We offer a variety of custom packaging products and solutions to meet all your packaging needs in one place. You’ll work directly with a dedicated project specialist to customize your package according to your specifications, including branding, features, and design.
Corrugated Boxes
Folding Cartons
POP Displays
Pouches
Foam
Additional Packaging
Our stock packaging products, from corrugated boxes to stretch film, offer a wide selection, including essentials like tape, edge protectors, labels, and more, with quick turnaround times to meet your packaging needs efficiently.
Our stock packaging products, from corrugated boxes to stretch film, offer a wide selection, including essentials like tape, edge protectors, labels, and more, with quick turnaround times to meet your packaging needs efficiently.
We build durable and efficient packaging for simple to the most complex products.
Sterilization, clean room and medical compliant packaging products and solutions.
We serve a wide variety of businesses including: pet, toy, cosmetic, electronic and more.
At Brown Packaging, we help our clients create unique packages that reflect their brand and produce results. As a result, we look to add as much value to your packaging experience and product as possible with our services.
Optimize Your Packaging with Structural Design Services
Our structural design services optimize your packaging by enhancing durability and reducing material use, which leads to cost savings and increased sustainability. By focusing on efficient design, we help improve product protection, reduce shipping costs, and minimize environmental impact. These tailored solutions also boost your brand’s shelf presence, making your packaging both functional and attractive.
Optimize Your Packaging with Structural Design Services
Our structural design services optimize your packaging by enhancing durability and reducing material use, which leads to cost savings and increased sustainability. By focusing on efficient design, we help improve product protection, reduce shipping costs, and minimize environmental impact. These tailored solutions also boost your brand’s shelf presence, making your packaging both functional and attractive.
Our sustainable packaging products are designed to minimize environmental impact while maintaining top-notch quality and durability. Choose from a variety of eco-friendly materials, inks, prints and other customizable options to meet your sustainability goals.
Full-Service Packaging
Get all your packaging needs from one supplier, guiding you from concept to completion.
Flexible Solutions
We offer packaging options to suit the needs of any brand and budget.
Expert Assistance
Work one on one with a dedicated project manager from concept to completion.
Compliant Solutions
Our packaging solutions meet both retailer requirements and government regulations.
Full-Service Packaging
Get all your packaging needs from one supplier, guiding you from concept to completion.
Flexible Solutions
We offer packaging options to suit the needs of any brand and budget.
Expert Assistance
Work one on one with a dedicated project manager from concept to completion.
Compliant Solutions
Our packaging solutions meet both retailer requirements and government regulations.
If you need any assistance with your packaging or have a question, then contact us directly at request@brownpackaging.com or (714)300-0650. Learn more about packaging by reading our blog posts on new and trending topics.
Corrugated boxes lose a significant portion of their original compression strength during prolonged storage, especially under load. Understanding the mechanics of compression creep and the environmental factors at play allows packaging engineers to design boxes that maintain structural integrity throughout their intended shelf life. Why Compression Strength Declines Material Creep: Fibers gradually deform under constant load, reducing box stiffness. Humidity Impact: Elevated RH accelerates creep, with potential strength losses of 40–60% in humid conditions. Stacking Configuration: Poor pallet patterns or uneven weight distribution compound stress points. Testing and Standards ASTM D4577: Measures compressive creep over time in shipping containers. ASTM D642: Evaluates initial compression strength, serving as a baseline before long-term storage. Design Strategies to Reduce Loss Select Higher ECT Boards: Provides a stronger starting point, delaying the drop below critical load thresholds. Moisture Control: Use desiccants, ventilation, or moisture-barrier coatings in high-humidity warehouses. Pallet Pattern Optimization: Uniform stacking prevents concentrated stress on corner posts. Application Considerations Long-term storage in non-climate-controlled facilities should factor in 30–50% compression loss for safety margins. Double-wall or reinforced designs are advised for seasonal inventory stored for extended periods. References ASTM International. (2015). ASTM D4577-15: Standard test method for compressive creep of shipping containers. ASTM International. https://www.astm.org/d4577-15.htmlASTM International. (2015). ASTM D642-15: Standard test method for determining compressive resistance of shipping containers. ASTM International. https://www.astm.org/d0642-15.html (714)300-0650 request@brownpackaging.com Most Recent Posts: Subscribe To Our Newsletter By submitting your information, you agree to our terms and conditions and privacy policy. Custom Corrugated Boxes Facebook Twitter LinkedIn Pinterest Relevant Posts
E-commerce exposes folding cartons to more handling points, longer transit times, and harsher mechanical stresses than traditional retail distribution. Designing for these conditions requires careful material selection, structural reinforcement, and testing to ensure the product arrives intact and presentable. Understanding E-Commerce Transit Hazards Small-parcel shipping subjects cartons to conditions outside typical retail supply chains: Multiple Sorting Touchpoints: Each transfer increases the risk of edge crush and panel denting. High Vibration: Long delivery routes and conveyor systems cause sustained shaking. Compression Loads: Cartons may be stacked under heavier mixed-weight items in transport. Environmental Variability: Temperature and humidity swings in delivery trucks and sorting centers. (ASTM D4169 simulates these hazards for performance testing.) Material Selection CUK (Coated Unbleached Kraft): Higher tear and puncture resistance, ideal for heavier or rigid products. High-Caliper SBS: Provides a smooth print surface while increasing crush resistance. Poly-Coated or Moisture-Barrier Boards: Essential for humid climates or cold-chain shipments. Tip: Avoid over-specifying — choose the lightest grade that meets drop, compression, and vibration requirements. Structural Reinforcements Full Seal End (FSE): Seals both ends for maximum tamper resistance and panel rigidity. Auto Bottom: Improves stacking strength while enabling faster manual packing. Reinforced Glue Flaps: Wider flaps or added tear-resistant tape in high-stress zones. Double-Panel Sides: Layering board at impact-prone edges to reduce corner crushing. Coatings and Finishes Scuff-Resistant Varnish: Maintains appearance after multiple handling points. Water-Resistant Coatings: Prevent fiber swelling from rain or condensation. Matte Finishes: Reduce visible wear compared to high gloss in transit. Testing and Validation Drop Tests: Simulate handling from waist height at multiple orientations. Vibration Testing: Identify structural weaknesses under sustained shaking (ASTM D4728). Compression Tests: Ensure cartons can withstand stacking in mixed-weight loads (TAPPI T804). Environmental Conditioning: Test under humidity and temperature extremes before market launch. Cost–Performance Balance Over-engineering increases per-unit cost and shipping weight. The most durable e-commerce cartons balance material and style to meet ISTA or ASTM testing requirements without exceeding budget targets. References ASTM International. (2016). ASTM D4169-16: Standard practice for performance testing of shipping containers and systems. ASTM International. https://doi.org/10.1520/D4169-16ASTM International. (2016). ASTM D4728-06(2016): Random vibration testing of shipping containers. ASTM International. https://doi.org/10.1520/D4728-06R16TAPPI. (2017). T 804: Compression test of fiberboard shipping containers. TAPPI Press.Soroka, W. (2014). Fundamentals of packaging technology (5th ed.). Institute of Packaging Professionals. ISBN: 978-1-930268-37-2Twede, D., & Goddard, R. (2021). Cartons, crates and corrugated board: Handbook of paper and wood packaging technology (2nd ed.). DEStech Publications. ISBN: 978-1-60595-120-5 (714)300-0650 request@brownpackaging.com Most Recent Posts: Categories: Corrugated Ecommerce ESD Design Display Flexible Packaging Foam Folding Carton Packaging Plastic Packaging Pouch Printing Protection Retail Rigid Box Thermoform Sustainability Subscribe To Our Newsletter By submitting your information, you agree to our terms and conditions and privacy policy. Folding Cartons Facebook Twitter LinkedIn Pinterest Relevant Posts
The Edge Crush Test (ECT) is a critical performance metric for corrugated boxes, directly correlating to stacking strength and load-bearing capacity. In the high-stress world of e-commerce shipping, where packages face frequent handling, multi-stop routes, and varying climates, optimizing ECT values without over-engineering is essential for cost efficiency and product protection. Why ECT Matters in E-Commerce Stacking Strength: Determines how well boxes can withstand vertical loads in warehouse racking or trailer stacking. Material Efficiency: Allows engineers to achieve performance targets with lighter weight liners or mediums, reducing costs. Regulatory Alignment: Certain carriers and industry sectors specify minimum ECT ratings for compliance. Balancing ECT and Basis Weight ECT vs. Mullen Burst: ECT measures column strength; Mullen measures resistance to puncture/tearing. E-commerce often favors ECT for stacked pallet loads. Lightweighting Strategies: Use high-performance recycled fiber blends to maintain stiffness. Incorporate higher-grade outer liners for localized reinforcement. Design Variables That Influence ECT Flute Profile: B- and C-flutes offer different stiffness profiles. B-flute generally yields higher ECT for the same board weight. Adhesive Quality: Uniform glue lines prevent micro-buckling under compression. Moisture Resistance: High humidity can reduce ECT by up to 50%; moisture-resistant coatings help maintain performance. Testing and Standards ASTM D642: Measures box compression strength. TAPPI T839: Determines edgewise compressive strength of corrugated fiberboard using the clamp method. ISTA Series: Full-scale distribution simulation, including drop, vibration, and compression under varying conditions. Optimization in Practice Case Example: Switching from 44 ECT double-wall to 32 ECT single-wall with enhanced flute medium reduced material cost by 14% without increasing damage claims in a 90-day trial. Prototyping: Lab ECT data should be validated through route-specific field testing before large-scale rollout. ReferencesASTM International. (2015). ASTM D642-15: Standard test method for determining compressive resistance of shipping containers. ASTM International. https://www.astm.org/d0642-15.htmlTechnical Association of the Pulp and Paper Industry. (2018). TAPPI T839 om-18: Edgewise compressive strength of corrugated fiberboard using the clamp method. TAPPI. https://www.tappi.org/content/store/shared/T839.htmlInternational Safe Transit Association. (2018). ISTA 6-Series transit tests. ISTA. https://ista.org/ (714)300-0650 request@brownpackaging.com Most Recent Posts: Categories: Corrugated Ecommerce ESD Design Display Flexible Packaging Foam Folding Carton Packaging Plastic Packaging Pouch Printing Protection Retail Rigid Box Thermoform Sustainability Subscribe To Our Newsletter By submitting your information, you agree to our terms and conditions and privacy policy. Custom Corrugated Boxes Facebook Twitter LinkedIn Pinterest Relevant Posts
Holiday e-commerce packaging carries two expectations: delivering a memorable unboxing experience and meeting sustainability standards. Shoppers want festive branding, but they also expect recyclability and minimal waste. For packaging buyers, the challenge is balancing strong seasonal graphics with eco-friendly materials and efficient design. The Role of Holiday Branding Seasonal packaging builds excitement and reinforces brand identity during peak shopping months. Effective branding: Creates a memorable unboxing experience. Highlights promotions and limited-edition items. Differentiates products in crowded holiday markets. However, excessive inks, foils, or laminates can reduce recyclability and increase cost. Sustainability Pressures in Holiday Packaging Consumers are more conscious of packaging waste during gift season. Eco performance matters as much as branding. Recyclable substrates: Paper-based mailers and corrugated boxes. Minimal coatings: Avoid plastic laminates where possible. Right-sizing: Reduces excess material and freight emissions. Sustainable inks: Soy-based and water-based options improve recyclability. Strategies to Balance Branding and Eco Goals Digital printing: Enables festive graphics without large material runs. Substrate selection: Choose corrugated or folding carton grades certified by FSC. Graphic restraint: Use bold but simple designs that remain recyclable. Prototyping: Test both visual appeal and recyclability before full rollout. Examples of Holiday Eco-Branding Success Subscription boxes: Festive, branded cartons printed with water-based inks. Retail e-commerce: Right-sized corrugated with seasonal inserts. Gift packaging: Folding cartons that combine holiday graphics with recyclable board. Holiday Packaging Solutions with Brown Packaging Brown Packaging helps brands balance festive branding with sustainable packaging solutions. From recyclable corrugated boxes to eco-friendly coatings and inks, we ensure your holiday packaging performs both visually and environmentally. Contact us to align branding and sustainability goals. References Forest Stewardship Council (FSC). (2023). FSC Packaging Certification Guidelines. Retrieved from https://fsc.orgSoroka, W. (2009). Fundamentals of Packaging Technology (4th ed.). Institute of Packaging Professionals.Sustainable Packaging Coalition. (2022). Design for Recyclability Guidelines. Retrieved from https://sustainablepackaging.org (714)300-0650 request@brownpackaging.com Most Recent Posts: Categories: Corrugated Ecommerce ESD Design Display Flexible Packaging Foam Folding Carton Packaging Plastic Packaging Pouch Printing Protection Retail Rigid Box Thermoform Sustainability Subscribe To Our Newsletter By submitting your information, you agree to our terms and conditions and privacy policy. Ecommerce Packaging Facebook Twitter LinkedIn Pinterest Relevant Posts
Holiday e-commerce volumes can overwhelm manual packing operations. Automation offers a scalable way to meet peak demand while maintaining accuracy, speed, and consistency. For packaging buyers, integrating automation into holiday programs reduces labor costs and ensures products ship on time with packaging that meets both performance and branding requirements. Why Automation Matters in Peak Season High order volumes: Hundreds or thousands of parcels processed daily. Labor shortages: Seasonal staff are costly and less efficient. Fulfillment speed: Delays risk missed delivery windows. Consistency: Automated systems reduce human error in packaging assembly. Types of Packaging Automation Automated box erectors: Assemble corrugated boxes quickly and consistently. Right-sizing systems: Create custom-sized boxes on demand. Automated sealing: Tape or glue systems increase closure speed. Labeling systems: Apply shipping labels with accuracy at scale. Pick-and-place robotics: Load products and inserts efficiently. Benefits of Automated Packaging for Holidays Scalability: Easily expand throughput for peak periods. Cost savings: Reduce labor costs over time. Sustainability: Right-sized automation reduces materials and freight impact. Customer satisfaction: Faster, more accurate deliveries. Challenges of Holiday Packaging Automation Upfront investment: Equipment costs may be high for smaller operations. Flexibility: Some systems handle limited box formats. Integration time: Requires planning before peak season. Holiday Automation Success Examples Subscription boxes: Automated kitting lines improve speed and accuracy. Large-scale e-commerce brands: Right-sizing systems minimize void fill. Retail fulfillment centers: Robotic pick-and-pack reduces bottlenecks. Holiday Packaging Solutions with Brown Packaging Brown Packaging helps brands integrate automation into holiday e-commerce programs. From right-sizing machines to full-line automation, our solutions increase speed, reduce costs, and improve accuracy during peak demand. Contact us to scale your holiday packaging operations. References Packaging Machinery Manufacturers Institute (PMMI). (2023). Trends in Packaging Automation. Retrieved from https://www.pmmi.orgSoroka, W. (2009). Fundamentals of Packaging Technology (4th ed.). Institute of Packaging Professionals.UPS. (2023). Holiday Fulfillment and Automation Strategies. Retrieved from https://www.ups.com (714)300-0650 request@brownpackaging.com Most Recent Posts: Categories: Corrugated Ecommerce ESD Design Display Flexible Packaging Foam Folding Carton Packaging Plastic Packaging Pouch Printing Protection Retail Rigid Box Thermoform Sustainability Subscribe To Our Newsletter By submitting your information, you agree to our terms and conditions and privacy policy. Ecommerce Packaging Facebook Twitter LinkedIn Pinterest Relevant Posts