Edge Crush Testing: Corrugated Packaging Strength and Durability
Packaging plays a crucial role in protecting products during transportation and handling. However, not all packaging materials, such as corrugated are created equal, and choosing the wrong materials can lead to damaged or lost products. That’s why testing the strength and durability of packaging materials is crucial to the packaging industry.
Edge crush testing are processes that measure the strength and durability of packaging materials, particularly corrugated boxes. Corrugated boxes are made of a fluted sheet sandwiched between two flat sheets of paper and are commonly used for shipping and storing products. The strength of the corrugated box depends on the number and size of the flutes, as well as the quality of the paper used.
Corrugated Strength and Durability
The strength and resistance of corrugated board is determined by the maximum force that the board can withstand before collapsing, known as the compression strength. These board consists of a fluted sheet sandwiched between two flat sheets of paper, providing cushioning and support. Various types of flutes, such as A, B, C, E, F, and N flutes, offer durability and cushioning options for manufacturers to choose from.
Edge Crush Testing
Edge crush testing evaluates the edge crush resistance of corrugated board. It measures the board’s ability to withstand pressure along its edges without collapsing. As the edges of corrugated boxes are often the weakest points, measuring edge crush resistance is crucial. The testing procedure involves compressing a sample of corrugated board between two plates until it fails. The results are expressed in pounds per inch (PPI) or kilonewtons per meter (kN/m).
The Importance of Corrugated and Edge Crush Testing
Corrugated and edge crush testing are essential for several reasons. They help manufacturers and distributors choose the right packaging materials based on the fragility, weight, and dimensions of their products. By conducting these tests, businesses can ensure that their packaging materials can withstand the rigors of transportation and handling, reducing the risk of damage or loss. Additionally, meeting industry standards and regulations is crucial, and these tests help ensure compliance.
To determine the appropriate packaging material strength, factors such as product weight, dimensions, and fragility should be considered. For example, a small, lightweight product with low fragility may require an Edge Crush Test (ECT) rating of 23 or higher. On the other hand, a large, heavy product with high fragility may require an ECT rating of 44 or higher. The chart below illustrates some general recommendations for product weight, dimensions, fragility, and the required ECT rating:
Corrugated Board Strength Equivalencies: Single Wall Corrugated
Corrugated Board Strength Equivalencies: Double Wall Corrugated
** Please note that the additional factors such as dimensions and fragility are general descriptors and may vary depending on the specific product being packaged. It is essential to consider these factors in conjunction with the weight and consult with a packaging expert to determine the appropriate ECT rating for your specific product and shipping needs.**
Benefits of Corrugated and Edge Crush Testing
The benefits of corrugated and edge crush testing extend beyond ensuring product safety during transportation. By using the appropriate packaging materials based on the results of these tests, manufacturers and distributors can experience several advantages.
- Cost Savings: Selecting the right packaging materials reduces the risk of damage or loss during transit, saving businesses costs associated with product replacement, shipping, and customer service.
- Enhanced Product Quality: Using packaging materials that have been tested for strength and durability ensures that products arrive in good condition, enhancing the overall product quality and customer satisfaction.
- Environmental Impact Reduction: Choosing materials that are strong and durable helps minimize waste generation and reduce the environmental impact of packaging operations.
- Brand Image Enhancement: Packaging materials that effectively protect products and deliver them in pristine condition contribute to positive customer experiences, repeat business, and a strong brand image.
Future of Corrugated and Edge Crush Testing
As technology continues to advance, we can expect improvements in the methods and equipment used for corrugated and edge crush testing. These advancements may include enhanced accuracy, faster testing processes, and the ability to test a broader range of materials. The continuous improvement of testing methods will further enhance the reliability and efficiency of these tests, benefiting the packaging industry as a whole.
If you are interested in corrugated packaging that meets your desired edge crush ratings, then partner with Brown Packaging today to get started.
Subscription packaging continues to expand across beauty, food, lifestyle, and specialty products. Buyers must balance branding, protection, and sustainability while keeping fulfillment efficient. This checklist highlights the critical areas buyers should review in 2026 when sourcing or redesigning subscription packaging. Branding and Unboxing Experience Seasonal or rotating graphics to keep unboxing fresh. Premium finishes such as foil, embossing, or unique die-cuts. Easy-open features like tear strips for convenience. Right-Sizing and Efficiency Reduce DIM charges with packaging tailored to product sizes. Use modular designs to cover multiple SKUs with fewer box sizes. Ensure packaging works with automation to speed fulfillment. Protection and Durability Inserts that prevent product shifting during transit. ISTA-tested designs to withstand vibration and drops. Moisture-resistant coatings for temperature-sensitive items. Sustainability Requirements FSC-certified corrugated or recycled substrates. Recyclable coatings or compostable options. Clear sustainability messaging to support consumer expectations. Cost Control SKU rationalization to limit unnecessary box variations. Material selection that balances protection and price. Supplier contracts that secure pricing for seasonal peaks. Packaging Solutions with Brown Packaging Brown Packaging designs subscription packaging that combines branding, protection, and sustainability. From FSC-certified corrugated to custom inserts, our solutions help buyers create packaging that builds loyalty and controls costs in 2026. Contact us to review your subscription packaging program. References Sustainable Packaging Coalition. (2023). Subscription Packaging and Consumer Insights. Retrieved from https://sustainablepackaging.orgForest Stewardship Council (FSC). (2023). FSC Certification Guidelines for Packaging. Retrieved from https://fsc.orgInternational Safe Transit Association (ISTA). (2023). ISTA Testing Procedures for Transport Packaging. Retrieved from https://ista.org (714)300-0650 request@brownpackaging.com Most Recent Posts: Categories: Corrugated Ecommerce ESD Design Display Flexible Packaging Foam Folding Carton Packaging Plastic Packaging Pouch Printing Protection Retail Rigid Box Thermoform Sustainability Subscribe To Our Newsletter By submitting your information, you agree to our terms and conditions and privacy policy. Ecommerce Packaging Facebook Twitter LinkedIn Pinterest Relevant Posts
As budgets tighten in 2026, packaging buyers are under pressure to reduce costs without increasing damage rates. Cutting too aggressively can lead to product loss, higher return rates, and frustrated customers. The key is balancing material use, box design, and supply chain efficiency so that savings do not come at the expense of protection. Where Packaging Costs Add Up Oversized boxes: Drive dimensional weight charges. Excess materials: Overuse of void fill and inserts. Complex SKU mix: Redundant sizes increase inventory costs. Inefficient freight: Poor palletization and stacking. Cost-Saving Strategies That Maintain Protection Right-sizing: Match box size to product dimensions to cut DIM charges and material use. Optimize corrugated grades: Switch to single- or double-wall where appropriate without compromising strength. Consolidate SKUs: Streamline packaging options to reduce inventory overhead. Efficient inserts: Replace foam or excess dunnage with engineered corrugated or molded pulp. Supplier contracts: Negotiate based on annual volumes, not just peak season orders. Testing Before Implementing Changes Use ASTM and ISTA protocols to ensure changes won’t increase product damage. Test for compression, vibration, and drop resistance. Run pilot shipments before scaling across the supply chain. Balancing Sustainability and Cost Eco-friendly doesn’t have to mean expensive: Use recyclable coatings to reduce plastic films. Choose corrugated designs that require less material while maintaining stacking strength. Highlight sustainable solutions in marketing to offset cost concerns. Packaging Solutions with Brown Packaging Brown Packaging helps companies lower costs while protecting products across the supply chain. From SKU rationalization to right-sized corrugated solutions, our team ensures packaging savings don’t compromise performance. Contact us to optimize your packaging program. References Soroka, W. (2009). Fundamentals of Packaging Technology (4th ed.). Institute of Packaging Professionals.ASTM International. (2023). ASTM D4169: Standard Practice for Performance Testing of Shipping Containers and Systems.Sustainable Packaging Coalition. (2023). Packaging Efficiency and Waste Reduction Report. Retrieved from https://sustainablepackaging.org (714)300-0650 request@brownpackaging.com Most Recent Posts: Categories: Corrugated Ecommerce ESD Design Display Flexible Packaging Foam Folding Carton Packaging Plastic Packaging Pouch Printing Protection Retail Rigid Box Thermoform Sustainability Subscribe To Our Newsletter By submitting your information, you agree to our terms and conditions and privacy policy. Custom Packaging Facebook Twitter LinkedIn Pinterest Relevant Posts
Product damage is one of the most expensive risks in packaging. Beyond replacement costs, damaged goods lead to lost sales, returns, and reputational harm. In 2026, complex e-commerce, global shipping, and automation create new challenges for packaging buyers. The right materials, testing, and design strategies are critical to protecting products while controlling costs. Why Damage Prevention Matters Financial losses: Damaged products increase replacement and freight costs. Customer impact: Poor delivery experience reduces loyalty and repeat sales. Sustainability: Returns and waste drive higher carbon footprints. Compliance: Retailers often impose penalties for damaged shipments. Common Causes of Product Damage Compression: Pallet stacking weakens boxes in transit. Vibration and shock: Long-haul shipping increases risk. Moisture exposure: Humidity and rain compromise corrugated performance. Poor right-sizing: Oversized boxes allow product movement inside. Strategies to Reduce Damage in 2026 Right-size packaging: Minimize empty space and movement. Material optimization: Choose the correct corrugated grade for load demands. Protective inserts: Molded pulp or engineered corrugated reduce shock. Moisture-resistant coatings: Defend against water and humidity. Automation-friendly design: Prevent jams that damage products on high-speed lines. Testing Protocols for Damage Prevention ISTA testing: Simulates vibration, drops, and compression. ASTM standards: Validate packaging strength and durability. Pilot shipments: Real-world trials confirm lab results. Packaging Solutions with Brown Packaging Brown Packaging designs solutions that minimize damage across today’s complex supply chains. From right-sized corrugated to ISTA-tested inserts, we help buyers protect products while reducing costs. Contact us to strengthen your packaging program. References ASTM International. (2023). ASTM D4169: Standard Practice for Performance Testing of Shipping Containers and Systems.International Safe Transit Association (ISTA). (2023). ISTA Testing Procedures for Transport Packaging. Retrieved from https://ista.orgSoroka, W. (2009). Fundamentals of Packaging Technology (4th ed.). Institute of Packaging Professionals. (714)300-0650 request@brownpackaging.com Most Recent Posts: Categories: Corrugated Ecommerce ESD Design Display Flexible Packaging Foam Folding Carton Packaging Plastic Packaging Pouch Printing Protection Retail Rigid Box Thermoform Sustainability Subscribe To Our Newsletter By submitting your information, you agree to our terms and conditions and privacy policy. Custom Packaging Facebook Twitter LinkedIn Pinterest Relevant Posts
Retail packaging continues to evolve as brands balance sustainability, supply chain performance, and consumer experience. In 2026, buyers face new challenges shaped by material innovation, compliance requirements, and rising consumer expectations. Understanding these trends helps companies stay competitive while aligning packaging programs with industry standards. Sustainability Becomes Non-Negotiable Greater use of recyclable and compostable substrates. Retailers pushing suppliers toward FSC-certified materials. Minimalist designs that reduce waste without losing impact. Smarter Packaging for Supply Chains Increased adoption of right-sizing to reduce freight costs. Boxes designed for automation and faster fulfillment. Stronger corrugated grades to withstand long e-commerce journeys. Enhanced Consumer Experience Custom graphics for seasonal campaigns and limited editions. Tear strips, resealable closures, and window cutouts for convenience. Premium finishes that elevate gift packaging at retail. Growth of Hybrid Packaging Formats Combining corrugated strength with folding carton graphics. Modular designs for multi-SKU and club store environments. Packaging engineered to serve both e-commerce and in-store needs. Compliance and Testing Standards Retailers demanding ISTA and ASTM testing for packaging durability. Supply chain audits on recyclability and sustainability claims. More pressure for transparent reporting on environmental impact. Retail Packaging Solutions with Brown Packaging Brown Packaging helps brands adapt to evolving retail packaging trends. From sustainable substrates to automation-friendly designs, our solutions balance branding, durability, and compliance for 2026. Contact us to prepare your packaging program for the year ahead. References Forest Stewardship Council (FSC). (2023). FSC Packaging Certification Guidelines. Retrieved from https://fsc.orgSustainable Packaging Coalition. (2023). Packaging Trends and Consumer Insights. Retrieved from https://sustainablepackaging.orgSoroka, W. (2009). Fundamentals of Packaging Technology (4th ed.). Institute of Packaging Professionals. (714)300-0650 request@brownpackaging.com Most Recent Posts: Categories: Corrugated Ecommerce ESD Design Display Flexible Packaging Foam Folding Carton Packaging Plastic Packaging Pouch Printing Protection Retail Rigid Box Thermoform Sustainability Subscribe To Our Newsletter By submitting your information, you agree to our terms and conditions and privacy policy. Custom Packaging Facebook Twitter LinkedIn Pinterest Relevant Posts
Supplier contracts can make or break a packaging program. Without the right terms, buyers risk price volatility, missed lead times, and inconsistent product quality. In 2026, negotiating smart contracts is essential for controlling costs, securing reliable supply, and meeting compliance requirements. Why Packaging Contracts Matter Cost stability: Protects against sudden raw material price spikes. Supply security: Ensures availability during peak demand. Quality control: Aligns suppliers with testing and compliance standards. Operational efficiency: Streamlines purchasing and reduces administrative burden. Key Terms Buyers Should Negotiate Volume commitments: Secure better pricing with accurate forecasts. Price adjustment clauses: Define when and how costs can change. Lead times and delivery windows: Avoid shortages and production delays. Testing and compliance: Require ISTA, ASTM, or FSC certification where applicable. Sustainability commitments: Ensure suppliers align with environmental goals. Risks of Weak Contracts Paying inflated prices during market fluctuations. Receiving inconsistent corrugated strength or print quality. Missed shipments leading to costly expedited freight. Difficulty meeting retailer or regulatory compliance. Best Practices for Buyers in 2026 Leverage data: Use past order history to negotiate realistic volumes. Dual sourcing: Maintain backup suppliers for risk management. Annual reviews: Reassess terms to reflect changes in demand and compliance. Collaborative approach: Treat suppliers as partners, not just vendors. Packaging Solutions with Brown Packaging Brown Packaging helps buyers secure strong supplier contracts that balance cost, quality, and supply chain reliability. Our partnerships and industry expertise ensure your packaging program is protected for 2026 and beyond. Contact us to discuss supplier solutions. References Soroka, W. (2009). Fundamentals of Packaging Technology (4th ed.). Institute of Packaging Professionals.Fiber Box Association. (2024). Corrugated Packaging Market Outlook. Retrieved from https://www.fibrebox.orgSustainable Packaging Coalition. (2023). Supplier Standards for Sustainable Packaging. Retrieved from https://sustainablepackaging.org (714)300-0650 request@brownpackaging.com Most Recent Posts: Categories: Corrugated Ecommerce ESD Design Display Flexible Packaging Foam Folding Carton Packaging Plastic Packaging Pouch Printing Protection Retail Rigid Box Thermoform Sustainability Subscribe To Our Newsletter By submitting your information, you agree to our terms and conditions and privacy policy. Custom Packaging Facebook Twitter LinkedIn Pinterest Relevant Posts
Packaging compliance is no longer optional—it’s a requirement for accessing retail shelves, shipping networks, and international markets. In 2026, buyers must navigate evolving regulations around sustainability, labeling, and testing to avoid costly fines, rejected shipments, or damaged customer relationships. Why Compliance Matters in 2026 Retail requirements: Major retailers demand FSC, ISTA, and sustainability certifications. E-commerce standards: Carriers enforce dimensional weight and package testing rules. Global trade: Export packaging must comply with ISPM 15, ASTM, and ISO guidelines. Consumer trust: Transparency in packaging claims impacts purchasing decisions. Key Compliance Areas for Buyers Material sourcing: FSC-certified corrugated and board for sustainability. Labeling standards: GS1-compliant barcodes and accurate product details. Durability testing: ISTA and ASTM protocols for drop, vibration, and compression. Sustainability regulations: Requirements for recyclable or compostable materials. Chemical restrictions: Compliance with FDA, EU, or state-specific standards. Common Compliance Challenges Keeping up with frequent regulatory changes. Managing multiple certifications across suppliers. Balancing compliance with cost-efficiency. Verifying supplier claims for sustainability. Best Practices for Staying Compliant Audit suppliers annually to confirm certification validity. Run internal packaging tests before scaling. Track regulatory updates for each region you ship to. Work with experienced partners who understand industry compliance. Packaging Solutions with Brown Packaging Brown Packaging helps buyers meet 2026 compliance standards with FSC-certified materials, ISTA-tested designs, and regulatory expertise. Our team ensures your packaging meets retailer, carrier, and sustainability requirements. Contact us to keep your program compliant. References Forest Stewardship Council (FSC). (2023). FSC Certification Guidelines for Packaging. Retrieved from https://fsc.orgInternational Safe Transit Association (ISTA). (2023). ISTA Testing Procedures for Transport Packaging. Retrieved from https://ista.orgGS1. (2024). Global Standards for Packaging and Labeling. Retrieved from https://www.gs1.org (714)300-0650 request@brownpackaging.com Most Recent Posts: Categories: Corrugated Ecommerce ESD Design Display Flexible Packaging Foam Folding Carton Packaging Plastic Packaging Pouch Printing Protection Retail Rigid Box Thermoform Sustainability Subscribe To Our Newsletter By submitting your information, you agree to our terms and conditions and privacy policy. Custom Packaging Facebook Twitter LinkedIn Pinterest Relevant Posts
By submitting your information, you agree to our terms and conditions and privacy policy.
In the world of packaging, there’s a rising star that has gained immense popularity – the Roll End Tuck Top (RETT) box. Its versatility, durability, and adaptability have made it a go-to choice for numerous industries. In this comprehensive blog, we’ll explore ten compelling reasons behind the widespread acclaim of RETT boxes. Structural Integrity Easy Assembly Customization Options Durability Eco-Friendly Materials Versatility Secure Closure Brand Promotion Presentation Cost-Effective Structural Integrity RETT boxes are renowned for their robust construction. With double-layered side panels and a secure tuck top closure, they can withstand stacking, transportation, and handling without compromising your products’ safety. Easy Assembly Designed for quick and hassle-free assembly, RETT boxes save valuable time in your packaging processes, reduce labor costs, and enhance operational efficiency. Customization Options These boxes offer high levels of customization. Tailor them to your precise requirements in terms of size, shape, and design, ensuring that your packaging aligns perfectly with your brand and product. Durability Made from sturdy materials, RETT boxes are ideal for packaging heavy or fragile items. Their durability guarantees that your products remain well-protected during transit and storage. Eco-Friendly Materials Many RETT boxes are crafted from eco-friendly materials, such as recyclable or biodegradable options, supporting your commitment to sustainable packaging practices. Versatility RETT boxes can adapt to a wide range of products, from cosmetics and electronics to food items and clothing. Their versatility makes them a top choice across various industries. Secure Closure The tuck top closure of RETT boxes ensures that your products stay safe and secure during transit and storage. No need for additional adhesives or tape. Brand Promotion These boxes provide ample space for branding and custom printing, allowing you to prominently display your company logo, product information, and graphics. This enhances brand recognition and customer engagement. Presentation RETT boxes offer an exceptional unboxing experience. When opened, they present the contents neatly and professionally, making them ideal for luxury and high-end products. Cost-Effective Packaging Solution RETT boxes are a cost-effective choice due to their durability, easy assembly, and customization potential. They offer a premium packaging solution without straining your budget. Conclusion The Roll End Tuck Top (RETT) box has soared in popularity for good reason. Its structural strength, easy assembly, eco-friendliness, and versatility make it a top choice for packaging across diverse industries. Offering secure closures, excellent branding opportunities, and a professional unboxing experience, RETT boxes are a cost-effective way to ensure your products are both well-protected and presented in style. With RETT boxes, you can package your products with confidence, knowing they’ll arrive safely and impress your customers. If you are interested in roll end tuck top boxes, then partner with Brown Packaging today to get started. (714)300-0650 request@brownpackaging.com Most Recent Posts: Categories: Corrugated Ecommerce ESD Design Display Flexible Packaging Foam Folding Carton Packaging Plastic Packaging Pouch Printing Protection Retail Rigid Box Thermoform Sustainability Subscribe To Our Newsletter By submitting your information, you agree to our terms and conditions and privacy policy. Roll End Tuck Top (RETT) Facebook Twitter LinkedIn Pinterest Relevant Posts
For retailers and suppliers in the cycling industry, your bicycles are more than just products—they represent a passion for cycling and a commitment to quality. When it comes to shipping or displaying your bikes, the packaging you choose plays a pivotal role in safeguarding their value and allure. Bike boxes are a crucial solution that ensures the safe transportation and compelling presentation of your bikes, whether for shipping or display purposes. Understanding the Importance of Bike Boxes Bike boxes are specialized packaging solutions designed to provide optimal protection for bicycles during transportation and storage. As a retailer or supplier, your bikes are a reflection of your brand’s dedication to excellence, and using the right packaging underscores this commitment. Exploring Tailored Bike Packaging Solutions Retailers and suppliers can choose from a range of bike packaging options to suit their specific needs: Custom Bike Boxes: Tailored to your bike’s dimensions, these boxes offer a snug fit, minimizing the need for excessive disassembly. Customization extends to branding, ensuring your bikes are presented in a package that mirrors your brand identity. Display-Ready Packaging: Consider packaging that seamlessly transitions from storage to in-store display. These solutions offer a balance between protection and visibility, enticing customers with a clear view of your bikes’ features. Shipping Efficiency: If your focus is on shipping, explore packaging solutions optimized for efficient transport. These solutions prioritize durability, ease of handling, and secure closure mechanisms to withstand the rigors of shipping. Key Considerations for Bike Packaging For retailers and suppliers, choosing the right bike packaging entails several critical factors: Protection: Ensure your packaging offers ample protection against impacts, vibrations, and potential mishandling. Well-padded interiors and secure closures are paramount. Branding and Presentation: Opt for packaging that aligns with your brand’s aesthetic. Consistency in branding between the packaging and your bikes establishes a strong and recognizable identity. Assembly and Disassembly: Consider the ease of unpacking and assembling the bikes. Packaging that streamlines this process can save time and enhance the customer experience. Storage Efficiency: Packaging that can be easily stored in-store while bikes are on display provides a clutter-free shopping environment. Benefits of Professional Bike Packaging Safety Assurance: Professional bike packaging guarantees your bikes reach their destination unscathed, reinforcing your commitment to quality. Brand Cohesion: Packaging that reflects your brand’s look and values creates a harmonious shopping experience, enhancing customer trust. Operational Efficiency: Streamlined packaging processes mean less time spent on assembly and disassembly, allowing your team to focus on customer interactions. Display Impact: Display-oriented packaging elevates your bikes’ visual appeal, enticing customers to explore the features and benefits. Tips for Effective Bike Packaging Prioritize Protection: Ensure ample padding, including custom inserts for fragile parts, and secure all components to prevent movement and potential damage. Visual Appeal: Incorporate eye-catching visuals and branding elements to capture attention on the sales floor. Easy Handling: Packaging that’s easy to transport, open, and assemble reduces the strain on staff and creates a positive shopping experience. Conclusion As a retailer or supplier in the cycling industry, your packaging choices extend beyond functional considerations—they embody your brand’s ethos and dedication to excellence. With the right bike packaging solutions, you can ensure that your bikes are delivered safely to customers or showcased enticingly in-store. By marrying protection, branding, and efficiency, you set the stage for a memorable customer experience that aligns with your brand’s vision. If you are interested in custom bike boxes, then partner with Brown Packaging today to get started. (714)300-0650 request@brownpackaging.com Most Recent Posts: Categories: Corrugated Ecommerce ESD Design Display Flexible Packaging Foam Folding Carton Packaging Plastic Packaging Pouch Printing Protection Retail Rigid Box Thermoform Sustainability Subscribe To Our Newsletter By submitting your information, you agree to our terms and conditions and privacy policy. Bike Boxes Facebook Twitter LinkedIn Pinterest Relevant Posts
In the world of packaging and shipping, one of the most critical concerns is breakage – the damage that occurs to products during transit. This not only results in financial losses but can also tarnish a brand’s reputation. This blog post explores what breakage is in the context of packaging, its implications, and effective strategies to prevent it. What is Breakage in Packaging? Breakage refers to the damage that products sustain while being stored, handled, or transported. It can range from minor cosmetic damage to complete functional failure. Breakage is a significant issue in industries where products are fragile, such as electronics, glassware, or ceramics. Implications of Breakage The consequences of breakage are multifaceted: Financial Losses: The direct costs include the loss of the damaged goods and the additional shipping costs for replacements. Customer Dissatisfaction: Receiving damaged goods leads to customer dissatisfaction, impacting brand loyalty and repeat business. Reputation Damage: Frequent breakage issues can harm a company’s reputation, affecting long-term business prospects. Causes of Breakage Understanding the causes is key to prevention: Inadequate Packaging Materials: Using materials that don’t provide enough cushioning or support can lead to breakage. Poor Packaging Design: Design that doesn’t account for the product’s shape, size, or fragility can increase the risk of damage. Rough Handling: Mishandling during loading, unloading, and transit can cause breakage, especially if the packaging isn’t designed to withstand such conditions. Environmental Factors: Extreme temperatures, humidity, or pressure changes can also lead to product damage. Preventing Breakage: Best Practices Choose the Right Packaging Materials: Utilize high-quality, durable materials that provide adequate cushioning and support. Consider materials like bubble wrap, foam inserts, or corrugated padding for added protection. Design Packaging with the Product in Mind: Custom-fit packaging can significantly reduce the risk of movement and impact. Ensure the packaging design considers the product’s weight, shape, and fragility. Test Your Packaging: Conduct drop tests and other simulations to assess the durability of your packaging under various conditions. Use the results to make necessary adjustments to your packaging design and materials. Label Packages Appropriately: Clearly label packages as ‘Fragile’ or ‘Handle with Care’ to encourage careful handling. Use directional labels if the product needs to be kept in a specific orientation. Educate and Train Staff: Provide training for staff in proper packaging techniques. Emphasize the importance of careful handling at all stages of the distribution process. Monitor and Adapt: Regularly review and analyze any instances of breakage to identify patterns or common issues. Be prepared to adapt your packaging strategies based on feedback and new challenges. Work with Reliable Shipping Partners: Partner with reputable carriers known for handling goods carefully. Consider insurance options for high-value items to mitigate financial risks. If you are interested in packaging with optimal protection from breakage, then partner with Brown Packaging today to get started. (714)300-0650 request@brownpackaging.com Most Recent Posts: Categories: Corrugated Ecommerce ESD Design Display Flexible Packaging Foam Folding Carton Packaging Plastic Packaging Pouch Printing Protection Retail Rigid Box Thermoform Sustainability Subscribe To Our Newsletter By submitting your information, you agree to our terms and conditions and privacy policy. Custom Packaging Facebook Twitter LinkedIn Pinterest Relevant Posts