Understanding and Preventing Breakage in Packaging
In the world of packaging and shipping, one of the most critical concerns is breakage – the damage that occurs to products during transit. This not only results in financial losses but can also tarnish a brand’s reputation. This blog post explores what breakage is in the context of packaging, its implications, and effective strategies to prevent it.
What is Breakage in Packaging?
Breakage refers to the damage that products sustain while being stored, handled, or transported. It can range from minor cosmetic damage to complete functional failure. Breakage is a significant issue in industries where products are fragile, such as electronics, glassware, or ceramics.
Implications of Breakage
The consequences of breakage are multifaceted:
- Financial Losses: The direct costs include the loss of the damaged goods and the additional shipping costs for replacements.
- Customer Dissatisfaction: Receiving damaged goods leads to customer dissatisfaction, impacting brand loyalty and repeat business.
- Reputation Damage: Frequent breakage issues can harm a company’s reputation, affecting long-term business prospects.
Causes of Breakage
Understanding the causes is key to prevention:
- Inadequate Packaging Materials: Using materials that don’t provide enough cushioning or support can lead to breakage.
- Poor Packaging Design: Design that doesn’t account for the product’s shape, size, or fragility can increase the risk of damage.
- Rough Handling: Mishandling during loading, unloading, and transit can cause breakage, especially if the packaging isn’t designed to withstand such conditions.
- Environmental Factors: Extreme temperatures, humidity, or pressure changes can also lead to product damage.
Preventing Breakage: Best Practices
- Choose the Right Packaging Materials:
- Utilize high-quality, durable materials that provide adequate cushioning and support.
- Consider materials like bubble wrap, foam inserts, or corrugated padding for added protection.
- Design Packaging with the Product in Mind:
- Custom-fit packaging can significantly reduce the risk of movement and impact.
- Ensure the packaging design considers the product’s weight, shape, and fragility.
- Test Your Packaging:
- Conduct drop tests and other simulations to assess the durability of your packaging under various conditions.
- Use the results to make necessary adjustments to your packaging design and materials.
- Label Packages Appropriately:
- Clearly label packages as ‘Fragile’ or ‘Handle with Care’ to encourage careful handling.
- Use directional labels if the product needs to be kept in a specific orientation.
- Educate and Train Staff:
- Provide training for staff in proper packaging techniques.
- Emphasize the importance of careful handling at all stages of the distribution process.
- Monitor and Adapt:
- Regularly review and analyze any instances of breakage to identify patterns or common issues.
- Be prepared to adapt your packaging strategies based on feedback and new challenges.
- Work with Reliable Shipping Partners:
- Partner with reputable carriers known for handling goods carefully.
- Consider insurance options for high-value items to mitigate financial risks.
If you are interested in packaging with optimal protection from breakage, then partner with Brown Packaging today to get started.
Retail packaging continues to evolve as brands balance sustainability, supply chain performance, and consumer experience. In 2026, buyers face new challenges shaped by material innovation, compliance requirements, and rising consumer expectations. Understanding these trends helps companies stay competitive while aligning packaging programs with industry standards. Sustainability Becomes Non-Negotiable Greater use of recyclable and compostable substrates. Retailers pushing suppliers toward FSC-certified materials. Minimalist designs that reduce waste without losing impact. Smarter Packaging for Supply Chains Increased adoption of right-sizing to reduce freight costs. Boxes designed for automation and faster fulfillment. Stronger corrugated grades to withstand long e-commerce journeys. Enhanced Consumer Experience Custom graphics for seasonal campaigns and limited editions. Tear strips, resealable closures, and window cutouts for convenience. Premium finishes that elevate gift packaging at retail. Growth of Hybrid Packaging Formats Combining corrugated strength with folding carton graphics. Modular designs for multi-SKU and club store environments. Packaging engineered to serve both e-commerce and in-store needs. Compliance and Testing Standards Retailers demanding ISTA and ASTM testing for packaging durability. Supply chain audits on recyclability and sustainability claims. More pressure for transparent reporting on environmental impact. Retail Packaging Solutions with Brown Packaging Brown Packaging helps brands adapt to evolving retail packaging trends. From sustainable substrates to automation-friendly designs, our solutions balance branding, durability, and compliance for 2026. Contact us to prepare your packaging program for the year ahead. References Forest Stewardship Council (FSC). (2023). FSC Packaging Certification Guidelines. Retrieved from https://fsc.orgSustainable Packaging Coalition. (2023). Packaging Trends and Consumer Insights. Retrieved from https://sustainablepackaging.orgSoroka, W. (2009). Fundamentals of Packaging Technology (4th ed.). Institute of Packaging Professionals. (714)300-0650 request@brownpackaging.com Most Recent Posts: Categories: Corrugated Ecommerce ESD Design Display Flexible Packaging Foam Folding Carton Packaging Plastic Packaging Pouch Printing Protection Retail Rigid Box Thermoform Sustainability Subscribe To Our Newsletter By submitting your information, you agree to our terms and conditions and privacy policy. Custom Packaging Facebook Twitter LinkedIn Pinterest Relevant Posts
Supplier contracts can make or break a packaging program. Without the right terms, buyers risk price volatility, missed lead times, and inconsistent product quality. In 2026, negotiating smart contracts is essential for controlling costs, securing reliable supply, and meeting compliance requirements. Why Packaging Contracts Matter Cost stability: Protects against sudden raw material price spikes. Supply security: Ensures availability during peak demand. Quality control: Aligns suppliers with testing and compliance standards. Operational efficiency: Streamlines purchasing and reduces administrative burden. Key Terms Buyers Should Negotiate Volume commitments: Secure better pricing with accurate forecasts. Price adjustment clauses: Define when and how costs can change. Lead times and delivery windows: Avoid shortages and production delays. Testing and compliance: Require ISTA, ASTM, or FSC certification where applicable. Sustainability commitments: Ensure suppliers align with environmental goals. Risks of Weak Contracts Paying inflated prices during market fluctuations. Receiving inconsistent corrugated strength or print quality. Missed shipments leading to costly expedited freight. Difficulty meeting retailer or regulatory compliance. Best Practices for Buyers in 2026 Leverage data: Use past order history to negotiate realistic volumes. Dual sourcing: Maintain backup suppliers for risk management. Annual reviews: Reassess terms to reflect changes in demand and compliance. Collaborative approach: Treat suppliers as partners, not just vendors. Packaging Solutions with Brown Packaging Brown Packaging helps buyers secure strong supplier contracts that balance cost, quality, and supply chain reliability. Our partnerships and industry expertise ensure your packaging program is protected for 2026 and beyond. Contact us to discuss supplier solutions. References Soroka, W. (2009). Fundamentals of Packaging Technology (4th ed.). Institute of Packaging Professionals.Fiber Box Association. (2024). Corrugated Packaging Market Outlook. Retrieved from https://www.fibrebox.orgSustainable Packaging Coalition. (2023). Supplier Standards for Sustainable Packaging. Retrieved from https://sustainablepackaging.org (714)300-0650 request@brownpackaging.com Most Recent Posts: Categories: Corrugated Ecommerce ESD Design Display Flexible Packaging Foam Folding Carton Packaging Plastic Packaging Pouch Printing Protection Retail Rigid Box Thermoform Sustainability Subscribe To Our Newsletter By submitting your information, you agree to our terms and conditions and privacy policy. Custom Packaging Facebook Twitter LinkedIn Pinterest Relevant Posts
Packaging compliance is no longer optional—it’s a requirement for accessing retail shelves, shipping networks, and international markets. In 2026, buyers must navigate evolving regulations around sustainability, labeling, and testing to avoid costly fines, rejected shipments, or damaged customer relationships. Why Compliance Matters in 2026 Retail requirements: Major retailers demand FSC, ISTA, and sustainability certifications. E-commerce standards: Carriers enforce dimensional weight and package testing rules. Global trade: Export packaging must comply with ISPM 15, ASTM, and ISO guidelines. Consumer trust: Transparency in packaging claims impacts purchasing decisions. Key Compliance Areas for Buyers Material sourcing: FSC-certified corrugated and board for sustainability. Labeling standards: GS1-compliant barcodes and accurate product details. Durability testing: ISTA and ASTM protocols for drop, vibration, and compression. Sustainability regulations: Requirements for recyclable or compostable materials. Chemical restrictions: Compliance with FDA, EU, or state-specific standards. Common Compliance Challenges Keeping up with frequent regulatory changes. Managing multiple certifications across suppliers. Balancing compliance with cost-efficiency. Verifying supplier claims for sustainability. Best Practices for Staying Compliant Audit suppliers annually to confirm certification validity. Run internal packaging tests before scaling. Track regulatory updates for each region you ship to. Work with experienced partners who understand industry compliance. Packaging Solutions with Brown Packaging Brown Packaging helps buyers meet 2026 compliance standards with FSC-certified materials, ISTA-tested designs, and regulatory expertise. Our team ensures your packaging meets retailer, carrier, and sustainability requirements. Contact us to keep your program compliant. References Forest Stewardship Council (FSC). (2023). FSC Certification Guidelines for Packaging. Retrieved from https://fsc.orgInternational Safe Transit Association (ISTA). (2023). ISTA Testing Procedures for Transport Packaging. Retrieved from https://ista.orgGS1. (2024). Global Standards for Packaging and Labeling. Retrieved from https://www.gs1.org (714)300-0650 request@brownpackaging.com Most Recent Posts: Categories: Corrugated Ecommerce ESD Design Display Flexible Packaging Foam Folding Carton Packaging Plastic Packaging Pouch Printing Protection Retail Rigid Box Thermoform Sustainability Subscribe To Our Newsletter By submitting your information, you agree to our terms and conditions and privacy policy. Custom Packaging Facebook Twitter LinkedIn Pinterest Relevant Posts
In 2026, sustainability is no longer just a trend—it’s a buyer expectation. Forest Stewardship Council (FSC) certification has become a key benchmark for responsible packaging, signaling that materials are sourced from responsibly managed forests. For packaging buyers, FSC certification is more than a compliance checkbox—it’s a brand value that influences purchasing decisions, retailer acceptance, and customer loyalty. What Is FSC Certification? The Forest Stewardship Council certifies that paper-based packaging materials are sourced from forests managed for environmental responsibility, social benefit, and economic viability. FSC Mix: Packaging contains a blend of FSC-certified and controlled wood. FSC Recycled: Packaging is made entirely from recycled fiber. FSC 100%: Packaging is sourced only from FSC-certified forests. Why FSC Matters to Buyers in 2026 Retail access: Many major retailers now require FSC-certified packaging. Sustainability goals: Aligns with corporate ESG and carbon reduction commitments. Consumer trust: Customers recognize the FSC label and view it as credible. Global compliance: Meets international sustainability regulations. How FSC Certification Strengthens Brand Value Differentiation: Stand out with certified sustainable packaging. Marketing advantage: FSC logos reinforce eco-friendly messaging. Risk reduction: Verified sourcing prevents greenwashing claims. Customer loyalty: Environmentally conscious buyers prefer certified products. Challenges in FSC Implementation Limited supply of certain FSC substrates. Higher costs compared to non-certified materials. Need for supplier audits and documentation. Packaging Solutions with Brown Packaging Brown Packaging partners with buyers to integrate FSC-certified materials into corrugated boxes, folding cartons, and retail packaging. Our solutions support sustainability while maintaining cost efficiency and protection. Contact us to strengthen your brand with FSC-certified packaging. References Forest Stewardship Council (FSC). (2023). FSC Certification Guidelines for Packaging. Retrieved from https://fsc.orgSustainable Packaging Coalition. (2023). Consumer Insights on Sustainable Packaging. Retrieved from https://sustainablepackaging.orgSoroka, W. (2009). Fundamentals of Packaging Technology (4th ed.). Institute of Packaging Professionals. (714)300-0650 request@brownpackaging.com Most Recent Posts: Subscribe To Our Newsletter By submitting your information, you agree to our terms and conditions and privacy policy. Sustainable Packaging Facebook Twitter LinkedIn Pinterest Relevant Posts
Sustainability is now a top priority for packaging buyers. Retailers, regulators, and consumers are all demanding packaging solutions that reduce environmental impact without sacrificing performance. In 2026, buyers must balance eco-friendly materials, cost, and compliance to build programs that are both effective and future-ready. What Buyers Need to Know About Sustainable Packaging Regulatory pressure: Governments are enforcing stricter rules on recyclability and plastic use. Retail mandates: FSC certification and recyclable packaging are becoming standard requirements. Consumer expectations: Customers increasingly choose brands with visible sustainability commitments. Sustainable Material Options Recycled corrugated: High recycled content while maintaining compression strength. Compostable films: Suitable for select food and retail applications. Molded pulp inserts: Replace foam or plastic for protective packaging. Water-based coatings: Enhance moisture resistance without harmful chemicals. Balancing Cost and Performance Right-size packaging: Reduces material waste and shipping costs. Hybrid solutions: Combine eco-materials with corrugated for balance. Life cycle analysis: Evaluate true environmental impact, not just marketing claims. How to Evaluate Sustainable Suppliers Verify FSC, SPC, or ISO certifications. Request testing data for durability and recyclability. Audit supply chains for consistency and transparency. Ensure claims meet local and international compliance standards. Packaging Solutions with Brown Packaging Brown Packaging helps buyers implement sustainable packaging programs that balance cost, performance, and compliance. From recycled corrugated to eco-friendly coatings and inserts, we deliver solutions that meet 2026 sustainability goals. Contact us to explore sustainable packaging options. References Forest Stewardship Council (FSC). (2023). FSC Certification Guidelines for Packaging. Retrieved from https://fsc.orgSustainable Packaging Coalition. (2023). Packaging Sustainability Trends and Buyer Insights. Retrieved from https://sustainablepackaging.orgSoroka, W. (2009). Fundamentals of Packaging Technology (4th ed.). Institute of Packaging Professionals. (714)300-0650 request@brownpackaging.com Most Recent Posts: Categories: Corrugated Ecommerce ESD Design Display Flexible Packaging Foam Folding Carton Packaging Plastic Packaging Pouch Printing Protection Retail Rigid Box Thermoform Sustainability Subscribe To Our Newsletter By submitting your information, you agree to our terms and conditions and privacy policy. Sustainable Packaging Facebook Twitter LinkedIn Pinterest Relevant Posts
Choosing the right packaging material is one of the most important decisions buyers face. Single-material packaging offers simplicity and recyclability, while multi-material designs provide enhanced performance and protection. Understanding the trade-offs helps companies balance cost, functionality, and sustainability goals in 2026. What Is Single-Material Packaging? Single-material packaging uses one substrate—such as corrugated board, folding carton, or plastic—for the entire structure. Advantages: Easier to recycle and dispose. Lower material costs in many cases. Streamlined sourcing and inventory. Supports sustainability messaging. Disadvantages: Limited barrier protection. Less customization for fragile or complex products. May require added thickness for strength, increasing weight. What Is Multi-Material Packaging? Multi-material packaging combines two or more substrates—such as corrugated with foam, or paperboard laminated with film—to achieve specific performance outcomes. Advantages: Greater protection against moisture, oxygen, and impact. Allows for premium finishes and enhanced graphics. Ideal for fragile or high-value products. Customizable for unique supply chain conditions. Disadvantages: More difficult to recycle due to material separation. Higher cost and longer lead times. Complex sourcing and inventory management. When to Use Each Approach Single-material packaging: Best for products with low fragility, strong sustainability requirements, or cost-driven programs. Multi-material packaging: Best for high-value, fragile, or regulated products requiring advanced protection. Balancing Performance and Sustainability Buyers must weigh performance needs against eco goals: Use recyclable coatings to extend single-material performance. Choose hybrid designs that separate easily for recycling. Apply multi-material solutions only where risk of damage outweighs cost. Packaging Solutions with Brown Packaging Brown Packaging helps buyers evaluate when to use single- vs. multi-material packaging. Our team balances sustainability, performance, and cost to deliver solutions tailored to your supply chain. Contact us to explore the right approach for your products. References Forest Stewardship Council (FSC). (2023). FSC Packaging Certification Guidelines. Retrieved from https://fsc.orgSoroka, W. (2009). Fundamentals of Packaging Technology (4th ed.). Institute of Packaging Professionals.Sustainable Packaging Coalition. (2022). Design for Recyclability and Multi-Material Packaging Report. Retrieved from https://sustainablepackaging.org (714)300-0650 request@brownpackaging.com Most Recent Posts: Categories: Corrugated Ecommerce ESD Design Display Flexible Packaging Foam Folding Carton Packaging Plastic Packaging Pouch Printing Protection Retail Rigid Box Thermoform Sustainability Subscribe To Our Newsletter By submitting your information, you agree to our terms and conditions and privacy policy. Custom Packaging Facebook Twitter LinkedIn Pinterest Relevant Posts
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In a supply chain, your packaging is subjected to various stresses, including being pushed, pulled, dropped, and compressed against other packages. Proper packaging techniques are crucial for minimizing product loss, ensuring successful product launches, and avoiding shortages due to damages incurred during shipment. Overview: Effective Strategies to Enhance Packaging Protection Packaging not only needs to be attractive but also robust enough to protect the contents from the rigorous conditions of the supply chain. Here are comprehensive strategies to ensure your packaging holds up under stress and delivers your products safely to their destinations. Consider Packaging Inserts, Partitions, and Dividers Using packaging inserts, partitions, and dividers can greatly enhance the stability of your products within their boxes. These elements are crucial for preventing movement that can lead to damage: Inserts: These are molded or cut to fit the contours of your product, holding it snugly in place. Partitions and Dividers: These help organize the package and add an additional layer of separation and protection, especially useful for packages containing multiple items or products that must not touch each other. Optimize the Structural Design of Your Packaging The shape and size (structural design) of your packaging play a critical role in how well your products are protected: Custom Fit: Design your packaging to precisely fit your product with enough room for protective materials but not so much that items can shift around. Material Selection: Use the appropriate materials that provide enough strength and cushioning to protect your products from shocks and impacts. Don’t Cut Corners on Quality Selecting high-quality packaging materials can prevent a lot of issues down the line: Material Durability: Choose materials that can withstand the pressures of shipping and handling without degrading or failing. Quality vs. Cost: While it’s tempting to go for the cheapest options, investing in higher quality materials can reduce the need for costly replacements and avoid damage to your products. Learn more about cost vs protection. Utilize Edge Protectors for Extra Support Edge protectors can reinforce the corners and edges of your packages, which are often the first to suffer damage: Protection and Stability: Edge protectors keep the package shape intact and protect against impacts and crushing forces. Material Options: Common materials for edge protectors include paperboard and plastic, each offering different levels of protection and recyclability. Use the Right Tape for Your Application Choosing the appropriate tape is crucial for ensuring that your packages remain sealed and intact throughout their journey: Tape Quality: High-quality tape will secure your packages without peeling off or tearing easily. Application Specifics: Consider the environment your packages will be exposed to, such as cold or humid conditions, and choose tape that can handle these environments effectively. Select and Use the Right Stretch Film Stretch film wraps help hold your packages together on a pallet, providing stability and protection against dust, moisture, and movement: Film Type: Choose between cast and blown stretch films depending on your needs—blown film is typically more resistant to puncture and tear. Additives: Consider films with UV protection or anti-static properties if your products require these features. Label Your Packaging Clearly Proper labeling not only helps with handling and shipping but can also reduce the risk of mishandling: Informational Labels: Include handling instructions, product descriptions, and any necessary warnings to ensure proper treatment during transit. Consider Cushioning Products Cushioning materials can absorb shocks and protect your products from impacts and vibrations: Types of Cushioning: Options include bubble wrap, foam inserts, air pillows, and packing peanuts, each suitable for different types of products and levels of protection. Test Your Packaging Material and Products Conducting tests according to standards set by organizations like the International Safe Transit Association (ISTA) ensures your packaging can withstand typical handling and shipping conditions: Testing Standards: Follow established testing protocols to simulate shipping and handling stresses on your packaging to see if they meet the required durability standards. Conclusion: Ensuring Optimal Package Protection By implementing these strategies, you can significantly enhance the protection of your products throughout the supply chain. From choosing the right materials and designs to employing protective inserts and rigorous testing, each step plays a vital role in safeguarding your items against potential damage. Collaborate with packaging experts like Brown Packaging to tailor solutions that meet your specific needs and improve the resilience of your packaging systems. (714)300-0650 request@brownpackaging.com Most Recent Posts: Categories: Corrugated Folding Carton Display Packaging Rigid Box Subscribe To Our Newsletter By submitting your information, you agree to our terms and conditions and privacy policy. Custom Packaging Facebook Twitter LinkedIn Pinterest Relevant Posts
Packaging is an integral part of the overall customer experience, providing protection, information, and branding to the products we buy. However, when it comes to shipping goods, the protective aspect of packaging becomes increasingly crucial. This blog will delve into the role of protective packaging in reducing product damage during transport and storage. Understanding Protective Packaging Before we can fully understand the role protective packaging plays in reducing product damage, it’s crucial to know what it is. Protective packaging, as the name implies, is designed to safeguard products from damage during shipment and storage. This can include materials such as bubble wrap, foam inserts, air pillows, corner protectors, and many other types of specialized packaging. The primary goal of protective packaging is to ensure that a product arrives at its destination in the same condition as when it left the warehouse or factory. It achieves this by absorbing shocks, preventing scratches or scuffs, and protecting against environmental factors such as moisture or temperature changes. The Impact of Product Damage Product damage can have far-reaching effects beyond the immediate financial loss of the product itself. These can include: Negative customer experience: A damaged product is likely to lead to an unhappy customer, which can result in negative reviews and lower repeat business. Increased costs: Besides the obvious cost of the damaged product, there can be additional costs associated with returns, replacements, and potentially even compensation for the customer. Brand reputation: Regular occurrences of damaged products can harm a company’s reputation, leading to a loss of trust and potential customers. Environmental impact: Damaged products often end up in landfills, contributing to environmental pollution. Given these impacts, it’s clear why protective packaging is so important. The Role of Protective Packaging in Damage Reduction Protective packaging plays a key role in damage reduction in several ways: Cushioning and Shock Absorption This is perhaps the most obvious role. Materials such as bubble wrap, foam inserts, or inflatable air pillows provide a buffer around the product, absorbing any shocks or impacts that may occur during transit. This can prevent breakages, dents, and other physical damage. Filling Void Spaces Protective packaging such as packing peanuts or paper can fill the empty space in a box, preventing the product from moving around during transit. This can protect against scratches, scuffs, or other damage caused by the product colliding with the sides of the box. Protection from Environmental Factors Some types of protective packaging, such as barrier bags, can protect against environmental factors such as moisture, dust, or temperature changes. This can be crucial for products that are sensitive to these factors, such as electronics or certain types of food. The Future of Protective Packaging As technology evolves, so too does protective packaging. Innovations such as intelligent packaging systems are able to detect and alert when a package has been dropped or mishandled. Biodegradable and recyclable protective packaging options are also becoming more popular, helping to reduce the environmental impact of packaging. If you are interested in protecting your products effectively, then partner with Brown Packaging today to get started. (714)300-0650 request@brownpackaging.com Most Recent Posts: Categories: Corrugated Ecommerce ESD Design Display Flexible Packaging Foam Folding Carton Packaging Plastic Packaging Pouch Printing Protection Retail Rigid Box Thermoform Sustainability Subscribe To Our Newsletter By submitting your information, you agree to our terms and conditions and privacy policy. Custom Packaging Facebook Twitter LinkedIn Pinterest Relevant Posts
Shipping glass products can be challenging due to their fragile nature. Whether you’re shipping glass jars, bottles, or other delicate items, the packaging you choose plays a critical role in ensuring their safe arrival. This guide provides practical strategies and materials to protect glass during transit, reducing the risk of damage. Tips for Protecting Glass During Transit Minimize Empty Space Empty space inside the package allows glass items to move around, increasing the likelihood of breakage.• Choose packaging that closely fits your product dimensions.• Fill any gaps with cushioning materials like foam, packing peanuts, or bubble wrap.Pro Tip: Use dividers or molded inserts to keep multiple items secure and separate. Use Durable Boxes Your choice of shipping box can make or break your packaging strategy—literally.• Sturdy cardboard or corrugated boxes provide better protection than thin or flimsy options.• Consider weather-resistant materials to protect against moisture during transit.Pro Tip: Double-boxing adds an extra layer of protection for particularly fragile or valuable glass items. Invest in Custom Packaging Custom packaging solutions are tailored to your product’s specific needs.• Custom-fitted boxes, foam or molded pulp inserts keep items secure and reduce movement.• These options often incorporate materials designed to absorb shock and protect against impacts.Pro Tip: Custom packaging may have a higher upfront cost but often saves money by reducing breakage and returns. Test Your Packaging Before Shipping Simulate real-world shipping conditions to identify potential weaknesses in your packaging.• Drop tests and vibration tests can help ensure your materials hold up under stress.• Make adjustments to address any vulnerabilities.Pro Tip: Testing your packaging can also help you optimize material usage, balancing protection with cost efficiency. Best Materials for Shipping Glass Bubble Wrap Lightweight and versatile, bubble wrap provides excellent cushioning.• Use it to wrap individual items tightly and secure with tape.• Place additional layers around the product if needed.Cons: Not eco-friendly and can be time-consuming to apply. Molded Pulp Inserts Custom-shaped from recycled materials, molded pulp provides a snug fit for glass items.• Protects against movement and shock.• Biodegradable and easy to recycle.Cons: Higher cost and requires a steady supply of recycled materials. Corrugated, Chipboard, Foam Inserts & Partitions These inserts help stabilize and protect individual items during transit.• Corrugated inserts offer strong structural support and can be customized to fit product shapes.• Chipboard inserts provide a thinner, eco-friendly option ideal for lighter products or presentation.• Foam inserts absorb shock and protect fragile items with precision cutouts.• Partitions keep multiple items separated to prevent internal impact.Cons: May require custom tooling or design, but provide significant value in protection and product organization. Wrapping Paper An affordable and eco-friendly option for additional cushioning.• Use in combination with other materials to fill gaps or wrap items.Cons: Thin and unable to absorb significant shock on its own. Packing Peanuts Lightweight and shock-absorbent, packing peanuts fill empty spaces effectively.• Ensure items are tightly surrounded to prevent shifting.Cons: Less environmentally friendly and can be messy to handle. How to Pack Glass Jars for Shipping Wrap Each Jar Securely: Use bubble wrap, molded pulp, or other protective materials. Insert Dividers: Keep jars separate to avoid collisions. Seal Liquids: Place liquid-filled jars in leak-proof bags before wrapping. Fill Empty Spaces: Use packing peanuts or crumpled paper to stabilize items. Reinforce the Box: Use sturdy tape to seal the box and reinforce the seams. Final Packing Steps Layer the Base: Place at least 3 inches of cushioning material at the bottom of the box. Position the Items: Place glass products in the center, away from edges. Top Layer: Add another layer of cushioning to protect the top. Seal and Label: Secure the box with packing tape and add “Fragile” labels to inform handlers. Why Proper Packaging Matters Shipping fragile items like glass is a challenge, but investing in the right packaging materials and techniques can significantly reduce breakage. Properly protected items not only ensure customer satisfaction but also save you money on replacements and returns. Need expert advice on packaging solutions?Contact us today to explore custom options for your shipping needs! (714)300-0650 request@brownpackaging.com Most Recent Posts: Categories: Corrugated Ecommerce ESD Design Display Flexible Packaging Foam Folding Carton Packaging Plastic Packaging Pouch Printing Protection Retail Rigid Box Thermoform Sustainability Subscribe To Our Newsletter By submitting your information, you agree to our terms and conditions and privacy policy. Custom Packaging Facebook Twitter LinkedIn Pinterest Relevant Posts