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A Buyer’s Guide to Roll Stock

A Buyer's Guide to Roll Stock: Choosing the Right Material for Your Packaging Needs

In the world of packaging, roll stock, also referred to as candy wrappers or snack wrappers, is a versatile and essential component. It refers to a continuous sheet of flexible material wound into a roll, used in various packaging applications. Roll stock materials come in a wide range of options, each designed to meet specific packaging requirements. Whether you are a seasoned packaging professional or a newcomer to the field, this buyer’s guide to roll stock will help you navigate the complexities of selecting the right material for your packaging needs.

Understand Your Packaging Requirements

Before diving into the specifics of roll stock materials, it’s crucial to understand your packaging requirements. Ask yourself the following questions:

  • What type of product are you packaging?
  • What are the dimensions and weight of your product?
  • Is your product sensitive to environmental factors like moisture, oxygen, or light?
  • What is the expected shelf life of your product?
  • Do you require printing or branding on the packaging material?
  • What is your budget for packaging materials?

By answering these questions, you’ll gain a clearer picture of your packaging needs and be better equipped to choose the right roll stock material.

roll stock

Types of Roll Stock Materials

Roll stock materials come in various types, each offering unique characteristics and benefits. Here are some common roll stock materials:

Flexible Films:

  • Polyethylene (PE)
  • Polypropylene (PP)
  • Polyvinyl chloride (PVC)
  • Polyester (PET)
  • Nylon (PA)

Flexible films are suitable for a wide range of products, from food to electronics. They offer excellent barrier properties and are customizable for printing.

Foil Laminates:

  • Aluminum foil laminated with various substrates

Foil laminates provide exceptional barrier properties against moisture, light, and oxygen. They are often used for perishable food items and pharmaceuticals.

Paper-Based Roll Stock:

  • Kraft paper
  • Coated paper

Paper-based roll stock is eco-friendly and ideal for products where a natural or rustic appearance is desired.

Specialty Films:

  • Metallized films
  • Biodegradable films
  • Retort pouch films

Specialty films cater to unique packaging needs, such as high gloss, sustainability, and resistance to high-temperature processing.

custom countertop displays and roll stock

Barrier Properties

Consider the barrier properties required for your product. For example, if you are packaging perishable goods, you’ll need materials with excellent moisture and oxygen barrier properties. Foil laminates and certain specialty films are often preferred for such applications.

Printing and Branding

If branding and aesthetics are crucial for your product, choose roll stock materials that offer excellent printability. Flexible films and paper-based materials are typically easier to print on, allowing for vibrant graphics and branding.

Environmental Impact

In today’s environmentally conscious world, it’s essential to consider the environmental impact of your packaging materials. Biodegradable films and sustainable materials are excellent choices for eco-friendly packaging.

Budget Constraints

Budget constraints are a significant factor in the decision-making process. While high-performance materials may offer superior properties, they can also be more expensive. Balance your budget with your packaging requirements to find the most cost-effective solution.

Regulatory Compliance

Ensure that your chosen roll stock material complies with relevant industry regulations and standards. This is particularly important for packaging in the food and pharmaceutical industries, where strict guidelines are in place.

Custom Roll Stock Packaging For Snack Bar

Supplier Selection

Choose a reliable and reputable roll stock supplier. Look for a supplier with a proven track record of delivering high-quality materials on time and within budget.

If you are interested in packaging your products with roll stock, then partner with Brown Packaging today to get started.

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Comparing Single vs. Multi-Material Packaging

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The Key Advantages of Flexible Packaging in the Food Industry

The food industry has undergone a variety of changes over the years, with one of the most prominent shifts being in the area of packaging. In this pursuit of improvement and innovation, flexible packaging has come to the forefront. From the grocery store aisle to the restaurant kitchen, flexible packaging is becoming increasingly prevalent. But why is this the case? Below, we explore the key advantages of flexible packaging in the food industry. Enhanced Shelf Life and Food Safety One of the primary benefits of flexible packaging is the increased shelf life it offers for food products. The materials used in flexible packaging are designed to protect food from environmental factors such as moisture, light, and oxygen, all of which can speed up the spoilage process. By keeping these elements at bay, flexible packaging helps to preserve the freshness, taste, and nutritional value of food for longer periods, ultimately reducing food waste. Moreover, flexible packaging provides improved food safety. It creates a barrier against contaminants and bacteria, reducing the risk of foodborne diseases. Sustainability and Lower Environmental Impact Sustainability is a crucial consideration in the modern world, and flexible packaging shines in this aspect. This packaging method requires less energy to manufacture and transport due to its lightweight nature. Consequently, it contributes to a lower carbon footprint compared to more traditional forms of packaging. Additionally, flexible packaging utilizes less material overall, which means less waste is generated at the end of its life cycle. And while recycling capabilities for flexible packaging still have room for growth, strides are being made in this area, and many types of flexible packaging are already recyclable. Cost-Effectiveness From a financial perspective, flexible packaging can offer significant savings for food businesses. As previously mentioned, it’s lightweight, which reduces transportation costs. Additionally, because it’s efficient and compact, more units can be shipped or stored in a single space compared to rigid packaging, maximizing logistical efficiency. Flexible packaging also offers cost savings in terms of reduced food spoilage. By extending the shelf life of products, businesses can reduce the frequency of unsold products being thrown away, enhancing their bottom line. Consumer Convenience The ease and convenience of flexible packaging are hard to overstate. Features like resealability, microwavable pouches, and easy-open tear notches cater to the modern, on-the-go consumer who values time-saving options. These user-friendly features also add to the overall consumer experience, improving the perception of the brand and increasing the chances of repeat purchases. Innovative Branding and Marketing Opportunities Flexible packaging acts as a canvas for creative and eye-catching designs, offering ample branding and marketing opportunities. Unlike rigid packaging, flexible packaging allows for 360-degree product visibility and design, giving brands the ability to stand out on crowded supermarket shelves. The flexibility also allows for customization in packaging shape and size, providing further ways for a brand to differentiate its products. Conclusion: A Future-focused Packaging Solution In conclusion, the food industry’s adoption of flexible packaging is far from arbitrary. It provides a multitude of advantages, including enhanced food safety and shelf life, sustainability, cost-effectiveness, consumer convenience, and innovative branding opportunities. As the food industry continues to evolve and consumer demands shift, flexible packaging will likely become an even more prominent feature of our grocery aisles and kitchen cupboards. It’s not just a trend—it’s a future-focused solution for a more sustainable and efficient food industry. (714)300-0650 request@brownpackaging.com Most Recent Posts: Categories: Corrugated Ecommerce ESD Design Display Flexible Packaging Foam Folding Carton Packaging Plastic Packaging Pouch Printing Protection Retail Rigid Box Thermoform Sustainability Subscribe To Our Newsletter By submitting your information, you agree to our terms and conditions and privacy policy. Custom Packaging Facebook Twitter LinkedIn Pinterest Relevant Posts

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Flexible Packaging
Flexible Packaging
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What is Flexible Packaging?

Flexible packaging stands out in the packaging industry for its adaptability and efficiency. Utilizing materials that can flex and mold, this type of packaging adjusts its shape when filled or sealed, catering to a diverse range of products. The evolution of material technologies has not only made flexible packaging more cost-effective but also reduced material consumption during manufacturing, positioning it as a preferable alternative to traditional rigid and corrugated packaging solutions. Comprehensive Overview of Flexible Packaging Materials Used in Flexible Packaging The foundation of flexible packaging lies in its diverse material selection, each offering unique properties: Low Density Polyethylene (LDPE): Commonly used for its softness and flexibility, ideal for products requiring heat sealing. It’s resistant to various chemicals and is predominantly used in food packaging and consumer goods. High Density Polyethylene (HDPE): Known for its robustness and chemical resistance, making it suitable for household cleaning supplies, poly mailers, and items that encounter stress during shipping. Polypropylene (PP): With its high heat resistance, PP is perfect for packaging products that may be exposed to heat, such as microwaveable foods and certain consumer electronics. Polyethylene Terephthalate (PET): Offers excellent clarity and barrier properties against moisture and gases, widely used in the food and beverage industry. Polyvinyl Chloride (PVC): Chosen for its durability and resistance to environmental factors, PVC is used in non-food packaging such as shrink films and sturdy containers. Flexible Packaging Products and Their Applications Flexible packaging can be customized to suit a broad range of applications, offering unique solutions that are both protective and promotional: Pouches: Available in various styles such as stand-up, flat, and side gusset, pouches are popular for food products, cosmetics, and small consumer goods. Roll Stock: This material is used to create custom bags or pouches, tailored to specific product dimensions, commonly used for snacks, candies, and nutritional bars. Poly Bags: These versatile bags are suitable for a wide array of products, from apparel to food and electronics, featuring options like resealable closures and custom prints. Plastic and Bubble Mailers: Designed for shipping, these mailers are lightweight, durable, and can include bubble cushioning for added protection. Pouch Roll Stock Poly Mailer Benefits of Flexible Packaging The advantages of flexible packaging are numerous, making it a preferred choice for many businesses: Environmental Impact: Many materials used in flexible packaging are recyclable, and ongoing advancements are enhancing biodegradable and compostable options. Customization and Branding: Flexible packaging allows extensive customization in printing and design, enabling effective brand promotion and consumer engagement. Cost Efficiency: The lightweight nature of these materials reduces shipping costs and decreases the overall environmental footprint. Supply Chain Efficiency: Flexible packaging requires less storage space and can be transported more efficiently, allowing for more products per shipment compared to rigid packaging solutions. Pouch Roll Stock Poly Bag Conclusion: Flexible Packaging Explained: Flexible packaging offers a dynamic approach to packaging, combining innovative material use with functional design to meet a variety of industry needs. Whether for food, pharmaceuticals, or consumer goods, flexible packaging provides tailored solutions that enhance product protection, display, and sustainability. For businesses considering this packaging option, understanding the specific material properties and potential applications is crucial for making an informed decision. For further assistance and to explore flexible packaging solutions tailored to your needs, consider reaching out to packaging experts like Brown Packaging. (714)300-0650 request@brownpackaging.com Most Recent Posts: Categories: Corrugated Folding Carton Display Packaging Rigid Box Subscribe To Our Newsletter By submitting your information, you agree to our terms and conditions and privacy policy. Custom Packaging Facebook Twitter LinkedIn Pinterest Relevant Posts

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Flexible Packaging Trends of 2023: Innovations Driving Sustainability and Convenience
Flexible Packaging
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Flexible Packaging Trends of 2023: Innovations Driving Sustainability and Convenience

Flexible packaging is a dynamic and growing market that has revolutionized the packaging industry. From snack foods to pharmaceuticals, flexible packaging offers lightweight, cost-effective, and versatile solutions that cater to a wide range of products. With advancements in materials, printing, and technology, flexible packaging has become a popular choice for brands looking to differentiate themselves and meet changing consumer needs. In this blog, we will explore the top flexible packaging trends of 2023 that are driving sustainability and convenience. Quick Overview: 10 Flexible Packaging Trends of 2023 Sustainability Takes the Lead Digital Printing and Personalization Convenience is Key Smart Packaging The Rise of E-commerce Interactive Packaging Premiumization Transparency and Visibility Antimicrobial Packaging Resealable and Portion Control Packaging Sustainability Takes the Lead Consumers are increasingly concerned about the impact of packaging waste on the environment. As a result, sustainability has become a key driver in packaging innovation, and flexible packaging is no exception. Brands are embracing eco-friendly materials, such as plant-based and compostable plastics, to reduce their carbon footprint. Furthermore, lightweight and recyclable packaging is gaining popularity, as it reduces the use of materials and lowers transportation costs. Digital Printing and Personalization The rise of digital printing technology has enabled brands to personalize their packaging, creating a unique and memorable experience for customers. Flexible packaging allows for high-quality graphics and printing, enabling brands to showcase their products in a visually appealing way. This trend is expected to continue in 2023, with brands using digital printing to differentiate their products and attract consumers. Convenience is Key Consumers are increasingly busy and seeking products that fit their on-the-go lifestyles. Flexible packaging provides a convenient solution, allowing products to be easily transported and consumed. Packaging features such as resealable closures and easy-to-open seals are becoming standard, while innovative packaging designs that make products easier to use and consume are emerging. Smart Packaging The Internet of Things (IoT) has revolutionized many industries, and packaging is no exception. Smart packaging technology integrates sensors, NFC tags, and QR codes to provide information to consumers and enhance their experience. In 2023, we expect to see more brands adopting smart packaging technology to offer a range of benefits, such as improved product tracking, food safety, and consumer engagement. The Rise of E-commerce The pandemic has accelerated the shift towards e-commerce, with online shopping becoming the norm for many consumers. Flexible packaging is ideal for e-commerce, as it offers cost-effective and lightweight solutions that can be easily shipped. Brands are expected to continue investing in e-commerce packaging in 2023, with features such as tamper-evident seals and easy-open tear notches becoming essential. Interactive Packaging Interactive packaging takes personalization to the next level, offering a fun and engaging experience for customers. This type of packaging can include augmented reality, QR codes, or other interactive elements that allow customers to learn more about the product, access exclusive content, or play games. Premiumization As consumers become more discerning, premiumization has become a key trend in flexible packaging. High-quality materials, sophisticated design, and premium finishes are increasingly being used to create a premium look and feel for products, elevating the perceived value and enhancing the overall consumer experience. Transparency and Visibility Consumers are increasingly interested in the source, quality, and safety of the products they buy. Flexible packaging is ideal for showcasing product transparency and visibility, with clear windows or see-through packaging. This trend is expected to continue in 2023, with brands using transparent and visible packaging to build trust and convey product quality. Antimicrobial Packaging In the wake of the COVID-19 pandemic, antimicrobial packaging has emerged as a trend for 2023. Antimicrobial packaging contains agents that inhibit the growth of bacteria, viruses, and fungi, making it ideal for products that require high levels of hygiene and safety. Resealable and Portion Control Packaging Consumers are increasingly looking for portion control and convenience when it comes to packaging. Resealable packaging allows customers to consume products at their own pace, while portion control packaging ensures that products are used in the right quantities. These features are expected to continue to be popular in 2023, especially for products such as snacks and beverages. Conclusion: Flexible Packaging Trends For 2023 In conclusion, flexible packaging is a dynamic and evolving industry that is driven by innovation and sustainability. As we look ahead to 2023, we expect to see brands continue to prioritize eco-friendly materials and digital printing, while also focusing on convenience and smart packaging. With the rise of e-commerce and changing consumer needs, flexible packaging is set to play an increasingly important role in the packaging industry. If you are interested in flexible packaging for your products, then partner with Brown Packaging today to get started. (714)300-0650 request@brownpackaging.com Most Recent Posts: Categories: Corrugated Ecommerce ESD Design Display Flexible Packaging Foam Folding Carton Packaging Plastic Packaging Pouch Printing Protection Retail Rigid Box Thermoform Sustainability Subscribe To Our Newsletter By submitting your information, you agree to our terms and conditions and privacy policy. 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