How to Reduce the Risk of Glass Breaking During Transit
Shipping glass products can be challenging due to their fragile nature. Whether you’re shipping glass jars, bottles, or other delicate items, the packaging you choose plays a critical role in ensuring their safe arrival. This guide provides practical strategies and materials to protect glass during transit, reducing the risk of damage.
Tips for Protecting Glass During Transit
Minimize Empty Space
Empty space inside the package allows glass items to move around, increasing the likelihood of breakage.
• Choose packaging that closely fits your product dimensions.
• Fill any gaps with cushioning materials like foam, packing peanuts, or bubble wrap.
Pro Tip: Use dividers or molded inserts to keep multiple items secure and separate.
Use Durable Boxes
Your choice of shipping box can make or break your packaging strategy—literally.
• Sturdy cardboard or corrugated boxes provide better protection than thin or flimsy options.
• Consider weather-resistant materials to protect against moisture during transit.
Pro Tip: Double-boxing adds an extra layer of protection for particularly fragile or valuable glass items.
Invest in Custom Packaging
Custom packaging solutions are tailored to your product’s specific needs.
• Custom-fitted boxes, foam or molded pulp inserts keep items secure and reduce movement.
• These options often incorporate materials designed to absorb shock and protect against impacts.
Pro Tip: Custom packaging may have a higher upfront cost but often saves money by reducing breakage and returns.
Test Your Packaging Before Shipping
Simulate real-world shipping conditions to identify potential weaknesses in your packaging.
• Drop tests and vibration tests can help ensure your materials hold up under stress.
• Make adjustments to address any vulnerabilities.
Pro Tip: Testing your packaging can also help you optimize material usage, balancing protection with cost efficiency.
Best Materials for Shipping Glass
Bubble Wrap
Lightweight and versatile, bubble wrap provides excellent cushioning.
• Use it to wrap individual items tightly and secure with tape.
• Place additional layers around the product if needed.
Cons: Not eco-friendly and can be time-consuming to apply.
Molded Pulp Inserts
Custom-shaped from recycled materials, molded pulp provides a snug fit for glass items.
• Protects against movement and shock.
• Biodegradable and easy to recycle.
Cons: Higher cost and requires a steady supply of recycled materials.
Corrugated, Chipboard, Foam Inserts & Partitions
These inserts help stabilize and protect individual items during transit.
• Corrugated inserts offer strong structural support and can be customized to fit product shapes.
• Chipboard inserts provide a thinner, eco-friendly option ideal for lighter products or presentation.
• Foam inserts absorb shock and protect fragile items with precision cutouts.
• Partitions keep multiple items separated to prevent internal impact.
Cons: May require custom tooling or design, but provide significant value in protection and product organization.
Wrapping Paper
An affordable and eco-friendly option for additional cushioning.
• Use in combination with other materials to fill gaps or wrap items.
Cons: Thin and unable to absorb significant shock on its own.
Packing Peanuts
Lightweight and shock-absorbent, packing peanuts fill empty spaces effectively.
• Ensure items are tightly surrounded to prevent shifting.
Cons: Less environmentally friendly and can be messy to handle.
How to Pack Glass Jars for Shipping
Wrap Each Jar Securely: Use bubble wrap, molded pulp, or other protective materials.
Insert Dividers: Keep jars separate to avoid collisions.
Seal Liquids: Place liquid-filled jars in leak-proof bags before wrapping.
Fill Empty Spaces: Use packing peanuts or crumpled paper to stabilize items.
Reinforce the Box: Use sturdy tape to seal the box and reinforce the seams.
Final Packing Steps
Layer the Base: Place at least 3 inches of cushioning material at the bottom of the box.
Position the Items: Place glass products in the center, away from edges.
Top Layer: Add another layer of cushioning to protect the top.
Seal and Label: Secure the box with packing tape and add “Fragile” labels to inform handlers.
Why Proper Packaging Matters
Shipping fragile items like glass is a challenge, but investing in the right packaging materials and techniques can significantly reduce breakage. Properly protected items not only ensure customer satisfaction but also save you money on replacements and returns.
Need expert advice on packaging solutions?
Contact us today to explore custom options for your shipping needs!
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When you ship items, you run the risk of damaging them during transit. Even with careful handling, packages can bump into each other and sustain damage. That’s why it’s crucial to take measures to protect your packages during shipping. One of the easiest and most effective ways to do this is by using corrugated edge protectors. Corrugated edge protectors add an extra layer of protection to the edges and corners of your packages, preventing them from getting damaged during shipping. In addition to using edge protectors, you can also choose to use stretch film to further secure your package and prevent damage. While stretch film is optional, it can be especially useful for packages with irregular shapes or multiple items. 7 Steps to Using Corrugated Edge Protectors In this guide, we’ll take you through the steps of using corrugated edge protectors, with the option of using stretch film, to protect your packages during shipping. Step 1: Determine the size of the edge protectors you need The first step in using corrugated edge protectors is to measure the item you’re shipping. Determine the length, width, and thickness of the packaging material you’ll be using. You’ll need to choose edge protectors that are slightly larger than the item to ensure adequate protection. Additionally, consider the weight and fragility of the item. Heavier items may require thicker edge protectors, while fragile items may need extra padding or cushioning. Step 2: Choose the right type of edge protector There are several types of edge protectors to choose from, including L-shaped, U-shaped, and C-shaped protectors. L-shaped protectors are best for protecting corners, while U-shaped protectors are designed to wrap around the edge of an item. C-shaped protectors are ideal for cylindrical items like pipes or tubes. You’ll also need to choose the right material for the edge protectors. Cardboard, plastic, and foam are common options. Each material has its own strengths and weaknesses, so choose the one that best suits your needs. Step 3: Cut the edge protectors to size Use a utility knife or box cutter to cut the edge protectors to the appropriate size. Cut them long enough to cover the entire edge or corner of the item, and wide enough to provide adequate protection. For L-shaped protectors, cut the corner at a 45-degree angle to ensure a snug fit. U-shaped protectors should be cut at a 90-degree angle. Step 4: Secure the edge protectors to the item Use tape or adhesive to secure the edge protectors to the cardboard or other packaging material. Apply the tape or adhesive to both the edge protector and the packaging material to ensure a secure hold. Make sure the edge protectors are properly aligned to provide adequate protection. Step 5: Add additional protection if needed For fragile items or those with irregular shapes, consider adding additional protection. Bubble wrap, packing peanuts, or other protective materials can help cushion the item and prevent damage during shipping. If you choose to use stretch film, wrap it tightly around the package, ensuring that it’s snug but not so tight that it damages the package or its contents. Choose the appropriate type of stretch film for your specific needs, as different types have varying levels of strength and stretchability. Step 6: Label and ship the package Label your package with any necessary shipping information, such as the destination address and tracking number. Add a “Fragile” or “Handle with Care” label if necessary. Use a permanent marker or label maker to create clear, legible labels and place them in a visible location on the package. Step 7: Monitor the shipment Keep track of the shipment by utilizing the tracking information provided by the carrier. Regularly check the status and location of your package to ensure its progressing smoothly towards its destination. If you encounter any delays or issues during the shipment, promptly contact the carrier to address the problem. In cases of damaged or lost items, you may need to file a claim with the carrier to seek compensation or resolution. Summary: Edge Protectors By following these steps, you can effectively protect your packages during shipping using corrugated edge protectors and optional stretch film. Start by measuring your item and selecting the appropriate size and type of edge protectors. Cut them to size and securely attach them to your package. If necessary, add extra protection such as bubble wrap. Optionally, wrap the package with stretch film for added security, particularly for irregularly shaped or multiple-item packages. Properly label the package and monitor the shipment using tracking information. Remember, taking the time to properly protect your packages will help minimize the risk of damage during shipping. Whether you’re sending fragile items or packages with irregular shapes, using corrugated edge protectors and optional stretch film will provide an extra layer of protection and peace of mind. Happy shipping! If you are interested in edge protectors or corner boards, then partner with Brown Packaging today to get started. (714)300-0650 request@brownpackaging.com Most Recent Posts: Categories: Corrugated Ecommerce ESD Design Display Flexible Packaging Foam Folding Carton Packaging Plastic Packaging Pouch Printing Protection Retail Rigid Box Thermoform Sustainability Subscribe To Our Newsletter By submitting your information, you agree to our terms and conditions and privacy policy. Custom Edge Protectors Facebook Twitter LinkedIn Pinterest Relevant Posts
Shipping products safely and securely is a top priority for any business. During transit, packages are susceptible to various risks, including jostling, drops, and other forms of rough handling. As a business, minimizing product damage during shipping not only cuts down on replacement costs but also contributes to overall customer satisfaction. One solution to improve product protection during transit is the use of edge protectors. Below, we will delve into the role of edge protectors, how they boost product protection during shipping, and how you can effectively incorporate them into your packaging strategy. Understanding the Role of Edge Protectors Edge protectors, also known as corner protectors or angle boards, are simple yet effective tools that are designed to safeguard the corners and edges of products during transportation and storage. These protectors, often made from sturdy materials like plastic, metal, or compressed recycled paper, can provide a significant improvement in package resilience. Edge protectors are usually shaped in L, U, or O forms, with the main purpose of buffering vulnerable points on packages. This is particularly important for goods that have sharp or fragile edges, or for heavy items that can cause strain on packaging materials. The Impact of Edge Protectors on Product Protection The utility of edge protectors extends far beyond just protecting the corners of your products. Let’s explore how they boost product protection during transit. Minimizing Physical Damage Edge protectors act as a buffer, absorbing the impacts of sudden shocks or vibrations during transport. They significantly reduce the likelihood of chipping, cracking, or other forms of damage to the corners and edges of the items, which are usually the most vulnerable parts. Improving Structural Integrity Heavy products can put a lot of pressure on packaging materials, which can lead to deformation or tearing. Edge protectors help distribute this weight more evenly, enhancing the package’s structural integrity and resilience to external pressure. Maximizing Load Stability When stacking packages for transport, edge protectors enhance load stability, reducing the risk of packages toppling over. They can also help secure the load when stretch film or strapping is applied. Choosing the Right Edge Protector for Your Needs The variety of edge protectors available on the market allows businesses to choose the most suitable type based on their specific needs. Material Considerations The choice of material depends on the weight and fragility of your products, as well as the expected handling conditions during transit. Plastic edge protectors offer a higher level of protection and are water-resistant, making them suitable for heavy items and harsh conditions. On the other hand, paperboard edge protectors are environmentally friendly and cost-effective, ideal for light to medium weight items. Size and Shape The size and shape of the edge protector should correspond with the dimensions of your products. You’ll need to consider the thickness, width, and length of the edge protector to ensure it provides the necessary coverage and support. Incorporating Edge Protectors into Your Packaging Strategy Implementing edge protectors is a straightforward process that can greatly improve the safety of your products in transit. Identify Vulnerable Products: Begin by identifying products in your range that have sharp or fragile edges or that are heavy enough to put strain on packaging materials. These are the items that would benefit most from edge protectors. Choose Appropriate Edge Protectors: Based on the nature of your products and your shipping conditions, choose the appropriate type, size, and material of edge protectors. Train Your Packaging Team: Ensure your team understands the importance of edge protectors and knows how to apply them properly. Correct placement is crucial for maximizing the effectiveness of these tools. Quality Assurance Checks: Regularly inspect packages to ensure that the edge protectors are doing their job and that there isn’t any unnoticed damage. By incorporating edge protectors into your packaging strategy, you can significantly improve the safety of your products during transit. This, in turn, can reduce costs associated with damaged goods, enhance customer satisfaction, and uphold your brand’s reputation for quality and reliability. If you are interested in edge protectors, then partner with Brown Packaging today to get started. (714)300-0650 request@brownpackaging.com Most Recent Posts: Categories: Corrugated Ecommerce ESD Design Display Flexible Packaging Foam Folding Carton Packaging Plastic Packaging Pouch Printing Protection Retail Rigid Box Thermoform Sustainability Subscribe To Our Newsletter By submitting your information, you agree to our terms and conditions and privacy policy. Edge Protectors Facebook Twitter LinkedIn Pinterest Relevant Posts
With the rise in accidental medication ingestions by children each year, it has become increasingly important to implement child-resistant packaging. Among various packaging solutions, child-resistant blister packs stand out for their potential in enhancing consumer safety. This blog will delve deep into understanding the role of child-resistant blister packs in consumer safety. What are Child-Resistant Blister Packs? Child-resistant blister packs are special types of packaging designed to reduce the risk of children ingesting hazardous substances. These are often used for prescription drugs, over-the-counter medications, and even some types of household chemicals. A perfect example of a child-resistant blister pack is known as a trap pack. A “trap pack” is a specialized packaging designed to thwart unauthorized access, particularly by children, and includes a built-in mechanism or technology to alert caregivers or parents when tampering occurs. These innovative packages enhance child safety by combining physical barriers with real-time alert systems to prevent access to potentially hazardous contents. These packs are specifically designed to be difficult for children to open, usually requiring a level of dexterity or understanding beyond their capabilities. However, they are also designed to allow adults to open them without too much difficulty. Why Child-Resistant Packaging is Important? Over the years, accidental poisoning from medication has been a significant concern. Children are naturally curious and love to explore their environment by tasting, touching, and sniffing unfamiliar objects. If they gain access to potentially harmful substances, such as certain medications or household chemicals, the results can be dangerous or even fatal. According to the American Association of Poison Control Centers, over 50% of the over two million poisoning incidents each year in the United States happen to children under the age of six. This underscores the need for effective child-resistant packaging. Design and Features of Child-Resistant Blister Packs Most child-resistant blister packs feature one or more barriers to entry. These could be hard-to-pierce foils, push-through tabs, or complex series of steps that need to be completed before the medication can be accessed. These features have to strike a delicate balance: being complex enough to deter children, but not so complex that they prevent adults, especially the elderly, from accessing their medication. The Effectiveness of Child-Resistant Blister Packs The introduction of child-resistant packaging has been associated with a significant decline in child poisonings. The US Consumer Product Safety Commission estimates that child-resistant packaging prevents the poisoning of 50,000 children each year in the US alone. Despite this, child-resistant packaging is not child-proof. In other words, given enough time and determination, a child may eventually be able to access the contents of the package. Therefore, while these blister packs add an extra level of safety, they should not be viewed as a replacement for responsible storage of medication and other dangerous substances out of children’s reach. Child-Resistant Blister Packs and Elderly Consumers While child-resistant blister packs are designed to protect children, there’s a group of consumers who sometimes struggle with them: the elderly. Due to potential issues like decreased hand strength and dexterity, or cognitive decline, some seniors find these packs difficult to open. Recognizing this problem, the industry has started to implement dual-functional packaging. These packages maintain their child-resistant properties when closed in one way, but become easy-to-open when closed in another way, catering to the needs of elderly or disabled consumers. The Future of Child-Resistant Packaging The packaging industry continues to innovate in response to the needs of consumers. Emerging technology, like biometrics, may play a role in future child-resistant packaging designs. For example, packaging that only opens with the touch of an adult hand could offer an effective and user-friendly solution. Additionally, there’s ongoing research and development in the area of “trap packs,” which are designed to not only deter children from opening them but also to alert caregivers or parents when tampering is attempted. Summary: Blister Packs and Child Safety Child-resistant blister packs play a crucial role in consumer safety. By making it harder for children to access potentially harmful substances, they significantly reduce the risk of accidental poisoning. However, it’s crucial to remember that these packs are an additional safeguard and not a replacement for careful storage and supervision. As technology advances, we can look forward to even more effective child-resistant packaging solutions. If you are interested in blister packs, then partner with Brown Packaging today to get started. (714)300-0650 request@brownpackaging.com Most Recent Posts: Categories: Corrugated Ecommerce ESD Design Display Flexible Packaging Foam Folding Carton Packaging Plastic Packaging Pouch Printing Protection Retail Rigid Box Thermoform Sustainability Subscribe To Our Newsletter By submitting your information, you agree to our terms and conditions and privacy policy. Blister Packaging Facebook Twitter LinkedIn Pinterest Relevant Posts