Edge Crush Vs Mullen Burst: What Is the Difference?
Corrugated Boxes are exposed to many different circumstances during packing, shipping and storage. Ensuring that your corrugated packaging is protecting your product fully is important. The two-test used to evaluate the strength of your packaging are Mullen Burst Test and Edge Crush Test.
They both serve a similar purpose of testing the strength of the box, and they test it in different ways. It is important to understand the difference between the two tests, in order to ensure you pick the right strength quality test for your packaging needs.
Mullen Burst:
The Mullen Burst Test was the first standard box strength test to be used. It uses a pressurized diaphragm to measure how much pressure the side of a corrugated box can endure before it will burst. It is measured in pounds per square inch.
This test is best for measuring the forces a box may be subject to during rough handling, as well as the total weight amount the box can hold. It doesn’t measure the amount of weight that can be stacked on top of a box that is when the Edge Crush Test becomes more effective.
Edge Crush
The Edge Crush Test (ECT) measures the vertical compression along the edge of a package and focuses on the compression and stacking strength of a corrugated box. It is measured by the force in pounds per lineal inch of load bearing edge that a box can take before failure.
This test is often used when one is concerned about the max weight a box can handle during pallet shipments and warehouse stacking. More so this test measures how much weight a corrugated box can handle before it would crush.
Which test should you use?
Edge Crush test is best used when the items you are packaging will not move during shipment, won’t exert lateral force to the sides of the boxes, and won’t go through a variety of different shipment handlers. If you are stacking or palletizing your boxes, ECT can provide a better measure of how the box will hold up during that stacking process. In order to best protect your product from being crushed during shipment, use Edge Crush Test.
Mullen Burst test is best if the items in the box will move during shipment, there will be pressure to the sides of the boxes, and the box will go through many different handlers during shipping. If you’re concerned about a package being punctured during shipment use Mullen Burst Test.
BMC
The Box Manufacturer Certification Stamp (BMC) is added to all corrugated boxes in order to show the boxes strength. Every BMC contains either the Mullen Burst Test Rating or the Edge Crush Test Rating information. This stamp shows that the box is compliant with the regulations set by the National Motor Freight Traffic Association (NMFTA). Although this is not legally required most carriers require it.
What is located on a BMC?
- Box manufacturers name and location
- Mullen Burst Test Rating or Edge Crush Test Rating
- Max sum of outside dimensions
- Max allowed gross weight
- Board construction
Both Mullen Burst Test and Edge Crush Test are useful in their own ways. Although they both serve a similar purpose of testing the strength of the box, these test are not equivalent as they measure completely different things. It is important to understand the difference between the two tests, in order to ensure you pick the right strength quality test for your packaging needs.
If you need assistance understanding the difference between these two test and need help determining which one is best for your business packaging needs, then contact Brown Packaging and one of our packaging experts can assist you.
Subscription packaging continues to expand across beauty, food, lifestyle, and specialty products. Buyers must balance branding, protection, and sustainability while keeping fulfillment efficient. This checklist highlights the critical areas buyers should review in 2026 when sourcing or redesigning subscription packaging. Branding and Unboxing Experience Seasonal or rotating graphics to keep unboxing fresh. Premium finishes such as foil, embossing, or unique die-cuts. Easy-open features like tear strips for convenience. Right-Sizing and Efficiency Reduce DIM charges with packaging tailored to product sizes. Use modular designs to cover multiple SKUs with fewer box sizes. Ensure packaging works with automation to speed fulfillment. Protection and Durability Inserts that prevent product shifting during transit. ISTA-tested designs to withstand vibration and drops. Moisture-resistant coatings for temperature-sensitive items. Sustainability Requirements FSC-certified corrugated or recycled substrates. Recyclable coatings or compostable options. Clear sustainability messaging to support consumer expectations. Cost Control SKU rationalization to limit unnecessary box variations. Material selection that balances protection and price. Supplier contracts that secure pricing for seasonal peaks. Packaging Solutions with Brown Packaging Brown Packaging designs subscription packaging that combines branding, protection, and sustainability. From FSC-certified corrugated to custom inserts, our solutions help buyers create packaging that builds loyalty and controls costs in 2026. Contact us to review your subscription packaging program. References Sustainable Packaging Coalition. (2023). Subscription Packaging and Consumer Insights. Retrieved from https://sustainablepackaging.orgForest Stewardship Council (FSC). (2023). FSC Certification Guidelines for Packaging. Retrieved from https://fsc.orgInternational Safe Transit Association (ISTA). (2023). ISTA Testing Procedures for Transport Packaging. Retrieved from https://ista.org (714)300-0650 request@brownpackaging.com Most Recent Posts: Categories: Corrugated Ecommerce ESD Design Display Flexible Packaging Foam Folding Carton Packaging Plastic Packaging Pouch Printing Protection Retail Rigid Box Thermoform Sustainability Subscribe To Our Newsletter By submitting your information, you agree to our terms and conditions and privacy policy. Ecommerce Packaging Facebook Twitter LinkedIn Pinterest Relevant Posts
As budgets tighten in 2026, packaging buyers are under pressure to reduce costs without increasing damage rates. Cutting too aggressively can lead to product loss, higher return rates, and frustrated customers. The key is balancing material use, box design, and supply chain efficiency so that savings do not come at the expense of protection. Where Packaging Costs Add Up Oversized boxes: Drive dimensional weight charges. Excess materials: Overuse of void fill and inserts. Complex SKU mix: Redundant sizes increase inventory costs. Inefficient freight: Poor palletization and stacking. Cost-Saving Strategies That Maintain Protection Right-sizing: Match box size to product dimensions to cut DIM charges and material use. Optimize corrugated grades: Switch to single- or double-wall where appropriate without compromising strength. Consolidate SKUs: Streamline packaging options to reduce inventory overhead. Efficient inserts: Replace foam or excess dunnage with engineered corrugated or molded pulp. Supplier contracts: Negotiate based on annual volumes, not just peak season orders. Testing Before Implementing Changes Use ASTM and ISTA protocols to ensure changes won’t increase product damage. Test for compression, vibration, and drop resistance. Run pilot shipments before scaling across the supply chain. Balancing Sustainability and Cost Eco-friendly doesn’t have to mean expensive: Use recyclable coatings to reduce plastic films. Choose corrugated designs that require less material while maintaining stacking strength. Highlight sustainable solutions in marketing to offset cost concerns. Packaging Solutions with Brown Packaging Brown Packaging helps companies lower costs while protecting products across the supply chain. From SKU rationalization to right-sized corrugated solutions, our team ensures packaging savings don’t compromise performance. Contact us to optimize your packaging program. References Soroka, W. (2009). Fundamentals of Packaging Technology (4th ed.). Institute of Packaging Professionals.ASTM International. (2023). ASTM D4169: Standard Practice for Performance Testing of Shipping Containers and Systems.Sustainable Packaging Coalition. (2023). Packaging Efficiency and Waste Reduction Report. Retrieved from https://sustainablepackaging.org (714)300-0650 request@brownpackaging.com Most Recent Posts: Categories: Corrugated Ecommerce ESD Design Display Flexible Packaging Foam Folding Carton Packaging Plastic Packaging Pouch Printing Protection Retail Rigid Box Thermoform Sustainability Subscribe To Our Newsletter By submitting your information, you agree to our terms and conditions and privacy policy. Custom Packaging Facebook Twitter LinkedIn Pinterest Relevant Posts
Product damage is one of the most expensive risks in packaging. Beyond replacement costs, damaged goods lead to lost sales, returns, and reputational harm. In 2026, complex e-commerce, global shipping, and automation create new challenges for packaging buyers. The right materials, testing, and design strategies are critical to protecting products while controlling costs. Why Damage Prevention Matters Financial losses: Damaged products increase replacement and freight costs. Customer impact: Poor delivery experience reduces loyalty and repeat sales. Sustainability: Returns and waste drive higher carbon footprints. Compliance: Retailers often impose penalties for damaged shipments. Common Causes of Product Damage Compression: Pallet stacking weakens boxes in transit. Vibration and shock: Long-haul shipping increases risk. Moisture exposure: Humidity and rain compromise corrugated performance. Poor right-sizing: Oversized boxes allow product movement inside. Strategies to Reduce Damage in 2026 Right-size packaging: Minimize empty space and movement. Material optimization: Choose the correct corrugated grade for load demands. Protective inserts: Molded pulp or engineered corrugated reduce shock. Moisture-resistant coatings: Defend against water and humidity. Automation-friendly design: Prevent jams that damage products on high-speed lines. Testing Protocols for Damage Prevention ISTA testing: Simulates vibration, drops, and compression. ASTM standards: Validate packaging strength and durability. Pilot shipments: Real-world trials confirm lab results. Packaging Solutions with Brown Packaging Brown Packaging designs solutions that minimize damage across today’s complex supply chains. From right-sized corrugated to ISTA-tested inserts, we help buyers protect products while reducing costs. Contact us to strengthen your packaging program. References ASTM International. (2023). ASTM D4169: Standard Practice for Performance Testing of Shipping Containers and Systems.International Safe Transit Association (ISTA). (2023). ISTA Testing Procedures for Transport Packaging. Retrieved from https://ista.orgSoroka, W. (2009). Fundamentals of Packaging Technology (4th ed.). Institute of Packaging Professionals. (714)300-0650 request@brownpackaging.com Most Recent Posts: Categories: Corrugated Ecommerce ESD Design Display Flexible Packaging Foam Folding Carton Packaging Plastic Packaging Pouch Printing Protection Retail Rigid Box Thermoform Sustainability Subscribe To Our Newsletter By submitting your information, you agree to our terms and conditions and privacy policy. Custom Packaging Facebook Twitter LinkedIn Pinterest Relevant Posts
Retail packaging continues to evolve as brands balance sustainability, supply chain performance, and consumer experience. In 2026, buyers face new challenges shaped by material innovation, compliance requirements, and rising consumer expectations. Understanding these trends helps companies stay competitive while aligning packaging programs with industry standards. Sustainability Becomes Non-Negotiable Greater use of recyclable and compostable substrates. Retailers pushing suppliers toward FSC-certified materials. Minimalist designs that reduce waste without losing impact. Smarter Packaging for Supply Chains Increased adoption of right-sizing to reduce freight costs. Boxes designed for automation and faster fulfillment. Stronger corrugated grades to withstand long e-commerce journeys. Enhanced Consumer Experience Custom graphics for seasonal campaigns and limited editions. Tear strips, resealable closures, and window cutouts for convenience. Premium finishes that elevate gift packaging at retail. Growth of Hybrid Packaging Formats Combining corrugated strength with folding carton graphics. Modular designs for multi-SKU and club store environments. Packaging engineered to serve both e-commerce and in-store needs. Compliance and Testing Standards Retailers demanding ISTA and ASTM testing for packaging durability. Supply chain audits on recyclability and sustainability claims. More pressure for transparent reporting on environmental impact. Retail Packaging Solutions with Brown Packaging Brown Packaging helps brands adapt to evolving retail packaging trends. From sustainable substrates to automation-friendly designs, our solutions balance branding, durability, and compliance for 2026. Contact us to prepare your packaging program for the year ahead. References Forest Stewardship Council (FSC). (2023). FSC Packaging Certification Guidelines. Retrieved from https://fsc.orgSustainable Packaging Coalition. (2023). Packaging Trends and Consumer Insights. Retrieved from https://sustainablepackaging.orgSoroka, W. (2009). Fundamentals of Packaging Technology (4th ed.). Institute of Packaging Professionals. (714)300-0650 request@brownpackaging.com Most Recent Posts: Categories: Corrugated Ecommerce ESD Design Display Flexible Packaging Foam Folding Carton Packaging Plastic Packaging Pouch Printing Protection Retail Rigid Box Thermoform Sustainability Subscribe To Our Newsletter By submitting your information, you agree to our terms and conditions and privacy policy. Custom Packaging Facebook Twitter LinkedIn Pinterest Relevant Posts
Supplier contracts can make or break a packaging program. Without the right terms, buyers risk price volatility, missed lead times, and inconsistent product quality. In 2026, negotiating smart contracts is essential for controlling costs, securing reliable supply, and meeting compliance requirements. Why Packaging Contracts Matter Cost stability: Protects against sudden raw material price spikes. Supply security: Ensures availability during peak demand. Quality control: Aligns suppliers with testing and compliance standards. Operational efficiency: Streamlines purchasing and reduces administrative burden. Key Terms Buyers Should Negotiate Volume commitments: Secure better pricing with accurate forecasts. Price adjustment clauses: Define when and how costs can change. Lead times and delivery windows: Avoid shortages and production delays. Testing and compliance: Require ISTA, ASTM, or FSC certification where applicable. Sustainability commitments: Ensure suppliers align with environmental goals. Risks of Weak Contracts Paying inflated prices during market fluctuations. Receiving inconsistent corrugated strength or print quality. Missed shipments leading to costly expedited freight. Difficulty meeting retailer or regulatory compliance. Best Practices for Buyers in 2026 Leverage data: Use past order history to negotiate realistic volumes. Dual sourcing: Maintain backup suppliers for risk management. Annual reviews: Reassess terms to reflect changes in demand and compliance. Collaborative approach: Treat suppliers as partners, not just vendors. Packaging Solutions with Brown Packaging Brown Packaging helps buyers secure strong supplier contracts that balance cost, quality, and supply chain reliability. Our partnerships and industry expertise ensure your packaging program is protected for 2026 and beyond. Contact us to discuss supplier solutions. References Soroka, W. (2009). Fundamentals of Packaging Technology (4th ed.). Institute of Packaging Professionals.Fiber Box Association. (2024). Corrugated Packaging Market Outlook. Retrieved from https://www.fibrebox.orgSustainable Packaging Coalition. (2023). Supplier Standards for Sustainable Packaging. Retrieved from https://sustainablepackaging.org (714)300-0650 request@brownpackaging.com Most Recent Posts: Categories: Corrugated Ecommerce ESD Design Display Flexible Packaging Foam Folding Carton Packaging Plastic Packaging Pouch Printing Protection Retail Rigid Box Thermoform Sustainability Subscribe To Our Newsletter By submitting your information, you agree to our terms and conditions and privacy policy. Custom Packaging Facebook Twitter LinkedIn Pinterest Relevant Posts
Packaging compliance is no longer optional—it’s a requirement for accessing retail shelves, shipping networks, and international markets. In 2026, buyers must navigate evolving regulations around sustainability, labeling, and testing to avoid costly fines, rejected shipments, or damaged customer relationships. Why Compliance Matters in 2026 Retail requirements: Major retailers demand FSC, ISTA, and sustainability certifications. E-commerce standards: Carriers enforce dimensional weight and package testing rules. Global trade: Export packaging must comply with ISPM 15, ASTM, and ISO guidelines. Consumer trust: Transparency in packaging claims impacts purchasing decisions. Key Compliance Areas for Buyers Material sourcing: FSC-certified corrugated and board for sustainability. Labeling standards: GS1-compliant barcodes and accurate product details. Durability testing: ISTA and ASTM protocols for drop, vibration, and compression. Sustainability regulations: Requirements for recyclable or compostable materials. Chemical restrictions: Compliance with FDA, EU, or state-specific standards. Common Compliance Challenges Keeping up with frequent regulatory changes. Managing multiple certifications across suppliers. Balancing compliance with cost-efficiency. Verifying supplier claims for sustainability. Best Practices for Staying Compliant Audit suppliers annually to confirm certification validity. Run internal packaging tests before scaling. Track regulatory updates for each region you ship to. Work with experienced partners who understand industry compliance. Packaging Solutions with Brown Packaging Brown Packaging helps buyers meet 2026 compliance standards with FSC-certified materials, ISTA-tested designs, and regulatory expertise. Our team ensures your packaging meets retailer, carrier, and sustainability requirements. Contact us to keep your program compliant. References Forest Stewardship Council (FSC). (2023). FSC Certification Guidelines for Packaging. Retrieved from https://fsc.orgInternational Safe Transit Association (ISTA). (2023). ISTA Testing Procedures for Transport Packaging. Retrieved from https://ista.orgGS1. (2024). Global Standards for Packaging and Labeling. Retrieved from https://www.gs1.org (714)300-0650 request@brownpackaging.com Most Recent Posts: Categories: Corrugated Ecommerce ESD Design Display Flexible Packaging Foam Folding Carton Packaging Plastic Packaging Pouch Printing Protection Retail Rigid Box Thermoform Sustainability Subscribe To Our Newsletter By submitting your information, you agree to our terms and conditions and privacy policy. Custom Packaging Facebook Twitter LinkedIn Pinterest Relevant Posts
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When browsing a retail store many of us have probably noticed that most products are packaged in a box, whether they are on the shelf or on a retail display. These boxes are known as corrugated boxes and folding cartons. If you are looking to package your products in a box for retail, then you should know differences between the two and when you should use them. What is a Folding Carton and Why is it Used in Retail A folding carton is made with thin, lightweight, and inexpensive chipboard and paperboard materials. Folding cartons can be manufactured in a variety of different styles such as straight tuck end (STE), reverse tuck end (RTE), roll end tuck top (RETT), full seal end, auto bottom and other styles. In addition to style, these boxes can vary in strength and thickness in material and in customization, which makes it versatile in use. A folding carton’s versatility enables it to be used in retail for a wide variety of packaging applications for lightweight and inexpensive products such as snacks, face masks, trading cards, cosmetics, electronic accessories, and other products. Brands can customize the design of folding cartons with their logo, product information, colors and more, in addition to how the printing methods and finishes applied to the box. For extra protection, inserts may be added to a folding carton. Benefits of a Folding Carton from a Retail Perspective Many companies selling in retail prefer to package their products in folding cartons due to its customization, low cost, storage, and shelf friendly features. In addition, these boxes can be made with sustainable material which is a growing requirement from retailers. Customization of a folding carton enables brands to structurally design their package to their product, which is often required by many retailers to optimize space of the product on the shelf. Folding cartons require less material, which makes it much more cost effective and waste friendly than corrugated boxes. Generally, these boxes can be manufactured to lay flat or folded to optimize storage space. These boxes can also be customized to fit on most retail fixtures by being stacked or by being hung through a hanger hole. What is a Corrugated Box and Why is it Used in Retail These boxes are made with corrugated material, often called cardboard, which consists of at least three layers: outside and inside fiberboard layers and a middle flute. These boxes are much stronger, and durable compared to folding cartons. They are used in retail for shipping and product display applications. Like a folding carton, corrugated boxes are versatile and available in a variety of styles such as regular slotted container (RSC), half slotted container (HSC), full overlap (FOL), roll end tuck top (RETT), and other styles. Corrugated material is available in a variety of thicknesses and strengths. These boxes are highly customizable and can help a retail product stand out on the shelf with graphics, finishes and high-quality print options. Typically, corrugated boxes in retail are used to package bulk, fragile and medium to heavy weight products such as appliances, TVs, computers, bikes, toys, shoes, and other consumer goods. For extra protection inserts can be placed inside the box. Benefits of a Corrugated Box from a Retail Perspective Corrugated boxes offer superior protection and strength compared to folding cartons. Brands often used these types of boxes to package much more expensive products, as these boxes can be made to look higher end in design. Despite using more material than a folding carton, corrugated material can still be sustainable and recyclable. Which to Choose Folding Carton or Corrugated Box for Retail Packaging? Often a retailer will regulate or require you to package your product in a certain way, whether it is by a corrugated box, folding carton, poly bag or by another type of packaging. However, if you are given the choice to select either a folding carton or a corrugated box, then you should select it based on your product. You should choose a folding carton if you are packaging an invaluable, non-fragile, lightweight, or small product. This will give you the most cost-effective solution for your product while maintaining adequate structural integrity to support your product. You should select a corrugated box for your retail packaging if your product is moderate to heavy weight, fragile or bulky. This will give you more secure packaging for your product which will limit inventory loss. Both boxes are highly customizable and versatile in use. If you are interested in custom retail packaging, folding cartons or corrugated boxes, then contact Brown Packaging today to get started. We help companies launch new products into retail and optimize existing ones. (714)300-0650 request@brownpackaging.com Most Recent Posts: Categories: Corrugated Folding Carton Display Packaging Rigid Box Subscribe To Our Newsletter By submitting your information, you agree to our terms and conditions and privacy policy. Custom Corrugated Boxes Facebook Twitter LinkedIn Pinterest Relevant Posts
Yes, a corrugated box is an excellent choice for shipping due to its strong, durable nature and its ability to protect contents from damage during transit. Its structural integrity, coupled with its lightweight design, makes it ideal for a wide range of shipping needs, from delicate items to heavy goods. Strength and Durability The key to the corrugated box’s suitability for shipping lies in its unique construction. Composed of a fluted corrugated sheet sandwiched between two linerboards, this design creates a sturdy, yet cushioned, environment for items being shipped. The corrugation provides resistance against impacts, vibrations, and compression, significantly reducing the risk of damage. This structural strength is scalable; by adjusting the thickness of the board and the size of the flutes, corrugated boxes can be customized to handle various weight capacities and protection levels. Versatility Corrugated boxes offer unparalleled versatility. They can be customized in size, shape, and strength to suit specific shipping needs, whether for small, fragile items or large, bulky products. This customization extends to the printing and branding of the boxes, enabling businesses to use their packaging as a marketing tool. Moreover, additional features like handles, die-cut inserts, or reinforced corners can be added to enhance functionality and protection. Sustainability In an era where environmental concerns are increasingly important, corrugated boxes stand out for their eco-friendliness. Made from renewable resources, primarily recycled paper, corrugated boxes are recyclable and biodegradable. Their production and recycling processes are energy efficient and contribute to a reduction in carbon footprint, making corrugated boxes a responsible choice for businesses committed to sustainability. Protective Features Corrugated boxes can also be equipped with various protective features to enhance their shipping capabilities. These include water-resistant coatings or liners, which protect against moisture and humidity, and barrier coatings that guard against oil, grease, or other contaminants. For items requiring temperature control, insulated corrugated boxes are available to maintain a stable environment during transit. Ease of Use The simplicity and ease of use of corrugated boxes are significant benefits. They can be quickly assembled, filled, sealed, and labeled, making the packing process efficient and straightforward. At the destination, they are easy to open and, if undamaged, can be reused or recycled, contributing to waste reduction. Conclusion Corrugated boxes are indeed an excellent choice for shipping, offering a combination of strength, durability, cost efficiency, and environmental sustainability. Their adaptability to various shipping requirements, coupled with protective and customizable features, makes them a reliable packaging solution for businesses and individuals worldwide. Whether you’re shipping locally or internationally, corrugated boxes ensure that your products arrive safely, securely, and in style. If you are interested in corrugated boxes, then partner with Brown Packaging today to get started. (714)300-0650 request@brownpackaging.com Most Recent Posts: Categories: Corrugated Ecommerce ESD Design Display Flexible Packaging Foam Folding Carton Packaging Plastic Packaging Pouch Printing Protection Retail Rigid Box Thermoform Sustainability Subscribe To Our Newsletter By submitting your information, you agree to our terms and conditions and privacy policy. Custom Corrugated Boxes Facebook Twitter LinkedIn Pinterest Relevant Posts
Corrugated boxes are a ubiquitous part of our daily lives, used for packaging and shipping a wide variety of products. While they may seem simple on the surface, there is a remarkable blend of art and science involved in their design. A well-designed corrugated box ensures that products are protected during transit, minimizes material waste, and enhances the overall packaging experience. In this comprehensive guide, we will delve into the world of corrugated box design, exploring the artistry and scientific principles behind it. Understanding Corrugated Fiberboard Before diving into box design, it’s important to understand the material at its core: corrugated fiberboard. This versatile material consists of three layers: two flat linerboards on the outer surfaces and a wavy or fluted medium sandwiched between them. The fluted medium provides strength and rigidity, while the linerboards offer protection and a printable surface for branding and labeling. The Functionality of Corrugated Boxes The primary function of a corrugated box is to protect its contents during transit. However, the design must also consider factors such as cost-effectiveness, sustainability, and ease of handling. Let’s explore the various aspects that contribute to the functionality of corrugated boxes. Structural Integrity: The box must be structurally sound to withstand stacking, impact, and other stresses encountered during shipping. The arrangement and dimensions of flutes, the selection of linerboard thickness, and appropriate adhesive bonding all play a crucial role in ensuring the box’s strength. Stackability and Compression Strength: Corrugated boxes are often stacked on pallets during storage and transportation. A well-designed box should have sufficient compression strength to withstand the weight of other boxes stacked on top without collapsing or deforming. Cushioning and Protection: The box should provide adequate cushioning to protect the product from shocks, vibrations, and potential damage during transit. This can be achieved through the use of internal supports such as partitions, inserts, or foam padding. Ergonomics and Handling: The design should consider ease of handling for both workers and end-users. Factors like handholds, perforations for easy opening, and appropriate sizing contribute to a positive user experience. Sustainability: With growing environmental concerns, sustainable packaging is gaining prominence. Design considerations such as material selection, optimizing box dimensions to minimize waste, and incorporating recyclable or biodegradable materials contribute to a greener packaging solution. Box Design Considerations Designing a corrugated box involves a balance between functionality, aesthetics, and efficiency. Here are key considerations to keep in mind when embarking on the design process. Product Specifications: The dimensions, weight, fragility, and shape of the product being packaged influence the box design. It’s crucial to accurately measure and understand these specifications to ensure a well-fitted and protective box. Box Style Selection: Various box styles, such as regular slotted containers (RSCs), die-cut boxes, and telescopic boxes, cater to different product requirements. Choosing the appropriate box style influences factors such as ease of assembly, stackability, and presentation. Flute Selection: Corrugated fiberboard comes in different flute profiles, including A, B, C, E, and F. Each flute type offers specific strength and cushioning properties. Selecting the right flute profile based on the product’s fragility and weight is essential for optimal protection. Graphics and Branding: Corrugated boxes provide a valuable branding opportunity. Consider incorporating visually appealing graphics, logos, and other branding elements on the box surface to enhance the overall product presentation and create a memorable unboxing experience for the customers. Material Selection: The choice of linerboard material affects both the box’s strength and its visual appeal. Factors such as recycled content, virgin fibers, and the overall quality of the linerboard must be considered. Additionally, selecting the appropriate adhesive for bonding the layers is crucial for maintaining box integrity. Structural Design: The structural design of the box involves determining the dimensions, fluting orientation, and reinforcements required for optimal strength. Computer-aided design (CAD) software and structural analysis tools can aid in creating efficient and robust box designs. Testing and Prototyping: Before mass production, it’s essential to test and prototype the box design to ensure its functionality. Physical or virtual testing methods can evaluate the box’s performance under various conditions, such as drop tests, compression tests, and vibration tests. Supply Chain Considerations: The design should also take into account factors such as efficient storage, transportation, and stacking within the supply chain. Optimizing box dimensions to maximize space utilization and minimize transportation costs is an important consideration. Innovation in Corrugated Box Design The world of corrugated box design is constantly evolving, driven by advancements in technology and changing consumer demands. Innovations in this field aim to enhance functionality, sustainability, and user experience. Here are a few notable innovations in corrugated box design: E-commerce Packaging Solutions: With the exponential growth of online shopping, e-commerce packaging has become a focus of innovation. Designs that offer easy opening, customized printing for branding, and secure protection for products are key considerations in this area. Smart Packaging: Integration of technology into corrugated boxes opens up possibilities for smart packaging solutions. RFID tags, QR codes, or other tracking mechanisms can provide real-time information about the package’s location, handling, and condition. Bio-based Materials: Researchers are exploring bio-based alternatives to traditional corrugated materials, such as bio-based adhesives and coatings, as well as biodegradable or compostable fiberboards. These materials offer increased sustainability and reduced environmental impact. Intelligent Packaging Design: Designers are incorporating features such as perforations, tear strips, and resealable elements into box designs, enhancing user convenience and reusability. If you are interested in custom corrugated boxes, then partner with Brown Packaging today to get started. (714)300-0650 request@brownpackaging.com Most Recent Posts: Categories: Corrugated Ecommerce ESD Design Display Flexible Packaging Foam Folding Carton Packaging Plastic Packaging Pouch Printing Protection Retail Rigid Box Thermoform Sustainability Subscribe To Our Newsletter By submitting your information, you agree to our terms and conditions and privacy policy. Custom Corrugated Boxes Facebook Twitter LinkedIn Pinterest Relevant Posts