchasing decisions. Key Compliance Areas for Buyers Material sourcing: FSC-certified corrugated and board for sustainability. Labeling standards: GS1-compliant barcodes and accurate product details. Durability testing: ISTA and ASTM protocols for drop, vibration, and compression. Sustainability regulations: Requirements for recyclable or compostable materials. Chemical restrictions: Compliance with FDA, EU, or state-specific standards. Common Compliance Challenges Keeping up with frequent regulatory changes. Managing multiple certifications across suppliers. Balancing compliance with cost-efficiency. Verifying supplier claims for sustainability. Best Practices for Staying Compliant Audit suppliers annually to confirm certification validity. Run internal packaging tests before scaling. Track regulatory updates for each region you ship to. Work with experienced partners who understand industry compliance. Packaging Solutions with Brown Packaging Brown Packaging helps buyers meet 2026 compliance standards with FSC-certified materials, ISTA-tested designs, and regulatory expertise. Our team ensures your packaging meets retailer, carrier, and sustainability requirements. Contact us to keep your program compliant. References Forest Stewardship Council (FSC). (2023). FSC Certification Guidelines for Packaging. Retrieved from https://fsc.orgInternational Safe Transit Association (ISTA). (2023). ISTA Testing Procedures for Transport Packaging. Retrieved from https://ista.orgGS1. (2024). Global Standards for Packaging and Labeling. Retrieved from https://www.gs1.org (714)300-0650 request@brownpackaging.com Most Recent Posts: Categories: Corrugated Ecommerce ESD Design Display Flexible Packaging Foam Folding Carton Packaging Plastic Packaging Pouch Printing Protection Retail Rigid Box Thermoform Sustainability Subscribe To Our Newsletter By submitting your information, you agree to our terms and conditions and privacy policy. Custom Packaging Facebook Twitter LinkedIn Pinterest Relevant Posts
In 2026, sustainability is no longer just a trend—it’s a buyer expectation. Forest Stewardship Council (FSC) certification has become a key benchmark for responsible packaging, signaling that materials are sourced from responsibly managed forests. For packaging buyers, FSC certification is more than a compliance checkbox—it’s a brand value that influences purchasing decisions, retailer acceptance, and customer loyalty. What Is FSC Certification? The Forest Stewardship Council certifies that paper-based packaging materials are sourced from forests managed for environmental responsibility, social benefit, and economic viability. FSC Mix: Packaging contains a blend of FSC-certified and controlled wood. FSC Recycled: Packaging is made entirely from recycled fiber. FSC 100%: Packaging is sourced only from FSC-certified forests. Why FSC Matters to Buyers in 2026 Retail access: Many major retailers now require FSC-certified packaging. Sustainability goals: Aligns with corporate ESG and carbon reduction commitments. Consumer trust: Customers recognize the FSC label and view it as credible. Global compliance: Meets international sustainability regulations. How FSC Certification Strengthens Brand Value Differentiation: Stand out with certified sustainable packaging. Marketing advantage: FSC logos reinforce eco-friendly messaging. Risk reduction: Verified sourcing prevents greenwashing claims. Customer loyalty: Environmentally conscious buyers prefer certified products. Challenges in FSC Implementation Limited supply of certain FSC substrates. Higher costs compared to non-certified materials. Need for supplier audits and documentation. Packaging Solutions with Brown Packaging Brown Packaging partners with buyers to integrate FSC-certified materials into corrugated boxes, folding cartons, and retail packaging. Our solutions support sustainability while maintaining cost efficiency and protection. Contact us to strengthen your brand with FSC-certified packaging. References Forest Stewardship Council (FSC). (2023). FSC Certification Guidelines for Packaging. Retrieved from https://fsc.orgSustainable Packaging Coalition. (2023). Consumer Insights on Sustainable Packaging. Retrieved from https://sustainablepackaging.orgSoroka, W. (2009). Fundamentals of Packaging Technology (4th ed.). Institute of Packaging Professionals. (714)300-0650 request@brownpackaging.com Most Recent Posts: Subscribe To Our Newsletter By submitting your information, you agree to our terms and conditions and privacy policy. Sustainable Packaging Facebook Twitter LinkedIn Pinterest Relevant Posts
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Packaging foam is essential for protecting products against shocks, vibrations, and other potential damages during transportation and storage. Understanding the different types of packaging foam available can help you choose the most suitable option based on your specific needs. This guide covers a variety of foam types, including the primary options—polyurethane, polyethylene, and expanded polystyrene (EPS)—and introduces additional varieties, each with unique properties and applications. Overview of Major Foam Types Polyethylene Polyurethane Expanded Polystyrene Polyethylene Foam (PE) Polyethylene foam is a closed-cell foam known for its durability and versatility. It’s made by heating and molding polymer compounds into millions of tiny bubbles, all sealed off from each other. Benefits: Chemical and Moisture Resistance: Highly resistant to chemicals and moisture. Durability: Offers excellent vibration and compression protection. Versatility: Customizable in multiple densities and colors with additives like fire retardants and anti-static agents. Fabrication Flexibility: Easily processed and fabricated into various shapes. Disadvantages: Environmental Impact: Challenges in recycling and potential toxicity when burned. Cost: More time-consuming and costly to fabricate compared to other materials. Applications: Used in industries such as electronics, medical, and construction for end caps, box liners, and protective blocks. Polyurethane Foam Polyurethane foam is an open-cell foam that is flexible and known for its excellent cushioning properties. Benefits: Cushioning Properties: Superior for protecting delicate items. Lightweight: Reduces shipping costs. Customization: Available in multiple colors and easily laminated. Thermal Insulation: Suitable for temperature-sensitive shipments. Disadvantages: Flammability: Emits toxic gases when burned. Odor: May not be suitable for odor-sensitive applications. Durability: Shorter shelf-life than closed-cell foams. Applications: Commonly used in protective packaging for electronics, medical devices, and specialty packaging designs. Expanded Polystyrene (EPS) EPS is a lightweight, molded, closed-cell foam, often referred to by its brand name, Styrofoam. Benefits: Cost-Effectiveness: Economical for various applications. Lightweight and Strong: Provides excellent protection without significant weight. Insulation: Good thermal resistance. Moisture Resistance: Does not absorb water, ideal for humid environments. Disadvantages: Environmental Concerns: Difficult to recycle and not eco-friendly. Durability: Brittle and degrades under UV exposure. Applications: Widely used in shipping containers for food and medical supplies and protective packaging. Additional Types of Packaging Foam Ethylene-Vinyl Acetate (EVA) EVA foam is known for its rubber-like softness and flexibility, making it ideal for applications requiring a smooth and soft texture. Benefits: Shock Absorption: Excellent for sports equipment and luxury packaging. Water Resistance: Does not absorb water, enhancing its durability. Chemical Resistance: Resists oils and greases, suitable for industrial applications. Applications: Commonly used for padding in equipment, sports gear, and high-end retail packaging. Cross-Linked Polyethylene Foam This type of foam offers superior durability and is ideal for requiring fine, aesthetic finishes. Benefits: Smooth Surface: Provides a clean, professional look. High Durability: Resistant to tearing and punctures. Thermal Stability: Maintains properties over a wide temperature range. Applications: Used for medical devices, automotive interiors, and cases for delicate instruments. Cross-Linked Polyethylene Conclusion: Different Types of Packaging Foam The variety of packaging foams available offers businesses a wide range of options to protect and enhance their products. From the versatile polyethylene and cushioning polyurethane to the economical EPS and specialized foams like EVA and cross-linked polyethylene, each type provides unique benefits suited to different packaging needs. Understanding these options will help you select the best foam type for your specific product protection, branding, and sustainability goals. If you are interested in exploring custom packaging foam solutions tailored to your products, consider partnering with a specialist like Brown Packaging to navigate the selection process and optimize your packaging strategy effectively. (714)300-0650 request@brownpackaging.com Most Recent Posts: Categories: Subscribe To Our Newsletter By submitting your information, you agree to our terms and conditions and privacy policy. Custom Foam Facebook Twitter LinkedIn Pinterest Relevant Posts
We all want to protect our products during shipment, but are not quite sure on which product to use, often many of us find ourselves selecting either bubble or foam. Both are similar in purpose as they serve as a packaging protective solution, but they differ in application or in use. By understanding the difference between the two, you can better optimize your packaging efficiency and protection. What Is a Bubble Roll? Bubble Roll is a plastic sheet consisting of air bubbles that are designed to protect objects by restricting movement and absorbing damage. Bubble roll is available in a variety of sizes, thicknesses, applications, and additives. To apply a bubble roll, lay it out with the bubble side up and cover the product with wrap. When To Use Bubble Roll Fragile items: glass, dishes, lights, mirrors, TVs, artwork, figurines, and other items susceptible to damage. Sensitive electronic products: bubble roll can be made with anti=static agents used to protect electronic devices from electrostatic discharge in addition to cosmetic damage. Furniture: bulking, odd shaped, or fragile furniture such as table tops, glass doors, coffee tables and other furniture often require plenty of protection against vibration and shocks. Sentimental Items: products that are of high value emotionally to consumers are often wrapped in bubble material to ensure the utmost care when shipping products or while placing them in storage. For example, jewelry made with your loved ones’ fingerprints engraved into it. What You Should Know Before You Buy Bubble Roll A Bubble roll is not the ideal solution for every packaging application. If you are not careful, then you can limit your packaging potential and accrue more overhead than you anticipated. You should be also mindful of the thickness of the bubble rolls as they can vary in size and strength. Typically, when a product is wrapped in bubble material it becomes harder to stack that object. In addition, the air bubbles of the wrap take up a lot of free space that can be used to package more items. It can be quite costly to limit the amount of product you can send due to the drawbacks of bubble rolls. However, there are many applications where bubble rolls are needed. It is very adaptable, versatile and can be used more than once. Its lightweight design makes it easy to handle for the manufacturer and end user. If you are interested in bubble rolls, then contact Brown Packaging today to get supplied. What Is a Foam Roll? Foam rolls are made from expanded polyethylene with insulating and cushioning properties, which gives the wrap a dense, lightweight, thin and flexible design. It is manufactured into a roll that contains sheets of foam that can be cut into any size or shape. Like a bubble roll, foam can be designed with anti-static properties and other additives. When To Use Foam Roll? Kitchenware: knives, forks, glass cups, dishes and small, sensitive and fragile kitchen appliances. Consumer goods: decorative items made with glass, small mirrors, picture frames, and other items. Cosmetics and personal care products: lotions, creams, oils, makeup, and other small and fragile items. Other fragile and sensitive items: medical devices, electronics, furniture legs, glass, ceramic, and other items. What You Should Know Before You Buy Foam Roll Before you buy foam rolls you should select the right thickness for your product. This may require you to ask the packaging provider what thickness is recommended for your size product, as thickness can vary from one supplier to another. The benefit of foam rolls is that they are easier to stack and take up minimal space. However, it may be more expensive than using a bubble roll. Summary: Bubble Vs Foam Rolls Selecting between bubble and foam can be a difficult choice. They both have their uses and drawbacks. Ultimately, you want to package bulker, heavier, and extremely fragile products with bubble rolls. Foam can also be used for sensitive and fragile products, but can cost you more. You can offset these costs and be more efficient if you plan on stacking items on top or fitting a larger quantity within a shipment. However, be mindful of how you package and ship your products as they may become damaged. It may be best to seek the help of a packaging professional. If interested in bubble, foam, or cushioning packaging, then contact Brown Packaging today. (714)300-0650 request@brownpackaging.com Most Recent Posts: Categories: Corrugated Folding Carton Display Packaging Rigid Box Subscribe To Our Newsletter By submitting your information, you agree to our terms and conditions and privacy policy. Cushioning Facebook Twitter LinkedIn Pinterest Relevant Posts
Packaging plays a crucial role in safeguarding products from various hazards that can compromise their quality, safety, and integrity. From the manufacturing floor to the store shelves and throughout the supply chain, products face several risks that can damage or spoil them if not properly addressed. In this blog, we will explore 7 of the biggest hazards to packaging and how to mitigate them effectively. Physical Impact Moisture and Humidity Temperature Fluctuations Contamination Tampering and Theft UV and Light Exposure Oxygen and Air Exposure Physical Impact Impact during Handling and Transport: Products often endure a series of impacts during handling and transportation. They may be dropped, bumped, or stacked under heavy loads, which can result in physical damage. To mitigate this hazard: Choose durable packaging materials that can withstand external pressure. Use cushioning materials like bubble wrap, foam, or corrugated inserts to protect fragile items. Ensure proper stacking and handling instructions for products during transit. Moisture and Humidity Exposure to Moisture: Exposure to moisture and humidity can lead to product spoilage, mold growth, and label deterioration. Common sources of moisture include condensation, humidity, or exposure to rain. To protect against moisture: Use moisture-resistant packaging materials, such as laminated films or barrier coatings. Include desiccants or humidity control products inside the packaging. Store products in a controlled environment with proper ventilation and dehumidification. Temperature Fluctuations Temperature Extremes: Extreme temperatures, both high and low, can adversely affect product quality and shelf life. Frozen or overheated products can spoil, change texture, or lose flavor. To mitigate temperature-related hazards: Utilize insulated packaging or temperature-controlled containers when necessary. Follow recommended storage and transportation temperature guidelines. Consider phase-change materials or gel packs for temperature-sensitive items. Contamination External Contaminants: Products can be exposed to external contaminants such as dust, dirt, and chemicals, leading to contamination risks. To minimize contamination hazards: Choose packaging materials that offer a protective barrier against external contaminants. Implement good manufacturing practices (GMP) and hygiene protocols during production and packaging. Regularly clean packaging equipment and storage areas. Tampering and Theft Tampering and Theft Prevention: Tampering and theft are serious concerns, especially for food and pharmaceutical products. Tampering can lead to safety risks, while theft results in financial losses. To prevent tampering and theft: Implement tamper-evident packaging features like shrink bands, breakable seals, or tear strips. Use security labels that leave a visible mark when removed. Employ serialization and track-and-trace systems to monitor product movement. UV and Light Exposure UV and Light Damage: Exposure to ultraviolet (UV) and visible light can cause product degradation, discoloration, and loss of quality. This is particularly relevant for light-sensitive items like pharmaceuticals and certain food products. To counter UV and light exposure hazards: Use opaque or UV-resistant packaging materials. Consider tinted or amber containers for light-sensitive items. Store products away from direct sunlight or fluorescent lighting. Oxygen and Air Exposure Oxygen and Oxidation: Certain products, such as perishable foods, pharmaceuticals, and sensitive chemicals, can deteriorate when exposed to oxygen. Oxygen can lead to oxidation, spoilage, or chemical reactions. To minimize oxygen exposure: Utilize oxygen barrier packaging materials to restrict oxygen permeation. Vacuum-seal products to remove air from the package. Implement nitrogen flushing or gas flushing to displace oxygen. By addressing these major hazards to packaging, you can enhance the protection of your products throughout their journey from production to the hands of consumers. Tailoring your packaging solutions to specific product characteristics and understanding the risks involved is essential for maintaining product quality, safety, and customer satisfaction. If you are interested in safe and proper packaging, then partner with Brown Packaging today to get started. (714)300-0650 request@brownpackaging.com Most Recent Posts: Categories: Corrugated Ecommerce ESD Design Display Flexible Packaging Foam Folding Carton Packaging Plastic Packaging Pouch Printing Protection Retail Rigid Box Thermoform Sustainability Subscribe To Our Newsletter By submitting your information, you agree to our terms and conditions and privacy policy. Custom Packaging Facebook Twitter LinkedIn Pinterest Relevant Posts