How to Adapt Your Custom Packaging in a Recession
In the past several years the world has faced economic challenges with the Covid-19 Pandemic, supply chain shortages, Russia-Ukraine conflict and other events which have impacted the global markets, potentially causing a new a recession to occur in the United States. Today, many brands and consumers are starting to cut back to adjust to slower economic growth, rising costs and inflation. Often, many businesses find themselves re-evaluating their packaging expenses as consumers are spending less, brands are charging less, and new potential projects are put on hold.
Many buyers find themselves juggling between quality and cost for their custom packaging. Often, many brands will begin sacrificing quality to compensate for the increased cost, which can be damaging to a brand’s consistency, message, and product quality.
Ultimately, packages still need to provide adequate protection for a product and in most cases, they need to make a product appear attractive on the sales floor and retain brand consistency. As a result, brands need to adapt their custom packaging to work best with a recession.
7 Ways to Adapt Your Custom Packaging in A Recession
Consider Selling Economy Sized Products
In a recession, buyers are much more rational with their purchases and are more likely to buy based on what they need. As a result, you should consider selling economy-sized products or more economical versions of your product. More economical products will help you retain loyal brand customers looking to save on cost or buying from a more rational perspective.
Ultimately, by implementing an economy sized product it enables you to continue preserve branding on your packaging with consistency, while providing adequate protection to your product.
Re-evaluate Your Consumers’ Packaging Preferences
Conditions such as the economy affect your buyers’ buying preferences. Research and evaluate your consumers’ expectations and what they find valuable when it comes to your custom packaging. This can be done with surveys and study groups to analyze consumer behavior and feedback when interacting with your brand and product. Make sure that your audience is a random representative of your target audience to record the most accurate data.
You may find that some packaging features, product information or design are just unessential or unneeded. They may even provide you with insight into what they are willing to pay more for. This can help you allocate your resources in the right place for your custom packaging. After evaluating your consumer’s preferences, adjust your packaging.
Consider Alternative Packaging Products, Materials and Printing Methods
It does not hurt to explore alternative packaging products, materials, and printing methods for your custom packaging, especially if you have received positive consumer feedback to do so. There are many different types of packaging products, material, and print options available that will vary based on your product and budget.
Due to the complexity and versatility of custom packaging, we recommend you speak to a packaging expert for assistance in finding the right alternative packaging options for you. If you do not have a packaging expert, then partner with Brown Packaging today to explore options.
Flexographic Print (Cheaper For Large Quantity Orders)
Digital Print (Cheaper For low Quantity Orders)
*Read “Digital vs. Flexo Print: Which Should You Choose?” for more information.*
Optimize the Size and Shape of Your Packaging
Often, many businesses do consider material costs when selecting the size and shape of their packaging. Typically, this is because they order packaging from an online company that does not provide you with the expertise and service of structural design.
Structural design refers to how a packaging product or object is shaped and sized. If it is a box or display, then the design will include all the cuts and folds with measurements. Structural design can help you optimize the shape and size of your custom packaging, which will lead to lower material usage and costs. Overtime with a large enough volume, this can make a huge difference.
Buy In Bulk
We understand that not everyone can buy packaging in such large quantities as it affects cash flow and inventory levels. However, if you can do so, then we recommend it as the cost per unit decreases as quantity increases. Speak to your current or prospective supplier to explore cost and quantity incentives.
Get Multiple Quotes
Comparing prices from custom packaging companies helps protect you in getting a fair and competitive price. Be sure to request prototypes and samples from each supplier as quality and price will vary from vendor to vendor. Always factor in quality and other factors such as lead time and order minimums capabilities when reviewing a quote.
Partner With the Right Packaging Supplier
Often, selecting the right packaging supplier goes hand in hand with obtaining multiple quotes. Not every vendor is going to be the best fit for your packaging project. Essentially, you want to get a supplier that has the resources, capabilities, and drive to fulfill your project to your expectations.
Typically, custom packaging projects are diverse, complex and require a lot of different resources and capabilities to fulfill. As a result, we recommend you partner with a packaging distributor or hybrid supplier that can accommodate all your packaging needs in one place. These packaging suppliers have an advantage over manufacturers by networking with hundreds of different vendors to get you the best value for your project.
Partner With Brown Packaging
At Brown Packaging, we assign a design package expert to each project to help our customers come up with solutions tailored to their needs. With over 30+ years of experience working with different industries and projects during a recession, we have developed solutions that can accommodate you. Contact us today to get started.
In 2026, sustainability is no longer just a trend—it’s a buyer expectation. Forest Stewardship Council (FSC) certification has become a key benchmark for responsible packaging, signaling that materials are sourced from responsibly managed forests. For packaging buyers, FSC certification is more than a compliance checkbox—it’s a brand value that influences purchasing decisions, retailer acceptance, and customer loyalty. What Is FSC Certification? The Forest Stewardship Council certifies that paper-based packaging materials are sourced from forests managed for environmental responsibility, social benefit, and economic viability. FSC Mix: Packaging contains a blend of FSC-certified and controlled wood. FSC Recycled: Packaging is made entirely from recycled fiber. FSC 100%: Packaging is sourced only from FSC-certified forests. Why FSC Matters to Buyers in 2026 Retail access: Many major retailers now require FSC-certified packaging. Sustainability goals: Aligns with corporate ESG and carbon reduction commitments. Consumer trust: Customers recognize the FSC label and view it as credible. Global compliance: Meets international sustainability regulations. How FSC Certification Strengthens Brand Value Differentiation: Stand out with certified sustainable packaging. Marketing advantage: FSC logos reinforce eco-friendly messaging. Risk reduction: Verified sourcing prevents greenwashing claims. Customer loyalty: Environmentally conscious buyers prefer certified products. Challenges in FSC Implementation Limited supply of certain FSC substrates. Higher costs compared to non-certified materials. Need for supplier audits and documentation. Packaging Solutions with Brown Packaging Brown Packaging partners with buyers to integrate FSC-certified materials into corrugated boxes, folding cartons, and retail packaging. Our solutions support sustainability while maintaining cost efficiency and protection. Contact us to strengthen your brand with FSC-certified packaging. References Forest Stewardship Council (FSC). (2023). FSC Certification Guidelines for Packaging. Retrieved from https://fsc.orgSustainable Packaging Coalition. (2023). Consumer Insights on Sustainable Packaging. Retrieved from https://sustainablepackaging.orgSoroka, W. (2009). Fundamentals of Packaging Technology (4th ed.). Institute of Packaging Professionals. (714)300-0650 request@brownpackaging.com Most Recent Posts: Subscribe To Our Newsletter By submitting your information, you agree to our terms and conditions and privacy policy. Sustainable Packaging Facebook Twitter LinkedIn Pinterest Relevant Posts
Sustainability is now a top priority for packaging buyers. Retailers, regulators, and consumers are all demanding packaging solutions that reduce environmental impact without sacrificing performance. In 2026, buyers must balance eco-friendly materials, cost, and compliance to build programs that are both effective and future-ready. What Buyers Need to Know About Sustainable Packaging Regulatory pressure: Governments are enforcing stricter rules on recyclability and plastic use. Retail mandates: FSC certification and recyclable packaging are becoming standard requirements. Consumer expectations: Customers increasingly choose brands with visible sustainability commitments. Sustainable Material Options Recycled corrugated: High recycled content while maintaining compression strength. Compostable films: Suitable for select food and retail applications. Molded pulp inserts: Replace foam or plastic for protective packaging. Water-based coatings: Enhance moisture resistance without harmful chemicals. Balancing Cost and Performance Right-size packaging: Reduces material waste and shipping costs. Hybrid solutions: Combine eco-materials with corrugated for balance. Life cycle analysis: Evaluate true environmental impact, not just marketing claims. How to Evaluate Sustainable Suppliers Verify FSC, SPC, or ISO certifications. Request testing data for durability and recyclability. Audit supply chains for consistency and transparency. Ensure claims meet local and international compliance standards. Packaging Solutions with Brown Packaging Brown Packaging helps buyers implement sustainable packaging programs that balance cost, performance, and compliance. From recycled corrugated to eco-friendly coatings and inserts, we deliver solutions that meet 2026 sustainability goals. Contact us to explore sustainable packaging options. References Forest Stewardship Council (FSC). (2023). FSC Certification Guidelines for Packaging. Retrieved from https://fsc.orgSustainable Packaging Coalition. (2023). Packaging Sustainability Trends and Buyer Insights. Retrieved from https://sustainablepackaging.orgSoroka, W. (2009). Fundamentals of Packaging Technology (4th ed.). Institute of Packaging Professionals. (714)300-0650 request@brownpackaging.com Most Recent Posts: Categories: Corrugated Ecommerce ESD Design Display Flexible Packaging Foam Folding Carton Packaging Plastic Packaging Pouch Printing Protection Retail Rigid Box Thermoform Sustainability Subscribe To Our Newsletter By submitting your information, you agree to our terms and conditions and privacy policy. Sustainable Packaging Facebook Twitter LinkedIn Pinterest Relevant Posts
Choosing the right packaging material is one of the most important decisions buyers face. Single-material packaging offers simplicity and recyclability, while multi-material designs provide enhanced performance and protection. Understanding the trade-offs helps companies balance cost, functionality, and sustainability goals in 2026. What Is Single-Material Packaging? Single-material packaging uses one substrate—such as corrugated board, folding carton, or plastic—for the entire structure. Advantages: Easier to recycle and dispose. Lower material costs in many cases. Streamlined sourcing and inventory. Supports sustainability messaging. Disadvantages: Limited barrier protection. Less customization for fragile or complex products. May require added thickness for strength, increasing weight. What Is Multi-Material Packaging? Multi-material packaging combines two or more substrates—such as corrugated with foam, or paperboard laminated with film—to achieve specific performance outcomes. Advantages: Greater protection against moisture, oxygen, and impact. Allows for premium finishes and enhanced graphics. Ideal for fragile or high-value products. Customizable for unique supply chain conditions. Disadvantages: More difficult to recycle due to material separation. Higher cost and longer lead times. Complex sourcing and inventory management. When to Use Each Approach Single-material packaging: Best for products with low fragility, strong sustainability requirements, or cost-driven programs. Multi-material packaging: Best for high-value, fragile, or regulated products requiring advanced protection. Balancing Performance and Sustainability Buyers must weigh performance needs against eco goals: Use recyclable coatings to extend single-material performance. Choose hybrid designs that separate easily for recycling. Apply multi-material solutions only where risk of damage outweighs cost. Packaging Solutions with Brown Packaging Brown Packaging helps buyers evaluate when to use single- vs. multi-material packaging. Our team balances sustainability, performance, and cost to deliver solutions tailored to your supply chain. Contact us to explore the right approach for your products. References Forest Stewardship Council (FSC). (2023). FSC Packaging Certification Guidelines. Retrieved from https://fsc.orgSoroka, W. (2009). Fundamentals of Packaging Technology (4th ed.). Institute of Packaging Professionals.Sustainable Packaging Coalition. (2022). Design for Recyclability and Multi-Material Packaging Report. Retrieved from https://sustainablepackaging.org (714)300-0650 request@brownpackaging.com Most Recent Posts: Categories: Corrugated Ecommerce ESD Design Display Flexible Packaging Foam Folding Carton Packaging Plastic Packaging Pouch Printing Protection Retail Rigid Box Thermoform Sustainability Subscribe To Our Newsletter By submitting your information, you agree to our terms and conditions and privacy policy. Custom Packaging Facebook Twitter LinkedIn Pinterest Relevant Posts
One of the biggest challenges in sustainable packaging is balancing environmental responsibility with product protection. Buyers often worry that switching to eco-friendly materials means sacrificing durability or driving up costs. In 2026, new material technologies allow brands to meet sustainability goals without compromising strength or supply chain performance. Why Protection Still Matters Damaged products create more waste than packaging ever could. Returns increase logistics costs and carbon emissions. Retailers and e-commerce platforms expect packaging to deliver both sustainability and reliability. Eco-Friendly Material Options Recycled corrugated: Maintains stacking strength while reducing virgin fiber use. Molded pulp inserts: Cushion fragile items while replacing plastic foam. Water-based barrier coatings: Add moisture resistance without plastic films. Compostable films: Ideal for short shelf-life or single-use applications. Paper-based mailers: Replace poly mailers for e-commerce shipments. How to Balance Eco Goals and Protection Use right-sizing to reduce material volume while improving fit. Apply hybrid solutions (corrugated + pulp) for high-value goods. Conduct ISTA testing to validate protective performance. Match material choice to product fragility and supply chain conditions. Examples in Action Electronics: Molded pulp trays replacing EPS foam. Food and beverage: FSC-certified corrugated with recyclable coatings. Retail e-commerce: Recycled paper mailers protecting apparel. Packaging Solutions with Brown Packaging Brown Packaging develops eco-friendly solutions that protect products while meeting sustainability requirements. From recycled corrugated to innovative coatings, our team ensures you never trade protection for environmental impact. Contact us to explore eco-material options. References Forest Stewardship Council (FSC). (2023). FSC Certification Guidelines for Packaging. Retrieved from https://fsc.orgSustainable Packaging Coalition. (2023). Eco-Friendly Packaging Materials and Case Studies. Retrieved from https://sustainablepackaging.orgASTM International. (2023). ASTM D4169: Standard Practice for Performance Testing of Shipping Containers and Systems. (714)300-0650 request@brownpackaging.com Most Recent Posts: Subscribe To Our Newsletter By submitting your information, you agree to our terms and conditions and privacy policy. Custom Packaging Facebook Twitter LinkedIn Pinterest Relevant Posts
In today’s competitive market, packaging affordability doesn’t start with cheaper materials — it starts with smarter design. Every score, fold, and insert decision affects not only how a box looks and feels, but how efficiently it’s made, shipped, and used. Structural engineering is the silent driver of cost efficiency — optimizing strength, space, and performance before the first sheet is ever printed. Why Structure Matters More Than You Think The most impactful cost savings in packaging rarely come from supplier discounts; they come from structural efficiency.A box that uses 10% less board but maintains the same compression strength directly reduces both material and freight cost. A redesigned insert that eliminates the need for secondary packaging saves time and labor at the line. Every cut line and fold path tells a story of cost, sustainability, and brand care — and when those align, affordability becomes part of your brand’s DNA. Designing for Efficiency, Not Excess In a market saturated with overbuilt packaging, engineering restraint is a competitive advantage. Structural teams now rely on 3D CAD modeling and virtual prototyping to simulate performance before production — identifying unnecessary material use and structural redundancies. Through precision die-line planning, engineers can improve sheet yield, reduce assembly time, and minimize void space — the dead air that drives up freight bills.It’s not about doing less; it’s about doing smarter. Balancing Protection and Presentation The temptation to “overprotect” products is common — especially in fragile or high-value goods. But protection doesn’t have to mean bulk. Strategic reinforcements, engineered fluting, and interlocking designs can maintain crush resistance and shock absorption while reducing total board weight. For e-commerce and shelf packaging alike, brands can achieve premium presentation with structural simplicity — a key to making packaging both sustainable and affordable. Prototyping to Prevent Waste Prototyping isn’t just for aesthetics — it’s a safeguard against costly production errors.With short-run sample testing and performance mockups, brands can evaluate fit, function, and protection early in development. Adjusting dimensions by fractions of an inch can save thousands in material waste and prevent rejected runs down the line. Smart packaging buyers now view prototyping not as an expense, but as a cost-control strategy that pays dividends in scale. How Structural Design Supports Brand and Budget Affordable design doesn’t mean compromising brand identity — it means integrating brand goals into structure. A well-engineered box reinforces trust, ensures product consistency, and communicates value through precision and fit. When structure, design, and production align, packaging stops being a cost and starts becoming a business asset. That’s where the real savings live — and where long-term brand equity begins. The Brown Packaging Difference At Brown Packaging, every packaging solution starts with structural intent — not guesswork.Our engineering and design teams collaborate to create packaging that performs across shipping, retail, and automation lines, balancing protection, brand visibility, and cost efficiency. We don’t cut corners; we cut waste.That’s how our clients achieve packaging that’s not just affordable — it’s engineered to perform. References Soroka, W. (2009). Fundamentals of Packaging Technology (4th ed.). Institute of Packaging Professionals. PMMI. (2024). Optimizing Structural Design for Packaging Efficiency. Packaging World. (2025). Engineering the Future of Cost-Effective Packaging. Smithers. (2025). Packaging Innovation and Material Efficiency Trends. (714)300-0650 request@brownpackaging.com Most Recent Posts: Categories: Corrugated Ecommerce ESD Design Display Flexible Packaging Foam Folding Carton Packaging Plastic Packaging Pouch Printing Protection Retail Rigid Box Thermoform Sustainability Subscribe To Our Newsletter By submitting your information, you agree to our terms and conditions and privacy policy. Custom Packaging Facebook Twitter LinkedIn Pinterest Relevant Posts
Every brand is feeling the squeeze — higher raw material costs, volatile freight rates, and a consumer base more price-conscious than ever. But cutting packaging budgets blindly can lead to damaged goods, compliance issues, and eroded brand value. Smart brands aren’t chasing cheaper boxes — they’re making smarter packaging decisions that balance performance, cost, and perception. The difference between saving money and losing value comes down to how you evaluate your packaging, not just what you pay for it. Beyond Unit Price: Understanding Total Packaging Cost A low unit price might look great on paper — until you factor in assembly time, damage rates, and freight efficiency. Smart packaging evaluation considers the total cost of ownership, including: Material yield (how efficiently sheets convert into boxes) Pallet and trailer utilization (freight optimization) Labor efficiency (ease of assembly or automation compatibility) Product protection (damage rates, replacements, and returns) When buyers assess all these metrics, the lowest-cost box often isn’t the best-value box. Material Selection That Saves in the Long Run Switching materials isn’t just about cutting cost — it’s about reducing waste and improving performance. For instance, moving from double-wall to a high-performance single-wall with better flute structure can cut weight and shipping cost without sacrificing protection. In folding cartons, substrate optimization — using a lighter caliper SBS or switching to coated recycled board — can yield savings that scale across production runs. And for rigid boxes, structural tweaks like thinner chipboard paired with strong wrap papers can preserve presentation while reducing material use. Every small change adds up when you scale across thousands of units. Design Efficiency: The Overlooked Cost Saver A smart structural design can eliminate cost before production even starts. Simplifying folds, reducing glue flaps, or reengineering inserts can cut assembly time and material waste. Modern packaging engineers use CAD-based dieline analysis to optimize layouts — ensuring maximum sheet yield and minimal offcut. For e-commerce and retail brands alike, right-sizing packaging improves shipping efficiency and reduces filler materials while maintaining the brand’s polished look. It’s not just design — it’s design that earns its keep Printing Smart: Matching the Process to the Purpose Not every job needs premium litho or complex spot varnishes. A good packaging partner matches print method to scale and brand intent: Flexo printing for high-volume, cost-efficient runs. Digital printing for short runs, personalization, and multi-SKU campaigns. Litho laminating for high-end visuals in rigid or premium retail displays. By choosing the right print method early, brands can avoid over-engineering — saving both time and money without compromising quality. Data-Driven Decisions: The New Standard for Packaging Buyers Leading companies now use data to guide packaging spend. Damage rate metrics, SKU-level freight analysis, and consumer perception studies all contribute to smarter choices. Smart buyers are no longer asking, “What’s the cheapest box?” They’re asking, “What’s the most efficient box that protects the product, ships well, and supports brand goals?” This mindset shift is what separates cost-cutting from cost control. The Brown Packaging Approach At Brown Packaging, we help brands make smarter packaging decisions by combining engineering analysis, supplier network leverage, and real-world testing. Our process aligns packaging performance with total cost goals — from box design to print selection and logistics. The result: stronger packaging, lower waste, and sustainable cost savings that scale with your business. Because in today’s market, smart packaging isn’t just a cost center — it’s a competitive advantage. References PMMI. (2025). Operational Cost Efficiency in Packaging and Logistics. McKinsey & Company. (2024). Total Cost of Ownership in Consumer Goods Packaging. Packaging World. (2025). Data-Driven Decisions in Packaging Sourcing. Soroka, W. (2009). Fundamentals of Packaging Technology (4th ed.). (714)300-0650 request@brownpackaging.com Most Recent Posts: Categories: Corrugated Ecommerce ESD Design Display Flexible Packaging Foam Folding Carton Packaging Plastic Packaging Pouch Printing Protection Retail Rigid Box Thermoform Sustainability Subscribe To Our Newsletter By submitting your information, you agree to our terms and conditions and privacy policy. Custom Packaging Facebook Twitter LinkedIn Pinterest Relevant Posts
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The packaging industry has been subjected to vast shifts in focus over the past few years. With the growing awareness of sustainability issues and the pressing concern of environmental conservation, businesses have been prioritizing ‘green’ packaging strategies. In this context, sustainable thermoform packaging has emerged as an innovative solution. This blog post delves into the current practices in this domain and the future opportunities it presents. Understanding Thermoform Packaging What is Thermoform Packaging? Thermoforming is a method of packaging that involves heating a plastic sheet to a pliable forming temperature, shaping it to a specific mold, and then trimming it to create a usable product. The resultant packaging is light, strong, and protective. Thermoform packaging is widely used in numerous sectors including food, pharmaceuticals, electronics, and personal care products. Sustainable Thermoform Packaging Explained Why Sustainable Thermoform Packaging? As businesses continue to face increasing regulatory pressures and consumer demand for eco-friendly products, sustainable thermoform packaging has become a viable and attractive alternative. It addresses the core need of durability and product protection, while also reducing the ecological footprint. Materials in Sustainable Thermoform Packaging The heart of sustainable thermoform packaging lies in the materials used. These range from bio-based plastics, recycled post-consumer plastic, to other eco-friendly materials. Bio-based plastics: These are derived from renewable sources such as corn starch, sugar cane, and other plant-based materials. These bioplastics are designed to biodegrade under specific conditions and are often used in food and beverage packaging. Recycled post-consumer plastic: These materials, recovered from consumer waste streams, are cleaned, processed, and recycled into new packaging materials. The use of post-consumer recycled (PCR) plastic can significantly reduce the need for virgin plastic production. Innovations in Sustainable Thermoform Packaging Design Innovations Advancements in design have led to more efficient and sustainable thermoform packaging options. For example, packaging designs are becoming more minimalistic, reducing material usage while maintaining product protection. Innovation also extends to the use of mold technologies that can accurately form complex shapes, improving material efficiency. Technology Innovations New technologies are also playing a vital role in enhancing the sustainability of thermoform packaging. Advanced thermoforming machines are more energy-efficient, reducing the overall carbon footprint of the packaging process. In addition, techniques like vacuum thermoforming and pressure forming are enabling the creation of lighter, yet durable, packaging solutions. The Future of Sustainable Thermoform Packaging Opportunities and Challenges The future holds great promise for sustainable thermoform packaging, but also poses significant challenges. The main opportunity lies in innovation, particularly in the areas of material science, design, and technology. However, one of the significant challenges will be to scale up the use of these innovations while managing costs. Furthermore, while bio-based plastics and recycled materials offer great promise, issues surrounding their compostability and recyclability need further exploration and solutions. Potential Areas for Growth Sectors like food, personal care products, and pharmaceuticals already heavily use thermoform packaging. However, sectors like electronics and automotive components present a vast untapped market, as these industries strive to reduce their environmental impact. Policy and Regulation With governments globally increasingly focusing on sustainability, future policy and regulations are expected to be more favorable towards sustainable packaging. Tax benefits, subsidies, or other incentives could further drive the adoption of sustainable thermoform packaging. Consumer Awareness and Demand Consumer awareness and demand for sustainable products will continue to be a major driver for the growth of sustainable thermoform packaging. As more consumers understand the benefits of sustainable packaging, businesses will be incentivized to adopt these practices. If you are interested in thermoform packaging, then partner with Brown Packaging today. (714)300-0650 request@brownpackaging.com Most Recent Posts: Categories: Corrugated Ecommerce ESD Design Display Flexible Packaging Foam Folding Carton Packaging Plastic Packaging Pouch Printing Protection Retail Rigid Box Thermoform Sustainability Subscribe To Our Newsletter By submitting your information, you agree to our terms and conditions and privacy policy. Thermoform Packaging Facebook Twitter LinkedIn Pinterest Relevant Posts
In the realm of packaging, the size and weight of a package are more than just physical dimensions; they are critical factors that influence a range of business operations, from logistics to customer satisfaction. This blog post delves into the multifaceted impacts of packaging size and weight, highlighting challenges and opportunities for businesses. Shipping and Transportation Costs The size and weight of packaging have a direct bearing on shipping costs. Carriers often charge based on dimensional weight, which considers both size and actual weight. Heavier and bulkier packages typically lead to higher shipping fees, affecting the overall cost-efficiency of product distribution. Storage and Warehousing Demands Packaging size and weight significantly affect warehousing strategies. Larger and heavier packages require more storage space and might necessitate specialized handling equipment, impacting warehouse design, operations, and cost. Environmental Considerations Sustainability is a key concern in packaging decisions. Larger and heavier packages consume more resources and contribute to higher carbon emissions during transportation. Sustainable packaging strategies often focus on minimizing size and weight to lessen environmental impact. Packaging Design and Material Selection Choices in packaging design and materials directly impact size and weight. Innovative design can reduce packaging size without compromising protection or aesthetic appeal. Lightweight yet durable materials can minimize package weight while ensuring product safety. Product Safety and Protection While the primary function of packaging is to protect the product, over-sizing or adding unnecessary weight can be counterproductive. Tailored packaging that fits the product’s dimensions and fragility can provide optimal protection without excessive size or weight. Customer Experience and Brand Perception The size and weight of packaging affect the unboxing experience and, by extension, brand perception. Bulky or heavy packaging can be cumbersome for customers, potentially leading to a negative unboxing experience. Conversely, compact and lightweight packaging can enhance customer convenience and satisfaction. Compliance with Shipping Regulations Packaging must adhere to various shipping regulations, especially for international trade. These regulations often include restrictions on package size and weight, making compliance a key consideration in packaging design. Cost Implications and Efficiency Efficiently designed packaging can lead to cost savings in several areas, including material usage, shipping, and storage. Balancing the size and weight of packaging with the need for product protection and customer appeal is crucial for operational efficiency. If you are interested in optimizing the size and weight of your packaging, then partner with Brown Packaging today to get started. (714)300-0650 request@brownpackaging.com Most Recent Posts: Categories: Corrugated Ecommerce ESD Design Display Flexible Packaging Foam Folding Carton Packaging Plastic Packaging Pouch Printing Protection Retail Rigid Box Thermoform Sustainability Subscribe To Our Newsletter By submitting your information, you agree to our terms and conditions and privacy policy. Custom Packaging Facebook Twitter LinkedIn Pinterest Relevant Posts
When it comes to product packaging, choosing between blister packaging and clamshell packaging can often be confusing, as they both originate from the thermoforming process and can appear quite similar on retail shelves. However, each has distinct features and benefits, making it crucial to understand their differences to make an informed decision that aligns with your product needs and packaging goals. Understanding Blister Packs and Clamshells What is a Blister Pack? Blister packs are predominantly used to encase products within a pre-formed plastic cavity, sealed against a backing material such as paperboard, foil, or plastic. This packaging is favored for its robustness and ability to clearly display the product. Features of Blister Packs Custom Cavities: Tailored to snugly fit the product, ensuring it remains securely in place. Hanging Tabs: Often included for easy retail display. Sealing Options: Can be heat-sealed or cold-sealed, enhancing tamper resistance. Material Versatility: Available in various materials including PET, HDPE, PP, and PVC. Graphic Customization: Allows for the addition of logos, branding, and product information directly on the backing. Advantages of Blister Packaging Product Visibility: Provides clear visibility of the product, enhancing buyer appeal. Tamper Evident: The sealing process helps prevent tampering and ensures product integrity. Cost-Efficiency: Generally less expensive on a per-unit basis, especially suitable for high-volume products. Consumer Trust: Consumers can view the product without opening the packaging, increasing trust and reducing the decision-making time. Applications of Blister Packs Pharmaceuticals: Ideal for tablets, capsules, and other medications. Electronics: Protects components like batteries, earbuds, and cables. Consumer Goods: Suitable for small items such as toys, hardware accessories, and cosmetics. Clamshells Clamshell packaging consists of a single piece of thermoform plastic that hinges together to enclose the product completely. This type of packaging is resealable and provides a robust shield against external factors. Features of Clamshells Snap Closures: Allows for the packaging to be securely closed and easily reopened. Stackability: Designed to be stacked for efficient transport and display. Visibility Inserts: Accommodates inserts for additional product information and branding. Material Flexibility: Made from a variety of plastics such as PET, HDPE, PP, and even more sustainable options like paperboard or bioplastics. Advantages of Clamshell Packaging Enhanced Protection: Offers superior protection from crushing and puncturing, ideal for delicate items. Versatility: Can be designed to fit a wide range of product shapes and sizes. Consumer Convenience: Easy to open and reseal, enhancing user satisfaction. Brand Presentation: Offers ample space for branding and is highly customizable to fit marketing needs. Applications of Clamshells Food Industry: Commonly used for fruits, salads, and bakery items. Retail Products: Effective for multi-component products or gift sets. Electronics: Provides a secure environment for gadgets, ensuring they remain free from damage. Which Should You Choose? The choice between blister packs and clamshells should be based on specific product requirements, customer handling expectations, and marketing objectives: Consider Blister Packs if: You need cost-effective packaging for high-volume products where visibility and tamper resistance are key. Opt for Clamshells if: Your product requires robust protection, especially if it’s high-value or delicate, and you want to enhance the consumer unboxing experience. Both packaging types can be tailored to meet the specific needs of your products, and choosing the right type can significantly impact your product’s market success. Understanding the unique properties of blister packs and clamshells is crucial for selecting the right packaging solution. Each has its own set of features, advantages, and suitable applications that can align with different product types and business goals. For expert guidance and custom packaging solutions that fit your needs, consider partnering with a specialized provider like Brown Packaging. (714)300-0650 request@brownpackaging.com Most Recent Posts: Categories: Corrugated Folding Carton Display Packaging Rigid Box Subscribe To Our Newsletter By submitting your information, you agree to our terms and conditions and privacy policy. Blister Packaging Facebook Twitter LinkedIn Pinterest Relevant Posts