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The Basics of Stretch Film

Stretch Film

Stretch film is a fundamental component in packaging, crucial for securing products on pallets for safe storage and transportation. This versatile plastic wrapping material is used worldwide by businesses of every type to protect and stabilize cargo during transit and in warehouses. Understanding the different types of stretch film and their specific applications is essential for optimizing packaging operations and reducing costs.

What You Need To Know About Stretch Film

Stretch film is designed to cling tightly to items, providing a secure overwrap that protects them from dust, moisture, and movement. Let’s dive into the details of the extrusion process, types of stretch film, and practical applications to help you make an informed decision when choosing the right stretch film for your needs.

Stretch Wrap

Extrusion Process

The extrusion process is crucial in stretch film manufacturing, involving the heating or compression of resin to achieve the desired viscosity. This resin is then formed into a plastic layer through either a cast or blown extrusion process.

Cast Stretch Film

Cast stretch film is produced by melting resin and pushing it through a flat die onto chilled rollers, where it solidifies. This method creates a clear, glossy film with excellent cling and quiet unwind properties.

Advantages of Cast Stretch Film:
  • Good for securing pallet loads with smooth and straight edges (A and B loads).
  • Transparent finish that makes it easier to see merchandise, product information, directions, and barcodes.
  • Low noise when wrapping the pallets.
  • Self-adhering properties.
  • Available in single or double side cling (sticky). 
  • Medium puncture resistance.
  • Easy to apply.
  • Cheaper alternative compared to blown film.
Disadvantages of Cast Stretch Film
  • Not as strong as blown film in holding merchandise.
  • Less memory and more prone to tear than blown film.
Cast Stretch Film With Semi Automatic Machine

Blown Stretch Film

Blown stretch film is made by extruding melted plastic through an annular slit die, followed by blowing the molten tube up with air to form a thin film. This process results in a film that is strong, puncture-resistant, and has a higher degree of memory.

Advantages of Blown Stretch Film:
  • Good for securing pallets with pointed or sharp edges (C- loads). 
  • High resistant to tears and punctures
  • Provides a higher carrying and holding capacity
  • High level of memory once stretched
Disadvantages of Blown Stretch Film
  • Makes noise when wrapping the pallets
  • Not as clear as cast film
  • More expensive than cast
Stretch Film

Types of Stretch Film

Conventional Stretch Film

This is the standard film used for a variety of applications, versatile enough to handle regular load types.

Engineered Stretch Film

Engineered films are designed with advanced polymers to offer better performance with less material, ideal for reducing waste and improving load stability with less film.

Pre-stretched Stretch Film

Pre-stretched films are extended close to their ultimate break point prior to being wound onto rolls. This film is lighter and easier to apply, reducing fatigue for operators and material usage.

stretch film

Application Methods

Hand Rolls

Hand rolls are used for manual application, suitable for businesses that wrap fewer than 50 pallets per day. They are portable and do not require machinery, making them accessible for smaller operations.

Machine Rolls

Machine rolls are used with automatic or semi-automatic pallet wrapping machines. These are suitable for high-volume environments, providing consistent wrapping and reducing labor costs.

Thickness and Additives

The thickness of stretch film is typically measured in gauges, with a variety of specifications available to suit different load types and handling conditions. Additives can be incorporated into the film to confer additional properties such as UV resistance, anti-static behavior, or color tinting, enhancing functionality and safety.

Stretch Film Hand Roll Onto Pallet

Hand Rolls

Semi Automatic Stretch Film Machine and Wrap

Machine Rolls

Stretch Film Hand Rolls

Film With Additives

Summary: The Importance of Choosing the Right Stretch Film

Selecting the right type of stretch film is vital for effective product protection and operational efficiency. By understanding the different types and their specific benefits, businesses can significantly reduce material waste, enhance cargo security, and optimize costs. Whether you’re wrapping a few pallets a day by hand or managing a large-scale distribution center, the appropriate stretch film can make a significant difference in your packaging operations.

For detailed advice and options on stretch films, consider reaching out to packaging experts like Brown Packaging, who can provide tailored solutions based on your specific needs and industry requirements.

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Innovations in Corrugated Box Design for Fragile Products
Corrugated
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Innovations in Corrugated Box Design for Fragile Products

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Understanding and Preventing Breakage in Packaging
Protection
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Understanding and Preventing Breakage in Packaging

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the Role of Child-Resistant Blister Packs in Consumer Safety
Packaging
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The Role of Child-Resistant Blister Packs in Consumer Safety

With the rise in accidental medication ingestions by children each year, it has become increasingly important to implement child-resistant packaging. Among various packaging solutions, child-resistant blister packs stand out for their potential in enhancing consumer safety. This blog will delve deep into understanding the role of child-resistant blister packs in consumer safety. What are Child-Resistant Blister Packs? Child-resistant blister packs are special types of packaging designed to reduce the risk of children ingesting hazardous substances. These are often used for prescription drugs, over-the-counter medications, and even some types of household chemicals. A perfect example of a child-resistant blister pack is known as a trap pack. A “trap pack” is a specialized packaging designed to thwart unauthorized access, particularly by children, and includes a built-in mechanism or technology to alert caregivers or parents when tampering occurs. These innovative packages enhance child safety by combining physical barriers with real-time alert systems to prevent access to potentially hazardous contents. These packs are specifically designed to be difficult for children to open, usually requiring a level of dexterity or understanding beyond their capabilities. However, they are also designed to allow adults to open them without too much difficulty. Why Child-Resistant Packaging is Important? Over the years, accidental poisoning from medication has been a significant concern. Children are naturally curious and love to explore their environment by tasting, touching, and sniffing unfamiliar objects. If they gain access to potentially harmful substances, such as certain medications or household chemicals, the results can be dangerous or even fatal. According to the American Association of Poison Control Centers, over 50% of the over two million poisoning incidents each year in the United States happen to children under the age of six. This underscores the need for effective child-resistant packaging. Design and Features of Child-Resistant Blister Packs Most child-resistant blister packs feature one or more barriers to entry. These could be hard-to-pierce foils, push-through tabs, or complex series of steps that need to be completed before the medication can be accessed. These features have to strike a delicate balance: being complex enough to deter children, but not so complex that they prevent adults, especially the elderly, from accessing their medication. The Effectiveness of Child-Resistant Blister Packs The introduction of child-resistant packaging has been associated with a significant decline in child poisonings. The US Consumer Product Safety Commission estimates that child-resistant packaging prevents the poisoning of 50,000 children each year in the US alone. Despite this, child-resistant packaging is not child-proof. In other words, given enough time and determination, a child may eventually be able to access the contents of the package. Therefore, while these blister packs add an extra level of safety, they should not be viewed as a replacement for responsible storage of medication and other dangerous substances out of children’s reach. Child-Resistant Blister Packs and Elderly Consumers While child-resistant blister packs are designed to protect children, there’s a group of consumers who sometimes struggle with them: the elderly. Due to potential issues like decreased hand strength and dexterity, or cognitive decline, some seniors find these packs difficult to open. Recognizing this problem, the industry has started to implement dual-functional packaging. These packages maintain their child-resistant properties when closed in one way, but become easy-to-open when closed in another way, catering to the needs of elderly or disabled consumers. The Future of Child-Resistant Packaging The packaging industry continues to innovate in response to the needs of consumers. Emerging technology, like biometrics, may play a role in future child-resistant packaging designs. For example, packaging that only opens with the touch of an adult hand could offer an effective and user-friendly solution. Additionally, there’s ongoing research and development in the area of “trap packs,” which are designed to not only deter children from opening them but also to alert caregivers or parents when tampering is attempted. Summary: Blister Packs and Child Safety Child-resistant blister packs play a crucial role in consumer safety. By making it harder for children to access potentially harmful substances, they significantly reduce the risk of accidental poisoning. However, it’s crucial to remember that these packs are an additional safeguard and not a replacement for careful storage and supervision. As technology advances, we can look forward to even more effective child-resistant packaging solutions. If you are interested in blister packs, then partner with Brown Packaging today to get started. (714)300-0650 request@brownpackaging.com Most Recent Posts: Categories: Corrugated Ecommerce ESD Design Display Flexible Packaging Foam Folding Carton Packaging Plastic Packaging Pouch Printing Protection Retail Rigid Box Thermoform Sustainability Subscribe To Our Newsletter By submitting your information, you agree to our terms and conditions and privacy policy. Blister Packaging Facebook Twitter LinkedIn Pinterest Relevant Posts

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