Comparing Plastic Bins vs. Corrugated Bin Boxes
Storage is an essential aspect of our daily lives, be it for personal use or in the professional sector. The need for effective and efficient storage has led to the development of various storage solutions. In this blog, we will delve deep into a comparison between corrugated bin boxes and one of the most popular storage alternatives – plastic bins. Our primary focus will be on durability and lifespan.
What are Corrugated Bin Boxes?
Corrugated bin boxes are made from corrugated cardboard. They are commonly used in warehouses, offices, and retail settings for sorting and storing small items. The design is simple: a rectangular open-top box that can be easily labeled and stacked. The primary material – corrugated cardboard – comprises fluted or arched layers sandwiched between two linerboards, which provides strength and rigidity.
What are Plastic Bins?
Plastic bins are storage containers made of different types of plastic materials. They come in a myriad of sizes, colors, and designs, ranging from small organizational bins to large tote containers. Their use spans from households to industrial settings, with special designs like stackable or lidded options available based on needs.
Durability: Plastic Bins vs. Corrugated Bin Boxes
Plastic Bins
- Strength: Plastic bins are generally stronger and more resilient than corrugated bin boxes. They can handle rougher treatment, such as being tossed around or holding heavier items.
- Weather Resistance: Plastic bins offer better protection against moisture, humidity, and other environmental factors. They can be used in settings where corrugated bin boxes might deteriorate quickly, such as damp basements or outdoor storage.
- Wear and Tear: Plastic is resistant to tearing, denting, and breaking, making plastic bins more durable in environments with frequent handling or movement.
Corrugated Bin Boxes
- Strength: While corrugated bin boxes provide reasonable strength due to their fluted structure, they are not as robust as plastic bins. They are best suited for lighter items and gentler handling.
- Weather Resistance: Corrugated boxes are susceptible to moisture and can degrade if exposed to water or high humidity for extended periods.
- Wear and Tear: Over time, corrugated boxes may start to wear out, especially at the edges or corners. They are also more prone to tearing if mishandled.
Lifespan: Plastic Bins vs. Corrugated Bin Boxes
Plastic Bins: The lifespan of plastic bins can range from several years to decades, depending on the quality of the plastic and the conditions in which they’re used. High-quality, heavy-duty plastic bins can last a very long time, especially if they’re not exposed to direct sunlight (which can degrade certain plastics) or extreme temperatures.
Corrugated Bin Boxes: The lifespan of a corrugated bin box is generally shorter than that of a plastic bin. Under optimal conditions, they can last several years. However, frequent use, exposure to moisture, or heavy contents can significantly shorten their life. They are often considered a more temporary or recyclable solution compared to plastic bins.
Conclusion
Both plastic bins and corrugated bin boxes offer unique advantages. The choice between the two will largely depend on your specific needs. If you require a more durable, long-lasting, and weather-resistant solution, plastic bins are the way to go. On the other hand, if you are looking for a more eco-friendly, recyclable, or temporary storage solution, corrugated bin boxes might be the better choice. Regardless of the option you select, always consider the storage environment, the items you’re storing, and the frequency of use to make the most informed decision.
If you are interested in corrugated bin boxes, then partner with Brown Packaging today to get started.
Subscription packaging continues to expand across beauty, food, lifestyle, and specialty products. Buyers must balance branding, protection, and sustainability while keeping fulfillment efficient. This checklist highlights the critical areas buyers should review in 2026 when sourcing or redesigning subscription packaging. Branding and Unboxing Experience Seasonal or rotating graphics to keep unboxing fresh. Premium finishes such as foil, embossing, or unique die-cuts. Easy-open features like tear strips for convenience. Right-Sizing and Efficiency Reduce DIM charges with packaging tailored to product sizes. Use modular designs to cover multiple SKUs with fewer box sizes. Ensure packaging works with automation to speed fulfillment. Protection and Durability Inserts that prevent product shifting during transit. ISTA-tested designs to withstand vibration and drops. Moisture-resistant coatings for temperature-sensitive items. Sustainability Requirements FSC-certified corrugated or recycled substrates. Recyclable coatings or compostable options. Clear sustainability messaging to support consumer expectations. Cost Control SKU rationalization to limit unnecessary box variations. Material selection that balances protection and price. Supplier contracts that secure pricing for seasonal peaks. Packaging Solutions with Brown Packaging Brown Packaging designs subscription packaging that combines branding, protection, and sustainability. From FSC-certified corrugated to custom inserts, our solutions help buyers create packaging that builds loyalty and controls costs in 2026. Contact us to review your subscription packaging program. References Sustainable Packaging Coalition. (2023). Subscription Packaging and Consumer Insights. Retrieved from https://sustainablepackaging.orgForest Stewardship Council (FSC). (2023). FSC Certification Guidelines for Packaging. Retrieved from https://fsc.orgInternational Safe Transit Association (ISTA). (2023). ISTA Testing Procedures for Transport Packaging. Retrieved from https://ista.org (714)300-0650 request@brownpackaging.com Most Recent Posts: Categories: Corrugated Ecommerce ESD Design Display Flexible Packaging Foam Folding Carton Packaging Plastic Packaging Pouch Printing Protection Retail Rigid Box Thermoform Sustainability Subscribe To Our Newsletter By submitting your information, you agree to our terms and conditions and privacy policy. Ecommerce Packaging Facebook Twitter LinkedIn Pinterest Relevant Posts
As budgets tighten in 2026, packaging buyers are under pressure to reduce costs without increasing damage rates. Cutting too aggressively can lead to product loss, higher return rates, and frustrated customers. The key is balancing material use, box design, and supply chain efficiency so that savings do not come at the expense of protection. Where Packaging Costs Add Up Oversized boxes: Drive dimensional weight charges. Excess materials: Overuse of void fill and inserts. Complex SKU mix: Redundant sizes increase inventory costs. Inefficient freight: Poor palletization and stacking. Cost-Saving Strategies That Maintain Protection Right-sizing: Match box size to product dimensions to cut DIM charges and material use. Optimize corrugated grades: Switch to single- or double-wall where appropriate without compromising strength. Consolidate SKUs: Streamline packaging options to reduce inventory overhead. Efficient inserts: Replace foam or excess dunnage with engineered corrugated or molded pulp. Supplier contracts: Negotiate based on annual volumes, not just peak season orders. Testing Before Implementing Changes Use ASTM and ISTA protocols to ensure changes won’t increase product damage. Test for compression, vibration, and drop resistance. Run pilot shipments before scaling across the supply chain. Balancing Sustainability and Cost Eco-friendly doesn’t have to mean expensive: Use recyclable coatings to reduce plastic films. Choose corrugated designs that require less material while maintaining stacking strength. Highlight sustainable solutions in marketing to offset cost concerns. Packaging Solutions with Brown Packaging Brown Packaging helps companies lower costs while protecting products across the supply chain. From SKU rationalization to right-sized corrugated solutions, our team ensures packaging savings don’t compromise performance. Contact us to optimize your packaging program. References Soroka, W. (2009). Fundamentals of Packaging Technology (4th ed.). Institute of Packaging Professionals.ASTM International. (2023). ASTM D4169: Standard Practice for Performance Testing of Shipping Containers and Systems.Sustainable Packaging Coalition. (2023). Packaging Efficiency and Waste Reduction Report. Retrieved from https://sustainablepackaging.org (714)300-0650 request@brownpackaging.com Most Recent Posts: Categories: Corrugated Ecommerce ESD Design Display Flexible Packaging Foam Folding Carton Packaging Plastic Packaging Pouch Printing Protection Retail Rigid Box Thermoform Sustainability Subscribe To Our Newsletter By submitting your information, you agree to our terms and conditions and privacy policy. Custom Packaging Facebook Twitter LinkedIn Pinterest Relevant Posts
Product damage is one of the most expensive risks in packaging. Beyond replacement costs, damaged goods lead to lost sales, returns, and reputational harm. In 2026, complex e-commerce, global shipping, and automation create new challenges for packaging buyers. The right materials, testing, and design strategies are critical to protecting products while controlling costs. Why Damage Prevention Matters Financial losses: Damaged products increase replacement and freight costs. Customer impact: Poor delivery experience reduces loyalty and repeat sales. Sustainability: Returns and waste drive higher carbon footprints. Compliance: Retailers often impose penalties for damaged shipments. Common Causes of Product Damage Compression: Pallet stacking weakens boxes in transit. Vibration and shock: Long-haul shipping increases risk. Moisture exposure: Humidity and rain compromise corrugated performance. Poor right-sizing: Oversized boxes allow product movement inside. Strategies to Reduce Damage in 2026 Right-size packaging: Minimize empty space and movement. Material optimization: Choose the correct corrugated grade for load demands. Protective inserts: Molded pulp or engineered corrugated reduce shock. Moisture-resistant coatings: Defend against water and humidity. Automation-friendly design: Prevent jams that damage products on high-speed lines. Testing Protocols for Damage Prevention ISTA testing: Simulates vibration, drops, and compression. ASTM standards: Validate packaging strength and durability. Pilot shipments: Real-world trials confirm lab results. Packaging Solutions with Brown Packaging Brown Packaging designs solutions that minimize damage across today’s complex supply chains. From right-sized corrugated to ISTA-tested inserts, we help buyers protect products while reducing costs. Contact us to strengthen your packaging program. References ASTM International. (2023). ASTM D4169: Standard Practice for Performance Testing of Shipping Containers and Systems.International Safe Transit Association (ISTA). (2023). ISTA Testing Procedures for Transport Packaging. Retrieved from https://ista.orgSoroka, W. (2009). Fundamentals of Packaging Technology (4th ed.). Institute of Packaging Professionals. (714)300-0650 request@brownpackaging.com Most Recent Posts: Categories: Corrugated Ecommerce ESD Design Display Flexible Packaging Foam Folding Carton Packaging Plastic Packaging Pouch Printing Protection Retail Rigid Box Thermoform Sustainability Subscribe To Our Newsletter By submitting your information, you agree to our terms and conditions and privacy policy. Custom Packaging Facebook Twitter LinkedIn Pinterest Relevant Posts
Retail packaging continues to evolve as brands balance sustainability, supply chain performance, and consumer experience. In 2026, buyers face new challenges shaped by material innovation, compliance requirements, and rising consumer expectations. Understanding these trends helps companies stay competitive while aligning packaging programs with industry standards. Sustainability Becomes Non-Negotiable Greater use of recyclable and compostable substrates. Retailers pushing suppliers toward FSC-certified materials. Minimalist designs that reduce waste without losing impact. Smarter Packaging for Supply Chains Increased adoption of right-sizing to reduce freight costs. Boxes designed for automation and faster fulfillment. Stronger corrugated grades to withstand long e-commerce journeys. Enhanced Consumer Experience Custom graphics for seasonal campaigns and limited editions. Tear strips, resealable closures, and window cutouts for convenience. Premium finishes that elevate gift packaging at retail. Growth of Hybrid Packaging Formats Combining corrugated strength with folding carton graphics. Modular designs for multi-SKU and club store environments. Packaging engineered to serve both e-commerce and in-store needs. Compliance and Testing Standards Retailers demanding ISTA and ASTM testing for packaging durability. Supply chain audits on recyclability and sustainability claims. More pressure for transparent reporting on environmental impact. Retail Packaging Solutions with Brown Packaging Brown Packaging helps brands adapt to evolving retail packaging trends. From sustainable substrates to automation-friendly designs, our solutions balance branding, durability, and compliance for 2026. Contact us to prepare your packaging program for the year ahead. References Forest Stewardship Council (FSC). (2023). FSC Packaging Certification Guidelines. Retrieved from https://fsc.orgSustainable Packaging Coalition. (2023). Packaging Trends and Consumer Insights. Retrieved from https://sustainablepackaging.orgSoroka, W. (2009). Fundamentals of Packaging Technology (4th ed.). Institute of Packaging Professionals. (714)300-0650 request@brownpackaging.com Most Recent Posts: Categories: Corrugated Ecommerce ESD Design Display Flexible Packaging Foam Folding Carton Packaging Plastic Packaging Pouch Printing Protection Retail Rigid Box Thermoform Sustainability Subscribe To Our Newsletter By submitting your information, you agree to our terms and conditions and privacy policy. Custom Packaging Facebook Twitter LinkedIn Pinterest Relevant Posts
Supplier contracts can make or break a packaging program. Without the right terms, buyers risk price volatility, missed lead times, and inconsistent product quality. In 2026, negotiating smart contracts is essential for controlling costs, securing reliable supply, and meeting compliance requirements. Why Packaging Contracts Matter Cost stability: Protects against sudden raw material price spikes. Supply security: Ensures availability during peak demand. Quality control: Aligns suppliers with testing and compliance standards. Operational efficiency: Streamlines purchasing and reduces administrative burden. Key Terms Buyers Should Negotiate Volume commitments: Secure better pricing with accurate forecasts. Price adjustment clauses: Define when and how costs can change. Lead times and delivery windows: Avoid shortages and production delays. Testing and compliance: Require ISTA, ASTM, or FSC certification where applicable. Sustainability commitments: Ensure suppliers align with environmental goals. Risks of Weak Contracts Paying inflated prices during market fluctuations. Receiving inconsistent corrugated strength or print quality. Missed shipments leading to costly expedited freight. Difficulty meeting retailer or regulatory compliance. Best Practices for Buyers in 2026 Leverage data: Use past order history to negotiate realistic volumes. Dual sourcing: Maintain backup suppliers for risk management. Annual reviews: Reassess terms to reflect changes in demand and compliance. Collaborative approach: Treat suppliers as partners, not just vendors. Packaging Solutions with Brown Packaging Brown Packaging helps buyers secure strong supplier contracts that balance cost, quality, and supply chain reliability. Our partnerships and industry expertise ensure your packaging program is protected for 2026 and beyond. Contact us to discuss supplier solutions. References Soroka, W. (2009). Fundamentals of Packaging Technology (4th ed.). Institute of Packaging Professionals.Fiber Box Association. (2024). Corrugated Packaging Market Outlook. Retrieved from https://www.fibrebox.orgSustainable Packaging Coalition. (2023). Supplier Standards for Sustainable Packaging. Retrieved from https://sustainablepackaging.org (714)300-0650 request@brownpackaging.com Most Recent Posts: Categories: Corrugated Ecommerce ESD Design Display Flexible Packaging Foam Folding Carton Packaging Plastic Packaging Pouch Printing Protection Retail Rigid Box Thermoform Sustainability Subscribe To Our Newsletter By submitting your information, you agree to our terms and conditions and privacy policy. Custom Packaging Facebook Twitter LinkedIn Pinterest Relevant Posts
Packaging compliance is no longer optional—it’s a requirement for accessing retail shelves, shipping networks, and international markets. In 2026, buyers must navigate evolving regulations around sustainability, labeling, and testing to avoid costly fines, rejected shipments, or damaged customer relationships. Why Compliance Matters in 2026 Retail requirements: Major retailers demand FSC, ISTA, and sustainability certifications. E-commerce standards: Carriers enforce dimensional weight and package testing rules. Global trade: Export packaging must comply with ISPM 15, ASTM, and ISO guidelines. Consumer trust: Transparency in packaging claims impacts purchasing decisions. Key Compliance Areas for Buyers Material sourcing: FSC-certified corrugated and board for sustainability. Labeling standards: GS1-compliant barcodes and accurate product details. Durability testing: ISTA and ASTM protocols for drop, vibration, and compression. Sustainability regulations: Requirements for recyclable or compostable materials. Chemical restrictions: Compliance with FDA, EU, or state-specific standards. Common Compliance Challenges Keeping up with frequent regulatory changes. Managing multiple certifications across suppliers. Balancing compliance with cost-efficiency. Verifying supplier claims for sustainability. Best Practices for Staying Compliant Audit suppliers annually to confirm certification validity. Run internal packaging tests before scaling. Track regulatory updates for each region you ship to. Work with experienced partners who understand industry compliance. Packaging Solutions with Brown Packaging Brown Packaging helps buyers meet 2026 compliance standards with FSC-certified materials, ISTA-tested designs, and regulatory expertise. Our team ensures your packaging meets retailer, carrier, and sustainability requirements. Contact us to keep your program compliant. References Forest Stewardship Council (FSC). (2023). FSC Certification Guidelines for Packaging. Retrieved from https://fsc.orgInternational Safe Transit Association (ISTA). (2023). ISTA Testing Procedures for Transport Packaging. Retrieved from https://ista.orgGS1. (2024). Global Standards for Packaging and Labeling. Retrieved from https://www.gs1.org (714)300-0650 request@brownpackaging.com Most Recent Posts: Categories: Corrugated Ecommerce ESD Design Display Flexible Packaging Foam Folding Carton Packaging Plastic Packaging Pouch Printing Protection Retail Rigid Box Thermoform Sustainability Subscribe To Our Newsletter By submitting your information, you agree to our terms and conditions and privacy policy. Custom Packaging Facebook Twitter LinkedIn Pinterest Relevant Posts
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In the current competitive retail landscape, the packaging of a product plays an increasingly significant role in customer decision-making. Brands are progressively realizing the power of packaging as a communication tool. Among the many forms of packaging available, blister packs stand out as a popular choice for several reasons. They strike a balance between product visibility, protection, and cost-effectiveness, hence the growing demand across various industries. Defining Blister Packs: A Quick Overview Blister packs, also mistaken as clamshell packaging, are pre-formed plastic packaging solutions that seal the product against a cardboard backing or another plastic component. This type of packaging is widely used for small consumer goods, pharmaceuticals, and medical devices. Their design is purposefully transparent to showcase the product within, offering potential buyers a clear view of what they’re about to purchase. Increased Product Visibility: The Window to Purchase Decision Showcasing Product Quality One of the most significant advantages of blister packs is the transparency that allows customers to view the product directly. With the rise of informed consumers, the ‘see before you buy’ concept has never been more crucial. By providing an unobstructed view, blister packs instill confidence in the product, as consumers can verify the product’s condition and quality firsthand. Highlighting Product Features Through a blister pack’s clear plastic cover, brands have the opportunity to highlight the most critical product features. This visual promotion can be a game-changer, particularly for products with unique design elements or accessories that the company wants to emphasize. Deterring Product Tampering Product visibility also plays a vital role in preventing tampering. With blister packs, any signs of interference are easily recognizable, thus providing an additional layer of assurance to customers about the product’s integrity. Superior Product Protection: Ensuring Safety and Longevity Resistance to External Factors Blister packs provide superior protection against numerous external factors such as moisture, light, and temperature changes, making them suitable for products sensitive to such conditions, like pharmaceuticals and electronics. Enhancing Product Life Blister packs are designed to be tough and durable. The rigid plastic housing protects the product from mechanical damage during transport or in-store handling, thereby extending the product’s shelf life and ensuring it reaches the consumer in its best state. Improved Tamper Evident Packaging As previously mentioned, blister packs deter tampering. However, they also serve as excellent tamper-evident packaging. If the package is opened or damaged, it is immediately noticeable, allowing both the seller and the buyer to be assured of the product’s untouched condition. Balancing Cost-effectiveness and Environmental Concerns While the benefits of product visibility and protection are undeniable, it’s essential to highlight that blister packs are also cost-effective and can be designed with environmental concerns in mind. Economical Production and Versatility The production process for blister packs is relatively economical, making them an affordable option for many businesses. The versatility of blister packaging, fitting a wide range of products, also contributes to its cost-effectiveness. Eco-friendly Options In addition to traditional blister packs, some companies are now offering eco-friendly alternatives known as “trap packs.” Trap packs are designed with sustainability in mind, using recycled materials or materials that are easier to recycle. PET (Polyethylene Terephthalate) and RPET (Recycled Polyethylene Terephthalate) are commonly used due to their high recyclability. These eco-conscious trap packs provide the same level of visibility and protection while minimizing their environmental impact. Conclusion: The All-Round Packaging Solution Blister packs have proven their value in the world of product packaging. By boosting visibility and offering superior protection, these packs are instrumental in driving purchase decisions while ensuring products reach consumers in optimal condition. As eco-friendly options like trap packs become more widely available, blister packs are positioned to remain a popular choice for packaging needs in the foreseeable future. If you are interested in blister packs, then partner with Brown Packaging today to get started. (714)300-0650 request@brownpackaging.com Most Recent Posts: Categories: Corrugated Ecommerce ESD Design Display Flexible Packaging Foam Folding Carton Packaging Plastic Packaging Pouch Printing Protection Retail Rigid Box Thermoform Sustainability Subscribe To Our Newsletter By submitting your information, you agree to our terms and conditions and privacy policy. Blister Packaging Facebook Twitter LinkedIn Pinterest Relevant Posts
Why Packaging Automation Compatibility Matters As more fulfillment centers, contract packagers, and manufacturers turn to automation, packaging that isn’t compatible with machinery becomes a costly bottleneck. From misfeeds on case erectors to jams in packing stations, poorly designed corrugated boxes slow down operations, increase error rates, and limit throughput. For high-volume brands and logistics operations, automation-compatible packaging isn’t optional—it’s a core part of the system. Common Points of Failure with Corrugated in Automation Systems Automation often fails not because the equipment is faulty, but because the packaging isn’t designed for machine handling. Common issues include: Poor dimensional tolerance: If the box flaps don’t align cleanly, case erectors and tapers will jam. Low board rigidity: Boxes made from lightweight corrugated collapse during suction or robotic pick-and-place. Inconsistent slotting and scoring: Uneven folds confuse sensors or result in skewed box geometry. Incompatible closure style: Designs like auto-lock bottoms or complex folds may not be machine-erectable. Structural Design Principles for Automation Compatibility ✔ Stick to Clean, Repeatable FormatsRSC and FOL boxes with precision scoring are ideal for case erectors and tapers. Avoid overly intricate die cuts or asymmetrical flaps unless they’re downstream of automation. ✔ Use Consistent Die-Lines and Slot DepthsMaintain tight tolerances on slot depth, flap width, and glue tabs. Variability in cutting leads to misfeeds on erectors or case packers. ✔ Right-Size the Box for ConsistencyBoxes should hold contents securely with minimal void fill. Automated packout systems are most efficient when the box requires no manual fitting or adjustment. ✔ Add Automation-Friendly FeaturesIf machine-packing is in use, design inserts or partitions that can be preloaded or nested without human intervention. Consistent entry points and fitment are key. Material Considerations ✔ Choose Higher Rigidity Board GradesBoards with better stiffness (e.g., 44 ECT or 275#) maintain shape during pick-and-place and resist deformation in automated erecting. ✔ Use Coatings Where NeededFor packaging that passes through friction belts or vacuum suction, a clay-coated or high-slip surface may improve feed reliability. ✔ Avoid WarpPoor storage conditions or low-quality material lead to box warp, which ruins automation compatibility. Store flat and dry, and use high-quality stock. Don’t Forget Print RegistrationAutomation often uses machine vision to scan barcodes or orientation markers. Digital or flexo-printed registration cues must be in consistent locations, with sharp contrast and no ink bleed. Variable data printing can also assist with lot tracking in automated pick-pack systems. Benefits of Automation-Compatible Corrugated Faster throughput with fewer jams or stoppages Lower labor costs due to minimal hand correction Better reliability in high-speed fulfillment environments Scalability when expanding SKUs or entering new distribution channels Final ThoughtsCorrugated packaging isn’t just a vessel—it’s a mechanical component in an automated system. Brands that optimize their box design, material spec, and print layout for automation reduce errors, increase efficiency, and lower cost per shipment. If you’re designing packaging for automation or reworking a manual process, Brown Packaging can help engineer corrugated solutions that perform in real-world fulfillment lines. (714)300-0650 request@brownpackaging.com Most Recent Posts: Categories: Corrugated Ecommerce ESD Design Display Flexible Packaging Foam Folding Carton Packaging Plastic Packaging Pouch Printing Protection Retail Rigid Box Thermoform Sustainability Subscribe To Our Newsletter By submitting your information, you agree to our terms and conditions and privacy policy. Custom Corrugated Boxes Facebook Twitter LinkedIn Pinterest Relevant Posts
When it comes to packaging fragile or valuable items, ensuring their safe transportation is crucial. One effective way to protect these items during shipping or storage is by using edge protectors. Edge protectors are versatile packaging materials designed to safeguard the edges of products and prevent damage caused by impact, compression, or rough handling. While standard edge protectors are readily available, customizing them to suit your specific packaging needs can provide added protection and peace of mind. In this step-by-step guide, we will walk you through the process of customizing edge protectors for your unique requirements. Step 1: Assess Your Packaging Requirements Before customizing edge protectors, it’s essential to assess your packaging requirements thoroughly. Consider the size, shape, and fragility of the items you are packaging. Identify potential vulnerabilities, such as sharp corners or delicate surfaces that require extra protection. Additionally, determine the transportation or storage conditions your packages will be subjected to. By understanding your specific needs, you can tailor your edge protectors accordingly. Step 2: Select the Appropriate Edge Protector Material Edge protectors are available in various materials, each offering distinct benefits. Common materials include cardboard, foam, plastic, and composite materials. Cardboard edge protectors are ideal for light to medium-duty applications, while foam edge protectors offer excellent cushioning and shock absorption. Plastic edge protectors are durable and water-resistant, making them suitable for heavy-duty applications. Composite edge protectors combine multiple materials for enhanced protection. Choose the material that best aligns with your requirements. Step 3: Measure and Cut Once you’ve determined the material, it’s time to measure and cut the edge protectors to the desired length. Measure the dimensions of your item’s edges and add a few extra inches for overlap. This overlap will ensure complete edge coverage and optimal protection. Use a ruler or measuring tape to achieve accurate measurements. Then, using a sharp utility knife or scissors, carefully cut the edge protectors along the measured lines, unless they are custom made to the exact size. Step 4: Shape the Edge Protectors Depending on your packaging needs, you may need to shape the edge protectors to fit specific corners or edges. For example, if your item has rounded edges, you can create a curved shape in the foam edge protectors to provide a snug fit. Use a utility knife or scissors to make precise cuts and adjustments, ensuring a tailored fit for maximum protection. Step 5: Add Reinforcements (Optional) For particularly fragile or heavy items, you may consider reinforcing the edge protectors for added strength. Reinforcements can be achieved by layering multiple edge protectors together or by attaching additional support materials, such as adhesive foam pads or corner guards. Reinforcing the edge protectors will help distribute the impact and protect your items from potential damage. Step 6: Secure the Edge Protectors After customizing the edge protectors to fit your specific packaging needs, it’s time to secure them in place. Depending on the material and design of the edge protectors, there are several options for attachment. Adhesive backing, double-sided tape, or straps can be used to secure the edge protectors to the edges or corners of your item. Ensure that the edge protectors are firmly and evenly attached, leaving no gaps or loose ends. Step 7: Test for Adequate Protection Before finalizing your customized edge protectors, perform a thorough testing process to ensure they provide adequate protection. Mimic the transportation or storage conditions your packages will undergo, subjecting them to simulated impacts or rough handling. Inspect the packaged item for any signs of vulnerability or damage. If needed, make further adjustments to the edge protectors to enhance their protective capabilities. Step 8: Regularly Evaluate and Improve Packaging needs and requirements may evolve over time, so it’s crucial to regularly evaluate and improve your customized edge protectors. Stay updated with industry advancements and new packaging technologies that can enhance protection. Solicit feedback from your shipping or warehousing team and customers to identify areas for improvement. By continuously evaluating and refining your customized edge protectors, you can ensure the highest level of protection for your valuable items. If interested in custom edge protectors, then partner with Brown Packaging today. (714)300-0650 request@brownpackaging.com Most Recent Posts: Categories: Corrugated Ecommerce ESD Design Display Flexible Packaging Foam Folding Carton Packaging Plastic Packaging Pouch Printing Protection Retail Rigid Box Thermoform Sustainability Subscribe To Our Newsletter By submitting your information, you agree to our terms and conditions and privacy policy. Edge Protectors Facebook Twitter LinkedIn Pinterest Relevant Posts