Everything You Need to Know About Full Overlap Corrugated Boxes

In the world of packaging, ensuring the safety and integrity of products during transit is paramount. This is where the corrugated box drop test comes into play. It’s a critical evaluation method used to determine the durability and protective qualities of corrugated boxes, which are widely used in shipping various goods. This blog post delves into the details of the corrugated box drop test, its importance, and how it is conducted. The Importance of the Corrugated Box Drop Test Drop testing is an essential part of quality control in packaging. It simulates the impacts a package may endure during handling and shipping, including being dropped, knocked, or jostled. For businesses, ensuring that their product packaging can withstand such treatment is crucial to avoid damage during shipping, which can lead to financial losses and affect customer satisfaction. What is a Corrugated Box Drop Test? The corrugated box drop test is a systematic procedure where a packed corrugated box is dropped from a specific height to observe how well the packaging protects its contents. This test is typically performed under controlled conditions following standardized guidelines, such as those set by ASTM or ISTA. How is the Drop Test Conducted? Preparation of the Test Sample: The corrugated boxes are prepared with the actual product inside, or a dummy package that simulates the weight and dimensions of the real product. The boxes are sealed as they would be for normal distribution. Determination of Drop Height: The height from which the box is dropped depends on the package’s weight and the standards being followed. Typically, the higher the package’s weight, the lower the drop height. Execution of the Drop: The box is dropped onto a solid, flat surface. The drops are conducted on different faces of the box, including corners and edges, to simulate various real-world scenarios. Each drop is observed and recorded, noting any visible damage to the box and its contents. Assessment Post-Drop: After the test, the box is examined for any signs of structural failure, such as tears, ruptures, or punctures. The contents are checked for damage or breakage. Interpreting Test Results Pass/Fail Criteria: The criteria for passing the test can vary but generally include no significant damage to the box or its contents. Data Analysis: The results are analyzed to determine if the packaging design needs to be improved. This could involve enhancing the box’s material strength, adding protective cushioning inside, or altering the box design. Why is the Drop Test Crucial? Consumer Confidence: Ensuring product safety during shipping builds consumer trust and satisfaction. Cost-Effectiveness: It’s more cost-effective to invest in proper packaging than to bear the costs of damaged goods and returns. Brand Reputation: Consistently delivering products in excellent condition enhances a brand’s reputation. Technological Advances in Drop Testing Automated Drop Test Equipment: Some companies use advanced, automated equipment to conduct more precise and repeatable drop tests. Simulation Software: Technological advancements allow for computer simulations of drop tests, providing an additional layer of analysis. Conclusion The corrugated box drop test is a vital tool in the packaging industry, serving as a frontline check for packaging integrity. Regularly conducting these tests helps businesses ensure that their products are well-protected through the rigors of shipping and handling. In the end, the drop test is not just about maintaining product integrity; it’s about upholding customer satisfaction and preserving the brand’s reputation in a competitive marketplace. If you are interested in corrugated boxes and require assistance in passing a drop test, then partner with Brown Packaging today to get started. (714)300-0650 request@brownpackaging.com Most Recent Posts: Categories: Corrugated Ecommerce ESD Design Display Flexible Packaging Foam Folding Carton Packaging Plastic Packaging Pouch Printing Protection Retail Rigid Box Thermoform Sustainability Subscribe To Our Newsletter By submitting your information, you agree to our terms and conditions and privacy policy. Custom Corrugated Boxes Facebook Twitter LinkedIn Pinterest Relevant Posts

In the world of packaging, there’s a constant pursuit of innovation and improvement to ensure products are not only securely packaged but also easy to access. One such advancement in packaging technology is the incorporation of cherry locks in roll end tuck top (RETT) boxes. In this blog, we will delve into the intricacies of cherry locks, exploring their design, features, benefits, and the scenarios where they prove to be an invaluable addition to RETT boxes. Understanding Cherry Locks Cherry locks, also known as snap locks or friction locks, are a locking mechanism employed in packaging to secure the top flaps of boxes without the need for additional adhesives or tape. These locks are specifically designed to offer a secure closure while allowing for effortless and repeated opening, making them ideal for applications where ease of access is crucial. Here’s a closer look at their design and features: Benefits of Cherry Locks Cherry locks offer several advantages, making them a valuable addition to RETT boxes: Enhanced Security: Cherry locks provide a secure closure that prevents accidental opening during transit while deterring tampering or unauthorized access. Easy Access: The user-friendly design of cherry locks allows for quick and effortless opening, making them ideal for products that need to be accessed frequently, such as retail items or subscription boxes. Sustainability: Cherry locks contribute to sustainability efforts as they reduce the reliance on single-use adhesives and tapes, promoting eco-friendly packaging practices. These boxes can also be reused and repurposed. Cost Savings: While cherry locks may initially seem like a slightly higher investment, their reusability ultimately leads to cost savings by eliminating the need for additional sealing materials. Cherry Locks in Roll End Tuck Top Boxes Roll end tuck top boxes, with their inherent durability and versatility, are a perfect pairing for cherry locks. These boxes are constructed to provide a secure enclosure while allowing for easy customization and branding. When cherry locks are integrated into RETT boxes, they bring an added layer of security and convenience to the packaging solution. Scenarios for Using Cherry Locks in RETT Boxes Cherry locks are a versatile locking mechanism that can be employed in various industries and applications: Retail Packaging: RETT boxes with cherry locks are an excellent choice for retail packaging, ensuring that products remain secure on the shelves while allowing customers to open and inspect them easily. E-commerce: For e-commerce businesses, cherry locks enhance the security of shipped items while offering recipients a hassle-free unboxing experience. Subscription Boxes: Subscription box services benefit from cherry locks as they combine security with the convenience of repeated opening for subscribers. Electronics and Gadgets: Sensitive electronics and gadgets can be securely packaged with cherry locks, ensuring the contents are protected during shipping and readily accessible to users. Conclusion Cherry locks in roll end tuck top boxes represent a significant innovation in packaging design, offering the perfect balance between security and ease of access. Understanding the design, features, benefits, and potential applications of cherry locks can help businesses make informed choices when selecting packaging solutions. Whether you are in retail, e-commerce, or any other industry, the integration of cherry locks into RETT boxes can enhance your packaging strategy, providing a secure and user-friendly experience for both businesses and customers alike. If you are interested in roll end tuck top boxes with cherry locks, then partner with Brown Packaging today to get started. (714)300-0650 request@brownpackaging.com Most Recent Posts: Categories: Corrugated Ecommerce ESD Design Display Flexible Packaging Foam Folding Carton Packaging Plastic Packaging Pouch Printing Protection Retail Rigid Box Thermoform Sustainability Subscribe To Our Newsletter By submitting your information, you agree to our terms and conditions and privacy policy. Roll End Tuck Top Facebook Twitter LinkedIn Pinterest Relevant Posts

RSC boxes are widely used because they balance strength with cost efficiency. But not all RSC boxes are created equal. Buyers have to weigh board grade, flute profile, and design factors to avoid overpaying for unnecessary strength or, worse, underpaying and risking product damage. Understanding these trade-offs ensures that packaging budgets are optimized without compromising protection. Board Grade and Cost Trade-Offs Higher Grades (e.g., 44 ECT) Provide greater stacking strength. Necessary for heavy products, palletized loads, or export packaging. Higher cost due to stronger liners and mediums. Lower Grades (e.g., 26–32 ECT) Ideal for lightweight products. Cost-effective for single-use shipments or direct-to-consumer e-commerce. Reduce material cost but lower compression resistance. Takeaway: Over-specifying board grade adds unnecessary cost. Match strength to actual product weight and stacking requirements. Flute Profiles and Efficiency B-Flute: Good balance of cushioning and stacking strength, widely used in RSC. C-Flute: Higher cushioning, thicker profile, similar cost per unit. E-Flute: Thin profile, less stacking strength but reduces material use and shipping cost for small/light products. Higher cost per unit. Takeaway: Flute choice affects not only performance but also dimensional weight — a critical factor in freight costs. Assembly and Material Costs Tape and Labor: RSC requires tape or glue for sealing, which adds to per-unit cost at scale. Automation: Automated case erectors reduce labor, but box tolerances must be consistent to avoid jams. Material Utilization: RSC has one of the most efficient board utilization rates, reducing waste compared to specialty die-cut mailers. Freight and Storage Efficiency Cube Utilization: Right-sizing RSC dimensions reduces dimensional weight charges. Palletization: Box dimensions affect how many units fit per pallet — poor fit can increase freight by 10–15%. Knock-Down Storage: RSC ships flat, minimizing inbound logistics costs and warehouse space. Buyer Takeaway Use lower board grades for lightweight e-commerce and non-palletized shipments to save cost. Reserve higher grades for industrial, heavy-duty, or export applications. Right-size your RSCs to minimize dimensional weight surcharges. Consider automation compatibility to reduce long-term labor expense. When optimized, RSC packaging isn’t just cost-efficient — it’s a lever for total supply chain savings. References Fibre Box Association. (2023). Corrugated Cost Optimization. https://www.fibrebox.org Association of Independent Corrugated Converters (AICC). (2024). Cost and Efficiency in Corrugated Packaging. https://www.aiccbox.org Robertson, G. (2016). Food Packaging: Principles and Practice (3rd ed.). CRC Press. (714)300-0650 request@brownpackaging.com Most Recent Posts: Categories: Corrugated Ecommerce ESD Design Display Flexible Packaging Foam Folding Carton Packaging Plastic Packaging Pouch Printing Protection Retail Rigid Box Thermoform Sustainability Subscribe To Our Newsletter By submitting your information, you agree to our terms and conditions and privacy policy. Regular Slotted Container Facebook Twitter LinkedIn Pinterest Relevant Posts