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Choosing the Right Corrugated Grade for 2026

Corrugated Walls

Corrugated board comes in multiple flute sizes and wall grades, each designed to balance strength, weight, and cost. Selecting the wrong grade can lead to product damage, excessive freight costs, or unnecessary material expense. In 2026, buyers must match corrugated performance to their supply chain conditions, sustainability goals, and budget requirements.

Common Corrugated Grades

  • Single-wall: Lightweight, cost-effective, suitable for many retail and e-commerce uses.
  • Double-wall: Greater strength and stacking ability for heavy or fragile items.
  • Triple-wall: Maximum compression resistance for industrial, bulk, and export packaging.

Key Factors When Choosing a Grade

  • Product weight: Heavier items require stronger board.
  • Supply chain conditions: Long transit times, stacking, and climate variations increase stress.
  • Cost balance: Higher grades protect better but add material expense.
  • Sustainability goals: Use recycled content or right-size to minimize waste.
  • Compliance: Certain industries require ISTA or ASTM-tested packaging.
custom corrugated box with print sustainability

How to Match Grade to Application

  • E-commerce: Single-wall RSCs with performance coatings for moisture resistance.
  • Industrial parts: Double-wall or triple-wall for high stacking and pallet loads.
  • Export packaging: Triple-wall FOL boxes for international freight durability.
  • Retail displays: Lighter grades with strong print surfaces for shelf appeal.
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Testing for Performance Confidence

  • Compression testing: Ensures cartons withstand stacking loads.
  • Vibration and drop testing: Validates protection during transport.
  • Material analysis: Confirms recycled fiber content aligns with performance goals.

Packaging Solutions with Brown Packaging

Brown Packaging works with buyers to identify the right corrugated grade for each application. From single-wall e-commerce boxes to triple-wall export packaging, we balance protection, cost, and sustainability. Contact us to select the right grade for 2026.

References


ASTM International. (2023). ASTM D642: Standard Test Method for Compression Resistance of Shipping Containers.
Soroka, W. (2009). Fundamentals of Packaging Technology (4th ed.). Institute of Packaging Professionals.
Fiber Box Association. (2024). Corrugated Packaging Performance Handbook. Retrieved from https://www.fibrebox.org

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9 Different Types of Corrugated Retail POP Displays

Retail point of purchase (POP) displays are essential tools for marketing products directly to consumers within retail environments. These displays vary widely in shape, size, and design, each tailored to specific marketing and placement needs. Corrugated POP displays, known for their versatility and durability, offer an array of options to suit various retail settings. Here, we explore nine popular types of corrugated POP displays, detailing their applications and benefits to help you choose the right one for your products. What is a Corrugated Retail POP Display? Corrugated retail POP displays are made from corrugated fiberboard, which is notable for its structural sturdiness yet lightweight properties. These displays are customized with unique structures, sizes, shapes, and folds, and are often enhanced with vibrant graphic designs, various print options, and finishes. 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Applications: Perfect for promoting small, impulse-buy items next to related products. Benefits: Enhances product visibility and encourages impulse purchases; easy to install and move. Dump Bin An open container for bulk or loose items, placed strategically to attract customers through ease of access and the allure of rummaging. Applications: Great for clearance items, seasonal goods, or promotional products. Benefits: Encourages spontaneous purchasing by making items easily accessible and visibly appealing. Pallet Skirt/Wrap A decorative and informative wrap around the base of a pallet, this display type is often used in warehouse-style retail environments. Applications: Enhances the aesthetic of bulk product displays on pallets. Benefits: Provides significant branding space to communicate marketing messages effectively; quick to install. Counter Tops Small displays designed to sit on counters or other surfaces where space is at a premium. 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