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Plastic vs Paper Packaging Tape: Which to use?

Plastic vs paper packaging tape

Plastic and paper packaging tapes both serve the same core purpose — sealing, wrapping, and bundling packages — but their performance differs depending on application. Each has unique properties that affect strength, cost, recyclability, and security. Choosing the right tape ensures your packaging remains efficient, secure, and cost-effective.


Plastic Packaging Tape

Plastic tape, often called clear tape, is a pressure-sensitive tape designed for lightweight and general-purpose packaging. It is popular for being durable, dust-resistant, inexpensive, and easy to apply with hand or machine dispensers.

Common Types

  • Polypropylene (BOPP): Thin, cost-effective, customizable; best for light to medium-duty use.

  • Polyvinyl Chloride (PVC): Thicker, quieter, and more durable; better for heavier packages but more expensive.

Adhesives Used

  • Acrylic: Performs in hot and cold environments; good for long-term storage.

  • Hot Melt: Aggressive initial tack; best for shipping and storage but less reliable under temperature extremes.

  • Rubber-Based: Premium adhesive with strong bonds in all conditions; higher cost.

Advantages

  • Readily available and inexpensive

  • Easy to apply, even on the go

  • Highly customizable for branding

Disadvantages

  • Less secure than paper tape

  • Often requires multiple layers for strength

  • Lower recyclability compared to paper tape

Best Applications


Plastic tape is best for lightweight, everyday shipping and situations where cost efficiency and branding flexibility matter.

Polypropylene Tape BOPP

BOPP Tape

Polyvinyl Chloride PVC tape

PVC Tape

Paper Packaging Tape

Paper tape, often called Kraft tape, uses a starch-based adhesive and is valued for its strength, tamper resistance, and sustainability. It is ideal for heavy-duty or high-security packaging.

Common Types

  • Water Activated Tape (WAT): Creates a permanent bond when moistened. Available in reinforced (fiberglass strands) or non-reinforced grades.

  • Flatback Tape: Pressure-sensitive version suitable for heavy packaging and weather-resistant sealing. Available in multiple colors.

Advantages

  • Strong and tamper-proof

  • Requires less tape per seal

  • Recyclable and eco-friendly

  • Performs well in extreme environments

Disadvantages

  • Requires a dispenser (less portable)

  • Slower to apply in fast-paced operations

Best Applications


Paper tape is best for heavier, high-value shipments where strength, security, and sustainability are priorities. Common in food, pharmaceuticals, healthcare, electronics, and e-commerce.

Water activated paper tape

Water Activated Tape

Flat back packaging tape

Flatback Tape

Plastic vs. Paper: Key Differences

FeaturePlastic TapePaper Tape
MaterialPolypropylene or PVCKraft paper with starch adhesive
ApplicationLightweight, general useHeavy-duty, tamper-proof
Ease of UsePortable, quick to applyRequires dispenser
SustainabilityLess recyclableFully recyclable
SecurityLowerHigher (tamper evident)
CostLower upfront costHigher upfront, less used per seal

Work With Brown Packaging

At Brown Packaging, we help businesses select the right tape for their specific shipping and operational needs. Whether you need cost-effective plastic tape for high-volume shipments or secure paper tape for heavy-duty applications, our team can guide you toward the best choice. Contact Brown Packaging today to get started.


References

  • Pressure Sensitive Tape Council (PSTC). (2023). Packaging Tape Standards and Applications. Retrieved from https://www.pstc.org

  • Flexible Packaging Association. (2023). Adhesives and Packaging Performance. Retrieved from https://www.flexpack.org

  • Robertson, G. L. (2016). Food Packaging: Principles and Practice (3rd ed.). CRC Press.

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Choosing the Right Folding Carton: Straight Tuck End vs. Reverse Tuck
Folding Carton
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Straight Tuck End vs. Reverse Tuck: Which is the Right Choice?

Folding cartons are a staple in the packaging industry, known for their versatility and functionality. Among the various styles available, two popular choices are the straight tuck end (STE) and reverse tuck end (RTE) cartons. Each style offers unique features and advantages that cater to different packaging needs. In this blog, we will explore the functions, features, design considerations, benefits, and applications of both straight tuck end and reverse tuck end cartons to help you make an informed decision. Straight Tuck End (STE) Cartons Functions and Features: Opening and Closing Mechanism: Straight tuck end cartons feature tuck flaps on the same side at the top and bottom of the box. These flaps can be easily tucked into the carton for closure, providing a secure seal. Design Versatility: STE cartons offer ample design flexibility, with options for custom die-cut windows, embossing, foil stamping, and various printing techniques. This makes them ideal for branding and product visibility. Ease of Assembly: These cartons are user-friendly, as they can be quickly assembled by hand, reducing labor costs in packaging lines. Benefits: Secure Closure: The straight tuck design ensures that the contents remain securely enclosed within the carton, reducing the risk of tampering or damage during transit. Aesthetic Appeal: STE cartons can be designed with a premium look and feel, making them suitable for high-end products like cosmetics, pharmaceuticals, and luxury goods. Cost-Effective: They are often more cost-effective than other carton styles due to their straightforward design and ease of production. Inserts: STE cartons can be made with inserts that provide customizable support and protection, ideal for securing fragile items like electronics or glass during transit. They also enhance product presentation by being designed to fit the exact shape of the product, significantly improving the unboxing experience and making the carton especially appealing for gift items and luxury products where first impressions are key. Window Cutouts: Window cutouts in STE cartons offer product visibility, allowing consumers to view the product inside without opening the packaging, which is particularly advantageous for items where visual appeal influences purchasing decisions, such as food, toys, or beauty products. These cutouts not only enhance shelf appeal by showcasing the product and differentiating it on retail shelves but also provide customization options in terms of shape and size, aligning closely with marketing and branding strategies to create a distinctive visual identity. Applications: Straight tuck end cartons find wide application across various industries, including: Cosmetics and beauty products Pharmaceuticals and healthcare Electronics accessories Food and confectionery Apparel and clothing Reverse Tuck End (RTE) Cartons Functions and Features: Opposite Tuck Closure: Reverse tuck end cartons have tuck flaps on opposite sides of the carton. The top flap tucks into the rear panel, while the bottom flap tucks into the front panel. Product Accessibility: RTE cartons offer easy access to the product as both the top and bottom can be opened separately. This feature is particularly convenient for consumers. Design Space: These cartons provide ample space for product information, branding, and graphics on both the front and rear panels. Benefits: Convenient Access: The reverse tuck design allows consumers to access the product without fully opening the carton, making it user-friendly. Efficient Storage: RTE cartons stack efficiently, saving space during storage and transportation. Versatile Applications: They are versatile and suitable for various product sizes and industries, including electronics, hardware, pharmaceuticals, and consumer goods. Applications: Reverse tuck end cartons are commonly used in the following industries: Electronics and gadgets Hardware and tools Pharmaceuticals and vitamins Consumer goods and retail Office and stationery products Choosing the Right Carton Style: What to Include in Your Decision When deciding between straight tuck end and reverse tuck end cartons, consider the following factors: Product Type: Think about the nature of your product. If it requires easy access for consumers, reverse tuck end cartons may be more suitable. For products requiring a premium presentation, straight tuck end cartons may be preferable. Branding and Design: Assess your branding and design requirements. 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Custom Folding Cartons Facebook Twitter LinkedIn Pinterest Relevant Posts

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The Art and Science of Corrugated Box Design
Corrugated
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The Art and Science of Corrugated Box Design

Corrugated boxes are a ubiquitous part of our daily lives, used for packaging and shipping a wide variety of products. While they may seem simple on the surface, there is a remarkable blend of art and science involved in their design. A well-designed corrugated box ensures that products are protected during transit, minimizes material waste, and enhances the overall packaging experience. In this comprehensive guide, we will delve into the world of corrugated box design, exploring the artistry and scientific principles behind it. Understanding Corrugated Fiberboard Before diving into box design, it’s important to understand the material at its core: corrugated fiberboard. This versatile material consists of three layers: two flat linerboards on the outer surfaces and a wavy or fluted medium sandwiched between them. The fluted medium provides strength and rigidity, while the linerboards offer protection and a printable surface for branding and labeling. The Functionality of Corrugated Boxes The primary function of a corrugated box is to protect its contents during transit. However, the design must also consider factors such as cost-effectiveness, sustainability, and ease of handling. Let’s explore the various aspects that contribute to the functionality of corrugated boxes. Structural Integrity: The box must be structurally sound to withstand stacking, impact, and other stresses encountered during shipping. The arrangement and dimensions of flutes, the selection of linerboard thickness, and appropriate adhesive bonding all play a crucial role in ensuring the box’s strength. Stackability and Compression Strength: Corrugated boxes are often stacked on pallets during storage and transportation. A well-designed box should have sufficient compression strength to withstand the weight of other boxes stacked on top without collapsing or deforming. Cushioning and Protection: The box should provide adequate cushioning to protect the product from shocks, vibrations, and potential damage during transit. This can be achieved through the use of internal supports such as partitions, inserts, or foam padding. Ergonomics and Handling: The design should consider ease of handling for both workers and end-users. Factors like handholds, perforations for easy opening, and appropriate sizing contribute to a positive user experience. Sustainability: With growing environmental concerns, sustainable packaging is gaining prominence. Design considerations such as material selection, optimizing box dimensions to minimize waste, and incorporating recyclable or biodegradable materials contribute to a greener packaging solution. Box Design Considerations Designing a corrugated box involves a balance between functionality, aesthetics, and efficiency. Here are key considerations to keep in mind when embarking on the design process. Product Specifications: The dimensions, weight, fragility, and shape of the product being packaged influence the box design. It’s crucial to accurately measure and understand these specifications to ensure a well-fitted and protective box. Box Style Selection: Various box styles, such as regular slotted containers (RSCs), die-cut boxes, and telescopic boxes, cater to different product requirements. Choosing the appropriate box style influences factors such as ease of assembly, stackability, and presentation. Flute Selection: Corrugated fiberboard comes in different flute profiles, including A, B, C, E, and F. Each flute type offers specific strength and cushioning properties. Selecting the right flute profile based on the product’s fragility and weight is essential for optimal protection. Graphics and Branding: Corrugated boxes provide a valuable branding opportunity. Consider incorporating visually appealing graphics, logos, and other branding elements on the box surface to enhance the overall product presentation and create a memorable unboxing experience for the customers. Material Selection: The choice of linerboard material affects both the box’s strength and its visual appeal. Factors such as recycled content, virgin fibers, and the overall quality of the linerboard must be considered. Additionally, selecting the appropriate adhesive for bonding the layers is crucial for maintaining box integrity. Structural Design: The structural design of the box involves determining the dimensions, fluting orientation, and reinforcements required for optimal strength. Computer-aided design (CAD) software and structural analysis tools can aid in creating efficient and robust box designs. Testing and Prototyping: Before mass production, it’s essential to test and prototype the box design to ensure its functionality. Physical or virtual testing methods can evaluate the box’s performance under various conditions, such as drop tests, compression tests, and vibration tests. Supply Chain Considerations: The design should also take into account factors such as efficient storage, transportation, and stacking within the supply chain. Optimizing box dimensions to maximize space utilization and minimize transportation costs is an important consideration. Innovation in Corrugated Box Design The world of corrugated box design is constantly evolving, driven by advancements in technology and changing consumer demands. Innovations in this field aim to enhance functionality, sustainability, and user experience. Here are a few notable innovations in corrugated box design: E-commerce Packaging Solutions: With the exponential growth of online shopping, e-commerce packaging has become a focus of innovation. Designs that offer easy opening, customized printing for branding, and secure protection for products are key considerations in this area. Smart Packaging: Integration of technology into corrugated boxes opens up possibilities for smart packaging solutions. RFID tags, QR codes, or other tracking mechanisms can provide real-time information about the package’s location, handling, and condition. Bio-based Materials: Researchers are exploring bio-based alternatives to traditional corrugated materials, such as bio-based adhesives and coatings, as well as biodegradable or compostable fiberboards. These materials offer increased sustainability and reduced environmental impact. Intelligent Packaging Design: Designers are incorporating features such as perforations, tear strips, and resealable elements into box designs, enhancing user convenience and reusability. If you are interested in custom corrugated boxes, then partner with Brown Packaging today to get started. (714)300-0650 request@brownpackaging.com Most Recent Posts: Categories: Corrugated Ecommerce ESD Design Display Flexible Packaging Foam Folding Carton Packaging Plastic Packaging Pouch Printing Protection Retail Rigid Box Thermoform Sustainability Subscribe To Our Newsletter By submitting your information, you agree to our terms and conditions and privacy policy. Custom Corrugated Boxes Facebook Twitter LinkedIn Pinterest Relevant Posts

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10 Essential Questions You Should Ask Your Packaging Supplier
Packaging
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10 Essential Questions You Should Ask Your Packaging Supplier

Finding the right packaging supplier for your company can be quite a challenging, time consuming, and frustrating process, since not all packaging companies are the same. Packaging companies can vary among quality standards and capabilities to products, services, who they serve and where. For your company’s success it is important for you to select the right packaging provider for your business as it can have a direct impact on your company’s operations. A good packaging supplier should be able to meet all of your packaging needs in one place and on time (within industry standard). A quality packaging supplier will improve your business operations with efficient packaging solutions, which will help your bottom line. Typically, a poor packaging supplier will not be able to fulfill your order to your specifications or requirements. Usually, a poor packaging supplier will provide a poor experience with delivery delays, quality issues, billing roadblocks, which will essentially cost you time and many lost opportunities for your business. Ultimately, your packaging provider’s products, services, capabilities, quality standards, who they serve and where, should align with your company’ needs. In order to find this information, you have to ask questions to potential suppliers you are considering working with. Overview: 10 Questions You Need To Ask Your Packaging Provider What Packaging Products Do You Offer? Do You Offer Any Services? Are You A Manufacturer or Distributor? What Is Your Expected Lead Time? Is There An Order Minimum? Can You Supply Me With Samples, If Needed? Can You Meet Retailer Requirements? Do You Have Any Recommendations Or Concerns For My Project? How Much Does It Cost For Delivery? Are You Experienced In Projects Similar To Mine? What Packaging Products Do You Offer? Not all packaging suppliers provide the same packaging products, as there are a large variety of packaging supplies in the market. Some suppliers focus on stock or standard products, others do custom packaging and some do both. Not every packaging supplier will sell the same product. For example, some packaging companies focus on POP displays, some will supply foam, others focus on corrugated or chipboard boxes. You will find that some packaging companies may only offer one product and specialize in that product, while others can offer you a wide selection of stock and custom packaging. Ultimately, depending on what packaging company you choose to question, their answer should vary from one another. It is important to keep in mind that you are looking for a packaging partner that can help you and fulfill your packaging needs. Do You Offer Any Services? Like products, services and capabilities of the packaging supplier can vary from one another. Services can be delivery, product and material sampling/testing, consulting, structural design, graphic design, fulfillment, and more. Some of these services can be offered in-house by the packaging supplier or it may be outsourced. Services are usually most required when you are purchasing a custom packaging product. Stock products generally do not require services as often. Delivery services are usually universally provided by packaging suppliers. Pick a packaging service provider that works best for you. If your supplier does not offer your desired services, then this may require you to involve another party or to find a supplier that does everything for you under them. Are You A Manufacturer or Distributor? Buying from a manufacturer versus a distributor can be completely different. Manufacturers tend to only provide only one or few products and services, while a distributor can provide you a wide variety of products and services. Purchasing from a manufacturer is best when you are buying in bulk and are only seeking one item. It is important to mention that some manufacturers only work distributors and may not supply products to you. Distributors are ideal when you are unsure about what packaging product you will need, as they can supply and recommend a variety of packaging products. If you need multiple packaging products, for example, packaging tape, boxes, edge protectors, stretch film and labels, then a distributor can help you get all that in one place. In addition, they work with a variety of manufacturers and vendors to help provide you a wide range of outsource services that you may need. Hybrid suppliers can provide some of these services in-house in addition to what a distributor can provide. What Is Your Expected Lead Time? It is important for you to meet your project deadlines, prevent shortages, and missed opportunities due to poor lead times. By asking your supplier when they expect your packaging order to be complete, should be a main focus on whether you choose that supplier. Lead times can tell you a lot about your packaging supplier such as their purchasing power in the market, relationship with other suppliers, and how attentive they are to your order. This does not mean you should create unrealistic deadlines, as packaging can be complex and take time to create, however you should see if it’s comparable to other vendors you are trying to get a quote from. In general, stock packaging products have a much lower lead time, while custom packaging products have a much longer lead time. Is There An Order Minimum? Manufacturers and distributors typically require order minimums when placing an order. This is because in order to remain profitable, competitive, and in business, they have to cover all costs of creating or supplying your packaging, while including a markup. Order minimums are subjective to suppliers, some are more efficient than others in small quantities, while others are better in medium or large quantities. This is based on machinery and company capabilities, networking (for distributors). In addition, order minimums will vary based on what materials you order. Depending on how much packaging product you will need will help influence which packaging provider will work best for you. Can You Supply Me With Samples, If Needed? Product and material sampling is key to a successful packaging transaction. Before placing such a large investment, it is recommended you sample your product

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