Edge Crush Testing: Corrugated Packaging Strength and Durability

Custom corrugated boxes are a staple in the packaging industry, serving as a reliable means to protect and present various products. The cost of these boxes can vary significantly based on several factors. Understanding what influences the cost of custom corrugated boxes is crucial for businesses looking to strike a balance between quality and budget. Box Size and Dimensions The size and dimensions of custom corrugated boxes are perhaps the most fundamental factors affecting their cost. Larger boxes generally require more raw material (corrugated cardboard) and manufacturing time, resulting in higher costs. Conversely, smaller boxes are typically more affordable. Box Style and Complexity The style and complexity of the box design can greatly influence its cost. Custom boxes come in various styles, including regular slotted containers (RSC), tuck-top boxes, mailer boxes, and more. Intricate box designs with multiple flaps, unique openings, or custom die-cut shapes require specialized manufacturing processes and are usually more expensive than standard box styles. Material Quality The type and quality of corrugated material used play a significant role in determining box cost. Corrugated cardboard comes in different grades, with single-wall, double-wall, and triple-wall being common options. Higher-quality, thicker material provides better structural integrity and protection but comes at a higher cost compared to thinner alternatives. Printing and Customization Customization options such as printing, branding, and special finishes can add to the cost of corrugated boxes. Full-color printing, embossing, foil stamping, and matte or gloss finishes all require additional processes and materials, making the boxes more expensive. However, these customization features can enhance the visual appeal and branding of the product. Quantity and Order Volume The quantity of custom corrugated boxes ordered has a direct impact on the cost per unit. Generally, ordering in larger quantities can lower the per-box cost due to economies of scale. Smaller orders, on the other hand, may incur higher unit costs as they are less efficient to produce. Lead Time and Rush Orders The lead time or turnaround time for custom box production can also influence costs. Rush orders often come with premium pricing because they require expedited production, potentially causing disruptions to the manufacturer’s regular schedule. Planning well in advance and avoiding rush orders can help keep costs down. Special Features and Add-Ons If you require special features or add-ons like handles, windows, or inserts within the corrugated boxes, be prepared for additional expenses. These features require extra materials, labor, and manufacturing time, contributing to higher costs. Shipping and Handling Requirements Consider the logistics and shipping requirements when calculating the overall cost of custom corrugated boxes. If your products need extra protection during transit, you might require additional inserts, padding, or even double-boxing, all of which can increase the total cost. Environmental Considerations As environmental awareness grows, more businesses are opting for eco-friendly packaging solutions. While sustainable materials and designs can contribute to higher upfront costs, they may attract eco-conscious consumers and reduce long-term environmental impact. If you are looking for cost effective stock or custom corrugated boxes, then partner with Brown Packaging today to get started. (714)300-0650 request@brownpackaging.com Most Recent Posts: Categories: Corrugated Ecommerce ESD Design Display Flexible Packaging Foam Folding Carton Packaging Plastic Packaging Pouch Printing Protection Retail Rigid Box Thermoform Sustainability Subscribe To Our Newsletter By submitting your information, you agree to our terms and conditions and privacy policy. Stock Corrugated Facebook Twitter LinkedIn Pinterest Relevant Posts

Custom corrugated boxes, owing to their versatility, durability, and eco-friendliness, have become a crucial tool for businesses seeking to maximize their packaging appeal. In today’s competitive market, where every detail counts, a bespoke print on your corrugated box can be the differentiating factor that elevates your brand above the rest. Understanding Corrugated Boxes Before diving into the printing methods, let’s understand the foundation – the corrugated box itself. Crafted from corrugated cardboard which consists of a fluted layer nestled between two flat liners, these boxes are renowned for their strength. This unique structure not only ensures product safety but also provides an optimal surface for various print methods. The Case for Custom Printing So, why should one invest in custom printing? Beyond the obvious aesthetic appeal, custom printed boxes offer functional advantages. They facilitate smoother inventory management, as labels and prints assist in quick content identification. Additionally, a custom design brings a touch of professionalism, subtly signaling to clients and partners that you care about every aspect of your business, down to the boxes you use. And let’s not forget promotion; the surface of your box can be a canvas for marketing messages or spotlight promotions. Flexographic Printing Flexographic printing, often compared to traditional letterpress printing, stands out for its adaptability to print on a wide range of substrates. This method uses flexible relief plates that transfer ink onto the box’s surface. When you have large-volume orders but wish to keep costs in check, flexographic printing offers a reliable solution. Its strength lies in producing large batches efficiently, and the prints dry relatively quickly. Digital Printing Evocative of the common home inkjet printers but on a much grander scale, digital printing promises precision. Perfect for businesses looking to place smaller orders or those desiring intricately detailed graphics, this method doesn’t necessitate printing plates, enabling quicker turnaround times. The real allure of digital printing, however, is its impeccable accuracy, ensuring each design is replicated to perfection. Litho Laminating and Single Face Printing Litho laminating is akin to artistry in the world of box printing. Here, a high-resolution printed paper sheet (the litho label) gets glued meticulously onto the corrugated material. It’s the go-to for businesses keen on delivering a retail experience that speaks of luxury and attention to detail. The resultant boxes often have a glossy, upscale appearance. Spot UV Printing A technique that’s both subtle and impactful, Spot UV printing introduces a tactile dimension to box printing. Specific areas are cured using UV light, giving them a glossy, raised appearance. This is not just about aesthetics; it’s a sensory experience, making logos or particular design features truly pop. Green Printing The print industry has been conscious of its environmental footprint, leading to the emergence of eco-friendly inks and coatings. Water-based inks, for instance, have become popular as they are significantly less harmful than their solvent-based counterparts. UV-curable inks are also gaining traction for being free from volatile organic compounds (VOCs). Biodegradable coatings, on the other hand, ensure that the environment doesn’t pay the price for our aesthetic pursuits. Designing for Print In the realm of print, understanding your audience remains paramount. Tailor your designs with your target demographic at the forefront of your mind. Consistency is key, so incorporate brand colors and motifs, ensuring that the box is an extension of your brand identity. Lastly, while it’s tempting to fill every inch with design elements, sometimes less truly is more. Effective use of white space can deliver a design that’s both impactful and elegant. In Conclusion Custom printing on corrugated boxes is that detail that can set you apart. Armed with knowledge about the diverse printing techniques available, you’re well-placed to make a decision that aligns with your brand’s ethos, aesthetic preferences, and budget. If you are interested in printed corrugated boxes, then partner with Brown Packaging today to get started. (714)300-0650 request@brownpackaging.com Most Recent Posts: Categories: Corrugated Ecommerce ESD Design Display Flexible Packaging Foam Folding Carton Packaging Plastic Packaging Pouch Printing Protection Retail Rigid Box Thermoform Sustainability Subscribe To Our Newsletter By submitting your information, you agree to our terms and conditions and privacy policy. Custom Corrugated Boxes Facebook Twitter LinkedIn Pinterest Relevant Posts