How We Can Help Make Your Pouches Sustainable
Pouch Styles
Gusseted pouches have expandable sides or bottoms, allowing them to hold larger volumes and stand upright. These pouches are ideal for coffee, tea, grains, and other bulk products. The gusset design provides additional strength and stability, making them a versatile choice for various packaging needs.
Block bottom pouches combine the benefits of stand-up and gusseted pouches, featuring a flat base that allows them to stand firmly. They are ideal for heavier products like flour, sugar, and pet food. The block bottom design maximizes storage capacity and shelf presence, making them an attractive option for retail displays.
Material Options
Bio-PE, derived from renewable sources like sugarcane, offers a sustainable alternative to conventional polyethylene. It is suitable for a wide range of products, including liquids and powders.
Cellophane, made from cellulose derived from wood pulp, is biodegradable and compostable. It is commonly used for packaging candies, baked goods, and other dry food products.
Sustainable Print and Ink Options
Digital Printing Digital printing eliminates the need for plates and significantly reduces waste during the printing process. This method allows for on-demand printing, reducing overproduction and excess inventory. Digital printing is versatile and efficient, suitable for short runs and customized packaging solutions. It supports sustainability by minimizing material waste and energy consumption.
- Applications: Ideal for short-run packaging, personalized products, and rapid prototyping.
- Sustainability Level: High, as it reduces waste, energy use, and allows for precise inventory management.
Flexographic printing uses flexible plates and fast-drying inks, making it an efficient choice for large-scale packaging production. This method can be combined with sustainable inks to further reduce environmental impact. Flexographic printing is versatile and suitable for a variety of substrates, ensuring high-quality prints. It supports sustainability by being adaptable to eco-friendly inks and materials.
- Applications: Suitable for flexible packaging, labels, and large-scale production runs.
- Sustainability Level: Moderate to high, depending on the inks and materials used.
Offset printing offers high-quality and consistent prints, particularly suitable for larger production runs. This method can be made more sustainable by using recycled paper and eco-friendly inks. Offset printing is known for its precision and ability to handle detailed images. It supports sustainability through efficient production processes and compatibility with sustainable materials.
- Applications: Ideal for larger production runs, detailed images, and high-quality prints.
- Sustainability Level: Moderate, with potential for high sustainability when using eco-friendly materials and inks.
Digital printing eliminates the need for plates and significantly reduces waste during the printing process. This method allows for on-demand printing, reducing overproduction and excess inventory. Digital printing is versatile and efficient, suitable for short runs and customized packaging solutions. It supports sustainability by minimizing material waste and energy consumption.
- Applications: Ideal for short-run packaging, personalized products, and rapid prototyping.
- Sustainability Level: High, as it reduces waste, energy use, and allows for precise inventory management.
Flexographic printing uses flexible plates and fast-drying inks, making it an efficient choice for large-scale packaging production. This method can be combined with sustainable inks to further reduce environmental impact. Flexographic printing is versatile and suitable for a variety of substrates, ensuring high-quality prints. It supports sustainability by being adaptable to eco-friendly inks and materials.
- Applications: Suitable for flexible packaging, labels, and large-scale production runs.
- Sustainability Level: Moderate to high, depending on the inks and materials used.
Offset printing offers high-quality and consistent prints, particularly suitable for larger production runs. This method can be made more sustainable by using recycled paper and eco-friendly inks. Offset printing is known for its precision and ability to handle detailed images. It supports sustainability through efficient production processes and compatibility with sustainable materials.
- Applications: Ideal for larger production runs, detailed images, and high-quality prints.
- Sustainability Level: Moderate, with potential for high sustainability when using eco-friendly materials and inks.
Interested In Sustainable Pouch Packaging?
Frequently Asked Questions
Expert Consulting
Our expert consulting services provide tailored guidance and strategic insights to help you make informed packaging decisions and optimize your packaging processes.
Digital Print
Utilizing advanced in-house digital printing technology, we offer high-quality printed samples that showcase your packaging design concepts effectively.
Structural Design
Our structural design expertise ensures your packaging is not only visually appealing but also optimized for functionality, protection, and cost-efficiency.
Sampling
We provide sampling services to help you evaluate and refine your packaging prototypes, allowing you to make data-driven decisions before full-scale production.
Graphic Design
Our graphic design team specializes in creating captivating visuals, ensuring your packaging communicates your brand identity and product messaging effectively.
Product & Material testing
We offer comprehensive product and material testing to guarantee the durability, safety, and compliance of your packaging, assuring its suitability for your specific industry and requirements.
Order minimums vary from project to project, it usually depends on the type of packaging, design, size and desired materials. Contact us and we will evaluate the best options for your packaging needs.
Shipping is free to all Southern California businesses. Fees are generally added to orders outside of Southern California or if you need a rush order. We also deliver to all of the United States, in which prices for shipping can vary.
We Are Retail Compliant:
We Are Gov. Compliant:
As the world becomes more environmentally conscious, companies are looking for ways to reduce their impact on the planet. One of the ways that they can do this is by using biodegradable packaging. Biodegradable packaging is made from materials that can be broken down by natural processes, such as microorganisms or sunlight. What is Biodegradable Packaging? Biodegradable packaging is packaging that can be broken down by natural processes. This means that the packaging is made from materials that can be decomposed by microorganisms, such as bacteria or fungi. Biodegradable packaging is often made from plant-based materials, such as cornstarch or cellulose, which are renewable resources. Types of Biodegradable Packaging There are several types of biodegradable packaging, each with its own set of advantages and disadvantages. Starch-Based This type of biodegradable packaging is made from plant-based starches, such as corn, wheat, or potatoes. These starches are processed to create a plastic-like material that can be used for a variety of applications, including packaging. Starch-based biodegradable packaging is biodegradable and compostable, which means that it can be broken down in a composting facility. Cellulose-Based This type of biodegradable packaging is made from cellulose, which is the main component of plant cell walls. Cellulose-based biodegradable packaging is biodegradable and compostable, and it is often used for products that require a longer shelf life than starch-based packaging, such as food or medical supplies. Bioplastics Bioplastics are plastics that are made from renewable resources, such as cornstarch or sugarcane. Bioplastics can be biodegradable or compostable, and they are often used for products that require a longer shelf life than starch-based or cellulose-based packaging. Mushroom-Based Mushroom-based packaging is made from mycelium, which is the root structure of mushrooms. Mycelium can be grown in molds to create packaging that is biodegradable and compostable. How does Biodegradable Packaging Work? Biodegradable packaging works by breaking down into natural elements that can be safely absorbed back into the environment. When biodegradable packaging is exposed to natural processes, such as moisture, heat, and microorganisms, it begins to break down. This process is called biodegradation, and it occurs when microorganisms break down the packaging into smaller and smaller pieces until they are no longer visible to the naked eye. Benefits of Biodegradable Packaging Environmentally Friendly Biodegradable packaging is environmentally friendly because it can be broken down by natural processes. This means that it does not contribute to pollution or waste in the same way that traditional packaging does. Renewable Resources Biodegradable packaging is often made from renewable resources, such as cornstarch or cellulose, which means that it is more sustainable than traditional packaging that is made from non-renewable resources, such as oil or gas. Reduced Carbon Footprint Biodegradable packaging has a lower carbon footprint than traditional packaging because it requires less energy to produce and transport. This is because biodegradable packaging is often made from local, renewable resources, which means that it does not need to be transported long distances. Versatile Biodegradable packaging can be used for a wide range of products, including food, cosmetics, and household items. This means that it is a versatile solution that can be used by many different types of businesses. Better for Wildlife Biodegradable packaging can also be better for wildlife. Traditional packaging, such as plastic bags or Styrofoam, can pose a significant threat to wildlife. Animals can mistake these items for food, which can lead to choking, suffocation, or starvation. Biodegradable packaging, on the other hand, breaks down into natural elements, which are less harmful to wildlife. Improved Brand Image Using biodegradable packaging can improve a company’s brand image. As consumers become more environmentally conscious, they are more likely to support companies that use sustainable practices. By using biodegradable packaging, companies can demonstrate their commitment to sustainability and attract environmentally conscious consumers. Drawbacks of Biodegradable Packaging Cost Biodegradable packaging can be more expensive than traditional packaging because it is often made from more expensive materials, such as plant-based materials. This can be a barrier for some businesses that are trying to reduce their environmental impact but are also working within a limited budget. Shelf Life Biodegradable packaging may not have the same shelf life as traditional packaging because it is more susceptible to degradation. This means that it may not be suitable for some products that need to be stored for longer periods of time. Recycling Challenges Biodegradable packaging cannot be recycled in the same way that traditional packaging can because it is designed to break down. This means that it may need to be disposed of in a special composting facility, which may not be available in all areas. Composting Requirements Biodegradable packaging may require specific composting requirements, such as temperature or humidity, to fully biodegrade. If these conditions are not met, the packaging may not break down as quickly or efficiently as intended. Confusion with Traditional Plastics Biodegradable packaging may look similar to traditional plastics, which can lead to confusion in the recycling process. If biodegradable packaging is not properly sorted and sent to a composting facility, it may end up in a landfill, where it will not biodegrade. Land Use Issues Some biodegradable packaging is made from crops, such as corn or sugarcane, which can compete with food crops for land use. This can lead to environmental issues, such as deforestation or loss of biodiversity. Summary: Biodegradable Packaging Biodegradable packaging is a sustainable alternative to traditional packaging that can help to reduce the environmental impact of businesses. As the world becomes more environmentally conscious, it is likely that biodegradable packaging will become more widely used as businesses look for ways to reduce their impact on the planet. By choosing biodegradable packaging, companies can demonstrate their commitment to sustainability and help to create a more environmentally friendly future. If you are interested in biodegradable packaging solutions, then partner with Brown Packaging today to get started. (714)300-0650 request@brownpackaging.com Most Recent Posts: Categories: Corrugated Ecommerce ESD Design Display Flexible Packaging Foam Folding Carton Packaging Plastic Packaging Pouch Printing Protection Retail Rigid Box Thermoform Sustainability
Sustainability is growing momentum in 2023 for the packaging industry, as many businesses worldwide are looking to further limit their carbon footprint and maximize recyclability. As a result, many of these businesses are looking to adopt new methods and packaging material to address their packaging’s sustainability. Why is Sustainable Packaging Important in 2023? Sustainable packaging is more important than ever due to society’s growing interest in preserving the environment. As a result, there are increasing number of regulations being imposed on businesses to further their efforts on sustainability, packaging being one of the top concerns. Examples In California, Governor Gavin Newsom has passed a law that will being out single use plastics. In addition, California will require all packaging to be recyclable or compostable by the year 2032, cutting plastic packaging by 25 percent and requiring 65 percent of all single use plastics to be recycled. In 2022, New York had placed a ban on the use expanded polystyrene foam containers and packaging peanuts. Several states have banned the use of single use plastic bags and have also restricted or banned PFAs in food packaging. What To Expect from New Packaging Regulations Many businesses are being pushed to change the way they package their products. Usually, this is by optimizing the amount of material used to package their product. Other companies are being pushed to adopt more sustainable packaging material. Often, many businesses are finding themselves making the choice between sustainability and quality packaging. This is creating increasing pressure on packaging providers to develop innovative solutions to adopt cleaner and sustainable packaging methods and materials in producing products. Here are 9 ways businesses and suppliers are adjusting to sustainability in the packaging world. Lightweight Packaging Reusable Packaging Refillable Parent Packaging Sustainable Ink Bioplastics Carbon Labeling Plastic To Paper Packaging Downsizing Wash Off Labels Lightweight Packaging Today, companies are looking to become more efficient with their packaging by reducing materials required, manufacturing costs and becoming more sustainable. Luckily, with lightweight packaging, this has been a growing option by brands looking to create a lightweight product than previous versions. For example, pouches are typically made with 3 films, an outer layer which is printed on, middle layer acts as a barrier and inner layer is a sealant. Today, packaging suppliers are now looking to limit the number of films to 2 and possibly even 1 with innovative methods, material alternatives and advanced technology. Lightweight packaging reduces its environmental impacts by limiting potential waste in landfills in addition lowering transportation loads. Reusable Packaging Many brands are looking to ditch single use to multi-use packaging to cut down on material costs and environmental impact. Reusable packaging encourages end users from disposing of a package after use, as it can be returned or salvaged for additional use. Multi-use packages limit the burden on the environment by limiting waste, material production and pollution. For example, shipping bags are now manufactured to be used more than once. Refillable Parent Packaging Refillable packaging containers are a growing trend that helps support zero waste initiatives. This is done by having merchants provide product in bulk, while customers bring their empty refillable containers and have them filled with products. For example, cleaning supplies and personal products have become more available this way. Suppliers are selling raw materials by placing them into customers refillable containers. Refillable parent packaging is sustainable by limiting transportation and the manufacturing of excess material. Sustainable Ink Many companies have made efforts in creating their packaging with sustainable material. However, it does not always turn out that way, when you apply graphics and print to a package. Typically, graphics are made with petroleum-based inks, which contain a variety of volatile organic compounds (VOCs) that are hazardous to the environment. Today many companies are beginning to focus on more sustainable ink options by utilizing soya and vegetable-based inks, which are known to be biodegradable, easier to process during recycling and less likely to release harmful substances into the environment once disposed of. Companies do not have to fear on sacrificing on the quality of ink as these sustainable inks still can provide you with a high-quality print. Bioplastics Bioplastics are becoming a growing alternative for plastic packaging applications as technology advances and research for sustainable packaging. They are made from renewable resources such as sugar cane or cone, which are biobased. When disposed of, bioplastics break down naturally since they are biodegradable. As a result, these biodegradable plastics help reduce the amount of waste sent to landfills. Carbon Labeling Another popular trend is adding carbon labeling to packaging, which helps consumers identify carbon dioxide emissions created as a byproduct of manufacturing, transporting, or disposing of a product. Ultimately, it identifies the environmental consequences of the product, which can help consumers become more aware of their purchases for more sustainable products. Plastic To Paper Many businesses in the food, beverage, personal care, ecommerce and many other industries are ditching their flexible plastic packaging for paper packaging. Flexible paper packaging is a new innovative solution due to technological advances that enables manufactures to develop a more environmentally friendly alternative to plastic. It is a more cost effective and lightweight, as it requires less materials to produce. Flexible packaging paper can be made to provide products with desired strength, stiffness and sealing properties. Which makes it useful in preventing products from being spoiled or contaminated such as food, beverages and pharmaceuticals. Not only is flexible paper packaging more sustainable than plastic, it has been a great alternative to other packaging products such as rigid boxes, corrugated boxes and folding cartons. Downsizing Companies that sell perishable products with a short shelf life such as food, beverage, personal care products have been downsizing their product. Downsizing enables companies to provide smaller versions of original products. This enables them to cut down on material costs and product waste. Wash Off Labels Packaging materials can always be labeled as 100% recyclable and sustainable, however that does not always translate to the labels you attach
Sustainability is now a top priority for packaging buyers. Retailers, regulators, and consumers are all demanding packaging solutions that reduce environmental impact without sacrificing performance. In 2026, buyers must balance eco-friendly materials, cost, and compliance to build programs that are both effective and future-ready. What Buyers Need to Know About Sustainable Packaging Regulatory pressure: Governments are enforcing stricter rules on recyclability and plastic use. Retail mandates: FSC certification and recyclable packaging are becoming standard requirements. Consumer expectations: Customers increasingly choose brands with visible sustainability commitments. Sustainable Material Options Recycled corrugated: High recycled content while maintaining compression strength. Compostable films: Suitable for select food and retail applications. Molded pulp inserts: Replace foam or plastic for protective packaging. Water-based coatings: Enhance moisture resistance without harmful chemicals. Balancing Cost and Performance Right-size packaging: Reduces material waste and shipping costs. Hybrid solutions: Combine eco-materials with corrugated for balance. Life cycle analysis: Evaluate true environmental impact, not just marketing claims. How to Evaluate Sustainable Suppliers Verify FSC, SPC, or ISO certifications. Request testing data for durability and recyclability. Audit supply chains for consistency and transparency. Ensure claims meet local and international compliance standards. Packaging Solutions with Brown Packaging Brown Packaging helps buyers implement sustainable packaging programs that balance cost, performance, and compliance. From recycled corrugated to eco-friendly coatings and inserts, we deliver solutions that meet 2026 sustainability goals. Contact us to explore sustainable packaging options. References Forest Stewardship Council (FSC). (2023). FSC Certification Guidelines for Packaging. Retrieved from https://fsc.orgSustainable Packaging Coalition. (2023). Packaging Sustainability Trends and Buyer Insights. Retrieved from https://sustainablepackaging.orgSoroka, W. (2009). Fundamentals of Packaging Technology (4th ed.). Institute of Packaging Professionals. (714)300-0650 request@brownpackaging.com Most Recent Posts: Categories: Corrugated Ecommerce ESD Design Display Flexible Packaging Foam Folding Carton Packaging Plastic Packaging Pouch Printing Protection Retail Rigid Box Thermoform Sustainability Subscribe To Our Newsletter By submitting your information, you agree to our terms and conditions and privacy policy. Sustainable Packaging Facebook Twitter LinkedIn Pinterest Relevant Posts