window.uetq = window.uetq || []; window.uetq.push(‘event’, ‘submit_lead_form’,{ event_label:‘SUBMIT MESSAGE’ }); window.lintrk('track', { conversion_id: 10271009 }); window.lintrk('track', { conversion_id: 10271017 });

Brown Packaging

With over 30 years of experience, Brown Packaging has been a trusted partner for businesses of all sizes, providing custom and stock packaging solutions tailored to their needs. Our in-house services ensure personalized support, guiding you from concept to completion for a seamless experience. Whether you need innovative designs or sustainable options, we work with you every step of the way to deliver exceptional packaging results.

Custom Packaging Products Brown Packaging

We offer a variety of custom packaging products and solutions to meet all your packaging needs in one place. You’ll work directly with a dedicated project specialist to customize your package according to your specifications, including branding, features, and design.

Custom Corrugated Box

Corrugated Boxes

Corrugated boxes are durable, recyclable, strong, and widely used in packaging applications.
custom folding cartons

Folding Cartons

Thin and flexible paperboard or chipboard cartons used in packaging lightweight products.

POP Displays

Showcase your products on the retail floor, counter-top, or shelf with point of purchase (POP) Displays.
Custom Food-Pouch and Sample Packaging-

Pouches

Multilayered film and plastic used to store and display lightweight products.

Foam

Protect your product with custom cut foam inserts and edge protectors.

Additional Packaging

Blister packs, clamshells, roll stock, thermoform, mailers and more.

Our stock packaging products, from corrugated boxes to stretch film, offer a wide selection, including essentials like tape, edge protectors, labels, and more, with quick turnaround times to meet your packaging needs efficiently.

We help businesses bring their products to retail with compliant solutions.

Optimize your packaging’s durability, security, branding, cost, unboxing experience and more.

We build durable and efficient packaging for simple to the most complex products.

Sterilization, clean room and medical compliant packaging products and solutions.

Federal and Drug Administration (FDA) compliant packaging and solutions.

We serve a wide variety of businesses including: pet, toy, cosmetic, electronic and more.

At Brown Packaging, we help our clients create unique packages that reflect their brand and produce results. As a result, we look to add as much value to your packaging experience and product as possible with our services.

Edit Content
structural design concepts

Optimize Your Packaging with Structural Design Services

Our structural design services optimize your packaging by enhancing durability and reducing material use, which leads to cost savings and increased sustainability. By focusing on efficient design, we help improve product protection, reduce shipping costs, and minimize environmental impact. These tailored solutions also boost your brand’s shelf presence, making your packaging both functional and attractive.

Edit Content
Packaging Graphic Design Services

Elevate Your Packaging with Graphic Design Services

Our graphic design services enhance your packaging by creating visually appealing designs that strengthen branding and attract customer attention. By focusing on cohesive brand identity and impactful visuals, we ensure your products stand out on the shelf and resonate with your target audience. Thoughtfully designed packaging not only improves shelf appeal but also reinforces brand recognition and loyalty. Let us help you make a lasting impression with packaging that truly represents your brand.

Edit Content
Dental Packaging Folding Carton

Perfect Your Packaging with Sampling and Prototyping Services

Our sampling and prototyping services provide both digital and physical packaging samples, allowing you to see and feel your design before full production. We offer high-quality digital prints for precise visualization and physical samples to ensure the packaging meets your expectations in terms of design, fit, and function. This process helps you make informed decisions and refine your packaging to perfection before committing to large-scale production. Whether you need to test a concept or showcase a final design, our sampling and prototyping services ensure your packaging is ready for market.

Edit Content
Packout and Fulfillment

Streamline Your Packaging with Fulfillment and Contract Services

Our fulfillment and contract packaging services offer comprehensive solutions, including assembly, kitting, pack-out displays, and co-packing. We handle every step of the process, ensuring your products are expertly assembled, packaged, and ready for distribution. Whether you need custom kitting, retail-ready displays, or efficient co-packing, our services are designed to streamline your operations and get your products to market quickly and efficiently. Trust us to manage the details, so you can focus on growing your business.

Edit Content
Packaging and Material Drop Test Services

Ensure Quality with Product and Material Testing Services

Our product and material testing services ensure your packaging meets the highest standards of quality and durability. We rigorously test packaging materials to confirm they can withstand the demands of shipping, handling, and storage, protecting your products from damage. In addition, we assist in obtaining key certifications, such as ISTA and others, to ensure compliance with industry standards. By evaluating both the product and its packaging, we help you identify potential issues before they reach the market, ensuring reliability and customer satisfaction.

Edit Content
structural design concepts

Optimize Your Packaging with Structural Design Services

Our structural design services optimize your packaging by enhancing durability and reducing material use, which leads to cost savings and increased sustainability. By focusing on efficient design, we help improve product protection, reduce shipping costs, and minimize environmental impact. These tailored solutions also boost your brand’s shelf presence, making your packaging both functional and attractive.

Edit Content
Packaging Graphic Design Services

Elevate Your Packaging with Graphic Design Services

Our graphic design services enhance your packaging by creating visually appealing designs that strengthen branding and attract customer attention. By focusing on cohesive brand identity and impactful visuals, we ensure your products stand out on the shelf and resonate with your target audience. Thoughtfully designed packaging not only improves shelf appeal but also reinforces brand recognition and loyalty. Let us help you make a lasting impression with packaging that truly represents your brand.

Edit Content
Dental Packaging Folding Carton

Perfect Your Packaging with Sampling and Prototyping Services

Our sampling and prototyping services provide both digital and physical packaging samples, allowing you to see and feel your design before full production. We offer high-quality digital prints for precise visualization and physical samples to ensure the packaging meets your expectations in terms of design, fit, and function. This process helps you make informed decisions and refine your packaging to perfection before committing to large-scale production. Whether you need to test a concept or showcase a final design, our sampling and prototyping services ensure your packaging is ready for market.

Edit Content
Packout and Fulfillment

Streamline Your Packaging with Fulfillment and Contract Services

Our fulfillment and contract packaging services offer comprehensive solutions, including assembly, kitting, pack-out displays, and co-packing. We handle every step of the process, ensuring your products are expertly assembled, packaged, and ready for distribution. Whether you need custom kitting, retail-ready displays, or efficient co-packing, our services are designed to streamline your operations and get your products to market quickly and efficiently. Trust us to manage the details, so you can focus on growing your business.

Edit Content
Packaging and Material Drop Test Services

Ensure Quality with Product and Material Testing Services

Our product and material testing services ensure your packaging meets the highest standards of quality and durability. We rigorously test packaging materials to confirm they can withstand the demands of shipping, handling, and storage, protecting your products from damage. In addition, we assist in obtaining key certifications, such as ISTA and others, to ensure compliance with industry standards. By evaluating both the product and its packaging, we help you identify potential issues before they reach the market, ensuring reliability and customer satisfaction.

Our sustainable packaging products are designed to minimize environmental impact while maintaining top-notch quality and durability. Choose from a variety of eco-friendly materials, inks, prints and other customizable options to meet your sustainability goals.

At Brown Packaging, we specialize in providing innovative, fully customizable packaging solutions to meet all your business needs. With over 30 years of experience, we offer the capabilities of a large supplier while delivering personalized service and cost-efficient options. From concept to completion, we are committed to sustainability and offer a wide range of eco-friendly packaging solutions.

Full-Service Packaging

Get all your packaging needs from one supplier, guiding you from concept to completion.

Flexible Solutions

We offer packaging options to suit the needs of any brand and budget.

Expert Assistance

Work one on one with a dedicated project manager from concept to completion.

Compliant Solutions

Our packaging solutions meet both retailer requirements and government regulations.

Aaron Meneses went above and beyond servicing our company for our specific needs, and delivered on all his promises for the job. The outcome of the product went above our expectations and delivered ON TIME!

Shawn Ferguson

I have found Brown Packaging to be our number one supplier for packaging for years! They have designed our product packaging and Alex has been an exceptional representative and always supported our efforts and his design team is exceptional. I would highly recommend them to anyone.

Bert Rhine

Brown Packaging fulfilled many of our orders with competitive pricing and always provided a quick turn around time. Keith Thomas personally assisted me on several projects and helped walk me though all of the important ordering details. I will be contacting Keith again as new projects come my way!

Amber Meyer

Alex is super attentive and detail oriented. My deadlines were met and print quality is superb.

Blake Blair

Timely, professional, and most importantly - their products deliver. The account manager Keith Thomas is a pleasure to work with.

Neil Hefler

Good Customer Service, when placing an order they deliver on the next business Day.

Sergi Sanchez
Corrugated Mailer

Full-Service Packaging

Get all your packaging needs from one supplier, guiding you from concept to completion.

Flexible Solutions

We offer packaging options to suit the needs of any brand and budget.

Expert Assistance

Work one on one with a dedicated project manager from concept to completion.

Compliant Solutions

Our packaging solutions meet both retailer requirements and government regulations.

Aaron Meneses went above and beyond servicing our company for our specific needs, and delivered on all his promises for the job. The outcome of the product went above our expectations and delivered ON TIME!

Shawn Ferguson

I have found Brown Packaging to be our number one supplier for packaging for years! They have designed our product packaging and Alex has been an exceptional representative and always supported our efforts and his design team is exceptional. I would highly recommend them to anyone.

Bert Rhine

Brown Packaging fulfilled many of our orders with competitive pricing and always provided a quick turn around time. Keith Thomas personally assisted me on several projects and helped walk me though all of the important ordering details. I will be contacting Keith again as new projects come my way!

Amber Meyer

Alex is super attentive and detail oriented. My deadlines were met and print quality is superb.

Blake Blair

Timely, professional, and most importantly - their products deliver. The account manager Keith Thomas is a pleasure to work with.

Neil Hefler

Good Customer Service, when placing an order they deliver on the next business Day.

Sergi Sanchez

If you need any assistance with your packaging or have a question, then contact us directly at request@brownpackaging.com  or  (714)300-0650. Learn more about packaging by reading our blog posts on new and trending topics.

custom subscription corrugated mailer box with print
Ecommerce
brownpackaging
How to Leverage Your E-Commerce Packaging as a Marketing Tool

In the world of e-commerce, packaging is much more than just protection for your products. It has evolved into a vital marketing asset that helps build brand recognition, enhance customer experiences, and drive brand loyalty. Here are key ways businesses can leverage e-commerce packaging to serve as an effective marketing tool: Create a Memorable Unboxing Experience The unboxing experience is the first physical interaction customers have with your brand. A well-crafted unboxing experience leaves a lasting impression and can turn one-time buyers into loyal customers. Brands can design their packaging to be visually engaging and reflective of their brand identity. This could include using branded materials, premium finishes, or even adding personalized touches, such as custom messages or small gifts. By designing packaging with the customer experience in mind, businesses can foster a deeper emotional connection with their customers, leading to brand loyalty and increased customer retention. Encourage Social Sharing Packaging that is visually appealing or creatively designed encourages customers to share their unboxing experience on social media. A simple, visually striking box or innovative design can easily prompt a customer to share their experience with friends and followers. Social sharing acts as word-of-mouth marketing and provides free promotion, helping your brand reach a wider audience. To amplify social sharing, include your brand’s social media handles and encourage the use of a branded hashtag. Providing customers with an incentive, such as a discount or a feature on your social pages, can further boost engagement and increase your brand’s visibility. Highlight Sustainability Efforts Sustainability is becoming a key concern for modern consumers, and packaging is an excellent space to showcase your eco-friendly practices. Using recyclable or biodegradable materials and clearly communicating your sustainability efforts can help build trust with environmentally conscious customers. Including a brief message about the eco-friendliness of your packaging shows that your brand is committed to reducing its environmental impact. Emphasizing sustainability in packaging can also influence purchase decisions. Consumers are more likely to support brands that align with their values, and environmentally friendly packaging can give your business a competitive edge. Promote Cross-Selling and Repeat Purchases E-commerce packaging is an ideal platform to promote other products and encourage repeat business. By including promotional materials like flyers, coupons, or special discount codes in your packaging, you can drive customers to explore more of your product offerings. Cross-selling is a powerful strategy to increase the average order value and introduce customers to complementary products. Additionally, including discount vouchers or loyalty incentives for future purchases can boost customer retention and repeat sales. Packaging inserts provide an easy and cost-effective way to engage customers and encourage long-term brand loyalty. Personalize the Packaging Experience Personalized packaging creates a unique and memorable experience for customers, helping to foster stronger brand connections. Personal touches like thank-you notes, custom inserts, or packaging that includes the customer’s name make the experience feel special and tailored. Personalization shows customers that your brand values them, and this extra attention can lead to higher customer satisfaction and brand advocacy. A personalized packaging experience can also create differentiation in the market. Small businesses, in particular, can use personalized packaging to compete with larger brands by delivering a more intimate, customer-focused experience. Integrate QR Codes and Augmented Reality Integrating technology into packaging, such as QR codes or augmented reality (AR), offers a unique way to engage customers beyond the physical product. QR codes can lead customers to a landing page with additional product information, video tutorials, or even personalized thank-you messages. AR can allow customers to interact with your brand in new ways, from virtual product demonstrations to digital storytelling. By using technology in your packaging, you not only enhance the customer experience but also provide valuable post-purchase engagement. Interactive packaging can turn the act of receiving a package into an opportunity for deeper brand immersion. Use Packaging as a Storytelling Tool Packaging can be an effective medium for telling your brand’s story. Whether you’re highlighting the origin of your product, sharing your mission, or explaining the craftsmanship behind your brand, packaging offers the perfect canvas for these narratives. Packaging that conveys your values and the story behind your products helps to humanize your brand, making it more relatable and authentic to customers. By leveraging storytelling in your packaging, you create a connection with your customers that goes beyond the product itself. This helps in building emotional ties with your audience, increasing customer loyalty and advocacy. Conclusion E-commerce packaging is no longer just about protecting the product during shipping. It has become a critical marketing tool that can enhance customer experiences, build brand loyalty, and drive sales. By focusing on memorable unboxing experiences, sustainability, personalization, and interactive elements, businesses can turn their packaging into a powerful extension of their brand and a key factor in their marketing strategy. (714)300-0650 request@brownpackaging.com Most Recent Posts: Categories: Corrugated Ecommerce ESD Design Display Flexible Packaging Foam Folding Carton Packaging Plastic Packaging Pouch Printing Protection Retail Rigid Box Thermoform Sustainability Subscribe To Our Newsletter By submitting your information, you agree to our terms and conditions and privacy policy. Ecommerce Packaging Facebook Twitter LinkedIn Pinterest Relevant Posts

Read More »
Creating an Unforgettable Holiday Unboxing Experience for E-Commerce
Ecommerce
brownpackaging
Creating A Holiday Unboxing Experience for E-Commerce

As the 2024 holiday shopping season approaches, e-commerce businesses have a unique opportunity to leave a lasting impression on their customers. One of the most effective ways to do this is by creating a memorable unboxing experience. The holiday season is prime time for customer engagement, and a well-designed unboxing experience can turn a simple package delivery into a powerful marketing moment. Here’s how your e-commerce brand can elevate its holiday packaging and make it an experience that customers will want to share. Reflect Your Brand with Custom Holiday Packaging First impressions matter, and your packaging is often the first physical interaction customers have with your brand. Custom holiday packaging that reflects your brand’s personality and adds a festive touch can leave a lasting impression. Incorporate your brand’s colors and logo, and blend them with seasonal designs like snowflakes, ornaments, or winter scenes. Custom touches, such as holiday greetings or limited-edition packaging, can make customers feel special and more connected to your brand. By personalizing the look of your packaging, you not only enhance the customer’s holiday experience but also increase the likelihood of customers sharing their unboxing experience on social media. When your brand’s design stands out, it becomes an extension of your marketing efforts, reaching new audiences organically. Prioritize Quality in Packaging Materials The materials you use for packaging can make or break the unboxing experience. Flimsy packaging that arrives damaged diminishes the excitement of receiving an order. Invest in durable, high-quality materials like sturdy corrugated boxes or festive mailers to ensure that the product arrives in perfect condition. Additionally, consider sustainable packaging materials, which can appeal to eco-conscious customers. Recyclable or biodegradable materials not only reduce environmental impact but also align with the growing demand for sustainability in e-commerce. Add a Personal Touch with Inserts and Custom Messages Inserts like thank-you cards or holiday greetings can go a long way in making customers feel appreciated. A simple, handwritten note or a festive message that acknowledges their purchase during the holiday season adds a personal touch that feels thoughtful and intentional. Include promotional inserts with discount codes for future purchases to drive repeat sales or offer exclusive holiday promotions to encourage brand loyalty. Personalized messages are a cost-effective way to enhance the unboxing experience, making customers feel connected to your brand on a deeper level. Use Branded and Festive Tissue Paper or Wrapping Adding branded or holiday-themed tissue paper to your packaging can create a luxurious feel and add an extra layer of excitement to the unboxing experience. Consider using printed tissue paper featuring your logo or festive designs like snowflakes, stars, or holly. Wrapping the product carefully inside the package adds an element of surprise and joy, increasing the anticipation as customers open their holiday orders. Create a Social Media-Worthy Moment The goal of a memorable unboxing experience is to create something customers will want to share on social media. Encourage your customers to post their unboxing experience by including a branded hashtag or social media handle within the packaging. You can even include a call to action that prompts them to share their holiday unboxing for a chance to win a prize or be featured on your brand’s social channels. By designing a packaging experience that is both visually appealing and shareable, you transform your customers into brand advocates who help spread the word about your products. Incorporate Sustainability to Appeal to Conscious Consumers With increasing awareness of environmental impact, many consumers prioritize sustainability when making purchases. Incorporating eco-friendly packaging during the holiday season can resonate with these customers. Whether through recyclable boxes, compostable mailers, or biodegradable materials, sustainability shows that your brand cares about the planet. You can further emphasize this by including a small message or icon on the packaging that highlights your commitment to the environment. By offering sustainable packaging, you can attract eco-conscious shoppers and enhance your brand’s reputation for corporate responsibility. Ensure Protective Packaging Without Overcomplicating It While aesthetics are important, the primary function of your packaging is to protect the product inside. Make sure your holiday packaging is designed to keep items safe throughout the delivery process, especially with the increased volume of shipments during the holiday rush. Use protective inserts, such as foam, air cushions, or biodegradable packing peanuts, to prevent damage while maintaining a clean and visually pleasing design. Avoid excessive packaging materials, as they can frustrate customers. Instead, aim for protective yet simple packaging that balances function with beauty. Conclusion Creating an unforgettable unboxing experience this holiday season can transform your e-commerce packaging into a powerful marketing tool. By combining custom designs, high-quality materials, personal touches, and shareable elements, you can turn your packaging into a memorable part of the customer journey. Not only does this enhance customer satisfaction, but it also encourages social media sharing, driving organic promotion for your brand. By prioritizing both aesthetics and functionality, your holiday packaging can become an experience that resonates long after the holiday season ends. (714)300-0650 request@brownpackaging.com Most Recent Posts: Categories: Corrugated Ecommerce ESD Design Display Flexible Packaging Foam Folding Carton Packaging Plastic Packaging Pouch Printing Protection Retail Rigid Box Thermoform Sustainability Subscribe To Our Newsletter By submitting your information, you agree to our terms and conditions and privacy policy. Ecommerce Packaging Facebook Twitter LinkedIn Pinterest Relevant Posts

Read More »
Corrugated Boxes Single, Double, or Triple-Wall
Corrugated
brownpackaging
Corrugated Boxes for E-Commerce: Single, Double, or Triple-Wall?

In e-commerce, packaging plays a crucial role in ensuring that your products reach customers safely and intact. Whether you’re shipping lightweight apparel or heavy electronics, choosing the right corrugated box material is essential for protecting your items throughout the delivery process. Corrugated boxes come in three main types—single-wall, double-wall, and triple-wall—and each offers varying levels of durability and protection. Here’s a breakdown of how to choose the best option for your e-commerce business. Single-Wall Corrugated Boxes: Cost-Effective for Lightweight Items Structure: Single-wall corrugated boxes consist of one layer of fluted material between two layers of linerboard, making them the most common type of corrugated packaging. Best For: Lightweight products such as apparel, books, or small household items that don’t require extensive protection. Benefits: Affordable: Single-wall boxes are cost-effective, making them the most economical choice for businesses shipping light items. Lightweight: Their lightweight nature reduces shipping costs. Widely Available: These boxes are easily sourced and come in a variety of sizes to meet your e-commerce needs. Drawbacks: Limited Protection: While sufficient for lightweight items, single-wall boxes don’t offer much protection for heavy or fragile products. When to Use: Single-wall corrugated boxes are ideal for e-commerce businesses shipping lightweight, durable items that don’t require additional padding or protection during transit. Their low cost and availability make them perfect for high-volume shipping. Double-Wall Corrugated Boxes: Added Protection for Fragile or Heavy Items Structure: Double-wall boxes are made up of two layers of fluted material sandwiched between three sheets of linerboard, offering greater durability and strength than single-wall boxes. Best For: Heavier or more fragile products like kitchen appliances, electronics, or bulkier items. Benefits: Enhanced Durability: With two layers of fluting, these boxes provide superior protection against crushing, drops, or impacts. Perfect for Shipping Fragile Goods: They are ideal for protecting items that require more cushioning during the shipping process. Drawbacks: Heavier: Double-wall boxes are heavier than single-wall, increasing shipping costs slightly. More Expensive: They are costlier than single-wall boxes but provide a better balance of protection and price. When to Use: Double-wall boxes are the best option for e-commerce businesses that ship mid-weight or fragile products. These boxes offer a good balance of protection and cost, ensuring your products arrive intact while maintaining a manageable budget. Triple-Wall Corrugated Boxes: Maximum Protection for Heavy-Duty Shipments Structure: Triple-wall corrugated boxes are built with three layers of fluted material, offering the highest level of strength and durability. Best For: Extremely heavy or high-value items such as industrial equipment, furniture, or large appliances that require maximum protection. Benefits: Ultimate Strength: These boxes are highly resistant to crushing and damage, making them perfect for large or high-value shipments. Ideal for Long-Distance or International Shipping: Triple-wall boxes can withstand rough handling over extended periods, providing peace of mind during long-distance shipping. Drawbacks: Higher Cost: Triple-wall boxes are the most expensive corrugated option due to their enhanced strength and durability. Increased Weight: They are significantly heavier, which can result in higher shipping costs. When to Use: If you’re shipping heavy, valuable, or sensitive products that need the highest level of protection, triple-wall corrugated boxes are the best choice. Though they come at a higher cost, they offer unmatched durability and security during transit. Key Factors to Consider When Choosing the Right Corrugated Box When deciding which corrugated box type is best for your e-commerce packaging, consider the following factors: Product Weight and Fragility: For lightweight, durable items, single-wall boxes are sufficient. For heavier or fragile items, double or triple-wall boxes provide necessary protection. Shipping Distance: Longer shipping distances and international shipments are best handled with double or triple-wall boxes, as they offer better protection against handling damage. Budget: Balancing protection with cost is crucial. While double and triple-wall boxes provide more durability, they are more expensive, so businesses must evaluate the importance of protection versus shipping costs. Conclusion Selecting the right corrugated box material for your e-commerce business is essential for protecting your products and maintaining customer satisfaction. Single-wall boxes are ideal for lighter, non-fragile items, while double-wall and triple-wall boxes offer added protection for heavier or more valuable goods. By considering the weight, fragility, and shipping distance of your products, you can make an informed choice that ensures your items arrive in perfect condition while keeping shipping costs in check. If you’re interested in ecommerce packaging and/or corrugated boxes, then partner with Brown Packaging today to get started. (714)300-0650 request@brownpackaging.com Most Recent Posts: Categories: Corrugated Ecommerce ESD Design Display Flexible Packaging Foam Folding Carton Packaging Plastic Packaging Pouch Printing Protection Retail Rigid Box Thermoform Sustainability Subscribe To Our Newsletter By submitting your information, you agree to our terms and conditions and privacy policy. Ecommerce Packaging Facebook Twitter LinkedIn Pinterest Relevant Posts

Read More »
How to Transition from an International to a Domestic U.S. Packaging Supplier
Packaging
brownpackaging
How to Transition from an International to a Domestic U.S. Packaging Supplier

With ongoing tariffs, supply chain disruptions, and rising overseas costs, many businesses are shifting from international packaging suppliers to domestic U.S. manufacturers. However, transitioning suppliers is not just about finding an alternative—it requires careful logistics planning, quality verification, and cost assessment to avoid operational disruptions. Key Steps to Transitioning to a U.S. Packaging Supplier Identify Pain Points in Your Current Supplier Relationship Before making a switch, pinpoint the challenges you’re facing with your international supplier. Some common pain points include: Inconsistent lead times and shipping delays Fluctuating costs due to tariffs and import fees Quality control concerns or defects Limited ability to scale or customize packaging Understanding these issues will help you prioritize what matters most when choosing a U.S. supplier. Define Your Packaging Requirements and Budget Transitioning requires a clear understanding of your needs to find a supplier that aligns with your business model. Consider: Packaging type & material: Corrugated boxes, folding cartons, flexible packaging, etc. Customization needs: Branding, printing, coatings, die cuts, and specialty features. Volume requirements: Minimum order quantities (MOQs) and scalability. Regulatory compliance: FDA, ISO, FSC, or industry-specific requirements. Budget & cost expectations: Factor in domestic pricing, but also compare the savings from reduced tariffs, import fees, and faster shipping. Research and Shortlist U.S. Packaging Suppliers Use trusted industry resources to find reliable U.S. suppliers that match your needs: Thomasnet.com – A directory of U.S. manufacturers. Packaging trade shows – Events like Pack Expo allow you to meet suppliers in person. Industry associations – Groups such as the Paperboard Packaging Council (PPC) provide vetted supplier contacts. Customer reviews & referrals – Ask other businesses in your industry for supplier recommendations. Verify Quality and Production Capabilities Once you’ve shortlisted potential suppliers, request samples and assess: Material strength and durability Print quality and branding capabilities Compliance with industry standards Lead times for production and delivery Consider visiting the supplier’s facility or conducting a virtual audit to ensure their production meets your expectations. Plan for a Gradual Transition Switching suppliers overnight can cause disruptions. Instead, transition gradually: Start with a trial order to test production quality and logistics. Phase in packaging production while maintaining a safety stock from your existing supplier. Work closely with your new supplier to adjust specifications and streamline the transition. Update Logistics and Inventory Management Domestic sourcing means adjusting your supply chain to reflect shorter lead times and different production schedules. Work with your logistics team to: Revise warehouse stocking strategies to accommodate new delivery schedules. Update procurement and inventory systems to reflect new supplier terms. Coordinate with fulfillment teams to ensure packaging integration with existing operations. Establish a Long-Term Supplier Relationship A successful transition is not just about switching suppliers—it’s about forming a reliable long-term partnership. Communicate regularly on: Production forecasts and demand planning Opportunities for cost savings and efficiency improvements New packaging innovations and custom solutions Final Thoughts: Making the Switch Smoothly Transitioning to a domestic U.S. packaging supplier requires strategic planning, but the benefits—including faster lead times, cost predictability, and improved quality control—make it a worthwhile move. By following these steps, businesses can ensure a seamless transition while securing a stronger, more cost-effective packaging supply chain. Looking to transition to a trusted U.S. packaging supplier? Contact Brown Packaging today to explore custom solutions tailored to your business needs. (714)300-0650 request@brownpackaging.com Most Recent Posts: Categories: Corrugated Ecommerce ESD Design Display Flexible Packaging Foam Folding Carton Packaging Plastic Packaging Pouch Printing Protection Retail Rigid Box Thermoform Sustainability Subscribe To Our Newsletter By submitting your information, you agree to our terms and conditions and privacy policy. Custom Packaging Facebook Twitter LinkedIn Pinterest Relevant Posts

Read More »
custom printed lay flat pouch multiple skus
Flexible Packaging
brownpackaging
Flexible Packaging: Shelf Life and Gas-Filled Considerations

When designing flexible packaging for perishables, customers often have initial ideas for graphics but lack clarity on functional aspects critical to product performance. Shelf life and gas-filled packaging are two essential considerations that significantly impact packaging design and material selection. Here’s what you need to know. Shelf Life Expectancy for Perishables The expected shelf life of a product determines the protective requirements of its packaging. For perishables, maintaining freshness, flavor, and safety over time is paramount. Key Packaging Features for Shelf Life: Barrier Protection Packaging should guard against oxygen, moisture, and light exposure, which can cause spoilage or degrade product quality. High-barrier films or laminated layers are commonly used to extend shelf life by minimizing exposure to external elements. Seal Integrity A strong, airtight seal prevents contamination and ensures freshness. Heat sealing is a common method for flexible packaging to create durable closures. Material Durability Packaging must withstand the storage environment, whether refrigerated, frozen, or at room temperature. For example: Refrigerated goods need materials resistant to condensation. Frozen products require films that remain flexible and crack-free at low temperatures. Labeling and Compliance Shelf life is often tied to regulatory requirements for perishables. Clear labeling and compliance with industry standards are essential. Gas-Filled Packaging for Freshness For products requiring extended shelf life or enhanced visual appeal, gas-filled packaging, also known as Modified Atmosphere Packaging (MAP), is a valuable solution. Benefits of Gas-Filled Packaging: Extended Freshness Replacing oxygen with nitrogen or carbon dioxide slows oxidation and microbial growth, keeping products fresh longer. Physical Protection The inflated appearance of gas-filled packages acts as a cushion, protecting fragile items like chips or baked goods from crushing. Enhanced Product Presentation The puffed look creates a clean, appealing appearance, boosting consumer confidence in the product’s quality. Packaging Requirements for Gas Filling: Specialized Films: Materials must retain the gas mixture without leaks or permeability. Precision Sealing: Ensures the modified atmosphere remains intact until the product is opened. Equipment Compatibility: MAP requires specialized machinery to inject and seal the gas mixture. Practical Applications Examples by Product Type: Snacks (Chips, Crackers): High-barrier films and nitrogen filling protect against staleness and physical damage. Fresh Produce: MAP with a blend of nitrogen and carbon dioxide slows ripening and spoilage. Meat and Dairy Products: Oxygen-free packaging prevents microbial growth and oxidation, extending shelf life. Why It Matters Incorporating the right flexible packaging solution for perishables ensures product integrity, reduces waste from spoilage, and meets consumer expectations for quality. Whether it’s a high-barrier film for extended shelf life or MAP for enhanced freshness and protection, choosing the right approach is critical to product success. Need expert advice on flexible packaging? Let us guide you through the design and selection process to ensure your product performs flawlessly in its packaging. (714)300-0650 request@brownpackaging.com Most Recent Posts: Categories: Corrugated Ecommerce ESD Design Display Flexible Packaging Foam Folding Carton Packaging Plastic Packaging Pouch Printing Protection Retail Rigid Box Thermoform Sustainability Subscribe To Our Newsletter By submitting your information, you agree to our terms and conditions and privacy policy. Flexible Packaging Facebook Twitter LinkedIn Pinterest Relevant Posts

Read More »