We offer a variety of custom packaging products and solutions to meet all your packaging needs in one place. You’ll work directly with a dedicated project specialist to customize your package according to your specifications, including branding, features, and design.
Corrugated Boxes
Folding Cartons
POP Displays
Pouches
Foam
Additional Packaging
Our stock packaging products, from corrugated boxes to stretch film, offer a wide selection, including essentials like tape, edge protectors, labels, and more, with quick turnaround times to meet your packaging needs efficiently.
Our stock packaging products, from corrugated boxes to stretch film, offer a wide selection, including essentials like tape, edge protectors, labels, and more, with quick turnaround times to meet your packaging needs efficiently.
We build durable and efficient packaging for simple to the most complex products.
Sterilization, clean room and medical compliant packaging products and solutions.
We serve a wide variety of businesses including: pet, toy, cosmetic, electronic and more.
At Brown Packaging, we help our clients create unique packages that reflect their brand and produce results. As a result, we look to add as much value to your packaging experience and product as possible with our services.
Optimize Your Packaging with Structural Design Services
Our structural design services optimize your packaging by enhancing durability and reducing material use, which leads to cost savings and increased sustainability. By focusing on efficient design, we help improve product protection, reduce shipping costs, and minimize environmental impact. These tailored solutions also boost your brand’s shelf presence, making your packaging both functional and attractive.
Optimize Your Packaging with Structural Design Services
Our structural design services optimize your packaging by enhancing durability and reducing material use, which leads to cost savings and increased sustainability. By focusing on efficient design, we help improve product protection, reduce shipping costs, and minimize environmental impact. These tailored solutions also boost your brand’s shelf presence, making your packaging both functional and attractive.
Our sustainable packaging products are designed to minimize environmental impact while maintaining top-notch quality and durability. Choose from a variety of eco-friendly materials, inks, prints and other customizable options to meet your sustainability goals.
Full-Service Packaging
Get all your packaging needs from one supplier, guiding you from concept to completion.
Flexible Solutions
We offer packaging options to suit the needs of any brand and budget.
Expert Assistance
Work one on one with a dedicated project manager from concept to completion.
Compliant Solutions
Our packaging solutions meet both retailer requirements and government regulations.
Full-Service Packaging
Get all your packaging needs from one supplier, guiding you from concept to completion.
Flexible Solutions
We offer packaging options to suit the needs of any brand and budget.
Expert Assistance
Work one on one with a dedicated project manager from concept to completion.
Compliant Solutions
Our packaging solutions meet both retailer requirements and government regulations.
If you need any assistance with your packaging or have a question, then contact us directly at request@brownpackaging.com or (714)300-0650. Learn more about packaging by reading our blog posts on new and trending topics.
As e-commerce continues to grow rapidly, packaging plays a pivotal role in delivering products safely and creating memorable customer experiences. In 2025, brands will focus on innovative, eco-friendly solutions that enhance shipping efficiency while meeting sustainability goals. Here are the top trends expected to shape e-commerce packaging in 2025: Sustainable Materials Right-Sized Packaging Custom Branded Packaging Frustration-Free and Easy-Open Designs Reusable E-Commerce Packaging Smart and Connected Packaging Lightweight and Protective Packaging Minimalist Packaging Solutions Flexible Packaging for E-Commerce Cost-Effective Packaging Solutions Sustainable Materials Sustainability will continue to dominate the e-commerce packaging landscape in 2025, with businesses shifting towards eco-friendly materials like recyclable, biodegradable, and compostable options. Brands will prioritize packaging made from recycled materials to meet consumer demand for environmentally responsible choices. Right-Sized Packaging Right-sizing will become more crucial as brands work to reduce material waste and shipping costs. By using packaging that fits the product precisely, companies will minimize excess packaging, reduce void fill, and decrease the environmental impact associated with oversized packages. Custom Branded Packaging Personalization and branding will remain a key trend in e-commerce packaging in 2025. Businesses will use customized packaging to enhance the unboxing experience, build brand loyalty, and create memorable interactions with customers. Digital printing will allow brands to create custom designs without large print runs. Frustration-Free and Easy-Open Designs Consumers expect packaging that is easy to open and reduces waste. In 2025, frustration-free packaging will continue to gain momentum, ensuring that products are securely packaged but easy for customers to access. This trend will focus on eliminating excessive materials and improving user experience with simplified designs. Reusable E-Commerce Packaging Reusable packaging will be an important trend as companies explore sustainable alternatives to single-use options. Refillable or returnable packaging solutions will help reduce waste and offer customers a more eco-friendly option for receiving and returning products, particularly in industries like fashion and electronics. Smart and Connected Packaging By 2025, more e-commerce brands will incorporate smart technology into their packaging. RFID tags, QR codes, and NFC-enabled packaging will allow customers to interact with the product through their smartphones, providing information about the product’s journey, sustainability efforts, or exclusive promotions. Lightweight and Protective Packaging To balance shipping costs with product protection, businesses will adopt lightweight packaging materials that provide durability without adding unnecessary weight. Advanced materials and design innovations will help protect fragile or high-value items during transit while reducing transportation emissions and costs. Minimalist Packaging Solutions In response to both consumer demand and sustainability efforts, minimalist packaging designs will rise in popularity. Brands will opt for simple, clean packaging that uses fewer materials, reduces waste, and highlights eco-friendly messaging. This approach resonates with consumers who prioritize sustainability and value-conscious choices. Flexible Packaging for E-Commerce Flexible packaging—such as pouches and bags—will continue to gain traction in the e-commerce space due to its lightweight, space-saving properties. Flexible packaging reduces material waste and shipping costs while providing durability and protection for products of various shapes and sizes. Cost-Effective Packaging Solutions As businesses look to balance sustainability with budget constraints, cost-effective packaging solutions will be essential. Innovations in packaging design and material sourcing will allow companies to offer eco-friendly options without raising costs significantly, making sustainable packaging more accessible to businesses of all sizes. E-commerce packaging in 2025 will focus on balancing efficiency, sustainability, and customer experience. Companies that adopt these trends will be well-positioned to deliver high-quality, eco-conscious packaging solutions that meet both business needs and consumer expectations. If you’re interested in ecommerce packaging for 2025, then partner with Brown Packaging today to get started. (714)300-0650 request@brownpackaging.com Most Recent Posts: Categories: Corrugated Ecommerce ESD Design Display Flexible Packaging Foam Folding Carton Packaging Plastic Packaging Pouch Printing Protection Retail Rigid Box Thermoform Sustainability Subscribe To Our Newsletter By submitting your information, you agree to our terms and conditions and privacy policy. Ecommerce Packaging Facebook Twitter LinkedIn Pinterest Relevant Posts
Point of Purchase (POP) displays are crucial tools in the retail landscape, serving as a silent salesperson that attracts, engages, and persuades shoppers. The visual appeal of these displays can profoundly influence consumer behavior, driving impulse purchases and enhancing brand recognition. This blog delves into strategies to maximize the visual impact of your POP displays to captivate and convert shoppers more effectively. The Power of First Impressions The first interaction a customer has with a product often happens through a POP display. Creating a striking first impression is essential as it sets the tone for the customer’s perception of the product. This can be achieved by using a combination of colors, lighting, and arrangement that not only attracts attention but also communicates the brand’s message effectively. Strategies for Enhancing Visual Appeal Emphasizing Color Psychology Color plays a pivotal role in marketing, with different colors evoking specific emotions. For example, red can create feelings of excitement and urgency, which is ideal for clearance sales, while blue can invoke a sense of trust and dependability. Selecting the right colors for your POP display can help influence consumer reactions and encourage purchasing behavior. Innovative Lighting Techniques Lighting can dramatically enhance the attractiveness of a display. Spotlighting can be used to highlight key products or features, while ambient lighting can set the mood or atmosphere around a display. LED lights are particularly useful for their versatility and energy efficiency, allowing for dynamic color changes and effects that draw the eye. Dynamic Layouts and Structures The physical structure of a POP display should not only be sturdy but also creatively engaging. Modular displays that can be easily reconfigured allow for refreshing the presentation regularly, keeping it interesting for repeat customers. Incorporating levels, depth, and motion in display designs can guide the customer’s gaze through the products and emphasize promotional items effectively. Integrating Technology Technology can be a game-changer in enhancing the visual appeal of POP displays. Digital screens can display changing content such as ads, informative videos, or interactive elements. This not only attracts attention but also provides valuable information, making the shopping experience more engaging and memorable. High-Quality Graphics and Signage Investing in high-resolution graphics and clear, readable signage is crucial. Quality visuals convey the brand’s commitment to excellence and help maintain a professional image. Effective signage should be concise yet descriptive, providing key information at a glance while enticing shoppers to learn more about the product. Tailoring Displays to Target Audiences Understanding the demographics and preferences of your target audience is vital. A display aimed at younger consumers might be more vibrant and energetic, while one targeting a more upscale demographic might employ subtler, sophisticated design elements. Tailoring the visual elements of your POP displays to match the expectations and preferences of your specific audience can significantly increase their effectiveness. Conclusion The visual appeal of POP displays plays an essential role in capturing customer interest and driving sales. By carefully considering elements such as color, lighting, structure, technology, and graphics, retailers can create compelling displays that not only draw attention but also enhance the shopping experience. Effective POP displays are those that manage to marry aesthetic appeal with functional design, making them not just visually striking but also strategically effective in driving product interest and sales. If you are interested in POP displays, then partner with Brown Packaging today to get started. (714)300-0650 request@brownpackaging.com Most Recent Posts: Categories: Corrugated Ecommerce ESD Design Display Flexible Packaging Foam Folding Carton Packaging Plastic Packaging Pouch Printing Protection Retail Rigid Box Thermoform Sustainability Subscribe To Our Newsletter By submitting your information, you agree to our terms and conditions and privacy policy. POP Displays Facebook Twitter LinkedIn Pinterest Relevant Posts
Rigid boxes, known for their durability and premium appearance, are a popular choice for packaging high-end products. However, the perception of being expensive can deter some businesses from utilizing them. In this detailed blog, we will explore effective strategies to ensure that you don’t break the bank when using rigid boxes for your packaging needs. With the right approach, you can enjoy the benefits of rigid boxes without exceeding your budget. Opt for Standard Sizes Customization often adds to the cost of rigid boxes. To save money, consider using standard box sizes whenever possible. Standard sizes are readily available, which can reduce production costs and lead times. If your product can fit into a standard-sized box without compromising protection or presentation, it’s a cost-effective choice. Choose Simple Designs Intricate and complex designs, such as embossing, debossing, or intricate patterns, can significantly increase the cost of rigid boxes. Simplify your design to include only essential branding elements and graphics. A minimalist approach can be just as impactful and cost-effective. Use Single-Color Printing If branding is crucial but you want to keep costs down, consider using single-color printing. A single color, especially in a bold and striking shade, can effectively convey your brand identity without the expense of full-color printing. This approach not only saves on printing costs but also creates an elegant and eye-catching look. Bulk Ordering Economies of scale come into play when ordering larger quantities of rigid boxes. Manufacturers often offer discounts for bulk orders. Evaluate your packaging needs and consider ordering a larger quantity upfront if it aligns with your long-term packaging requirements. This can result in significant cost savings per box. Utilize Stock Materials Custom materials, such as unique textures or specialized finishes, can escalate the cost of rigid boxes. Choosing stock materials that are readily available and in common use can help lower costs. Stock materials are usually more affordable because they are produced in larger quantities. Consolidate Packaging Components Incorporate multiple packaging components into a single rigid box. For example, you can include a foam insert or molded pulp tray within the box to hold and protect the product. This eliminates the need for separate packaging components and can save on overall packaging costs. Explore Different Box Styles Consider alternative rigid box styles that may be more cost-effective while still providing the desired level of protection and presentation. For instance, a hinged lid box or a magnetic closure box may be more budget-friendly than a traditional two-piece rigid box. Seek Multiple Quotes Don’t settle for the first manufacturer or supplier you come across. Seek quotes from multiple sources to compare pricing, quality, and lead times. This competitive approach can help you secure a cost-effective deal without compromising on quality. Sustainable Choices Many businesses are now prioritizing eco-friendly packaging. Choosing sustainable materials for your rigid boxes, such as recycled cardboard or FSC-certified paperboard, can not only align with your environmental values but also sometimes come at a lower cost. Conclusion Rigid boxes offer a premium and durable packaging solution that can elevate your brand’s image. However, cost concerns should not deter you from utilizing them. By implementing these budget-friendly strategies, you can enjoy the benefits of rigid boxes without breaking the bank. Remember to balance your packaging requirements with your budget constraints to achieve both cost-effectiveness and brand impact. With the right approach, you can strike a perfect balance between quality and affordability in your packaging solutions. If you are interested in rigid boxes, then partner with Brown Packaging today to get started. (714)300-0650 request@brownpackaging.com Most Recent Posts: Categories: Corrugated Ecommerce ESD Design Display Flexible Packaging Foam Folding Carton Packaging Plastic Packaging Pouch Printing Protection Retail Rigid Box Thermoform Sustainability Subscribe To Our Newsletter By submitting your information, you agree to our terms and conditions and privacy policy. Rigid Boxes Facebook Twitter LinkedIn Pinterest Relevant Posts
A study published in September 2024 in Frontiers in Toxicology has identified 189 chemicals present in food packaging materials that are potential or confirmed mammary carcinogens, with 76 of these detected in human populations worldwide. These chemicals, commonly found in plastics and paper used for food packaging, pose significant health risks, prompting calls for regulatory action to eliminate them from packaging materials. Study Overview Researchers from the Food Packaging Forum conducted a comprehensive review of chemicals used in food contact materials (FCMs). They cross-referenced a list of 921 chemicals associated with breast cancer with substances known to migrate from FCMs. The study revealed that 189 potential breast carcinogens are present in food packaging, including: Per- and Polyfluoroalkyl Substances (PFAS): Used for their grease-resistant properties in paper and cardboard packaging (source). Bisphenols (e.g., BPA): Found in plastic containers and linings of metal cans (source). Phthalates: Added to plastics to increase flexibility (source). The study also highlighted that 76 of these chemicals have been detected in human biomonitoring studies, indicating widespread exposure (study details). Implications for Packaging Buyers The presence of carcinogenic chemicals in food packaging materials has significant implications for packaging buyers: Regulatory Compliance: Anticipate stricter regulations limiting or banning the use of certain chemicals in food packaging. Consumer Safety: Growing consumer awareness of health risks associated with packaging materials may influence purchasing decisions. Supply Chain Adjustments: Sourcing safer alternative materials may require changes in suppliers and manufacturing processes. Recommendations for Packaging Buyers To mitigate health risks and align with potential regulatory changes, packaging buyers should consider the following actions: Evaluate Current Materials: Conduct a thorough assessment of the chemicals present in existing packaging materials. Source Safer Alternatives: Explore and adopt materials free from identified carcinogens, such as PFAS-free paper (more info) or BPA-free plastics (learn more). Collaborate with Suppliers: Work closely with suppliers to ensure compliance with safety standards and to develop innovative, safer packaging solutions. Stay Informed on Regulations: Monitor legislative developments related to food packaging materials to ensure ongoing compliance. Conclusion The identification of nearly 200 chemicals in food packaging linked to breast cancer underscores the urgent need for the packaging industry to prioritize consumer health. By proactively adopting safer materials and staying abreast of regulatory changes, packaging buyers can play a crucial role in reducing health risks and fostering consumer trust. For more information, consult the Frontiers in Toxicology study (full study) or reach out to industry resources like the Food Packaging Forum (resource center). If you are interested in safe food packaging and are looking to become compliant with current regulations, then partner with Brown Packaging today to get started. References Food Packaging Forum. (2024). Comprehensive review of chemicals in food contact materials associated with breast cancer. Retrieved from Food Packaging Forum Frontiers in Toxicology. (2024). Identification of mammary carcinogens in food packaging materials. Retrieved from Frontiers in Toxicology U.S. Food and Drug Administration (FDA). (n.d.). Bisphenol A (BPA): Use in food contact application. Retrieved from FDA World Health Organization (WHO). (n.d.). Per- and polyfluoroalkyl substances (PFAS): Key facts. Retrieved from WHO Centers for Disease Control and Prevention (CDC). (n.d.). Phthalates and human health. Retrieved from CDC (714)300-0650 request@brownpackaging.com Most Recent Posts: Categories: Corrugated Ecommerce ESD Design Display Flexible Packaging Foam Folding Carton Packaging Plastic Packaging Pouch Printing Protection Retail Rigid Box Thermoform Sustainability Subscribe To Our Newsletter By submitting your information, you agree to our terms and conditions and privacy policy. Food Packaging Facebook Twitter LinkedIn Pinterest Relevant Posts
When working with thick foam materials in the packaging industry, it’s important to be aware of the natural outcomes of the die-cutting process—one of the most common being concavity. This phenomenon occurs when thick foam is cut into specific shapes, resulting in the sides of the die-cut parts appearing concave rather than perfectly straight. Understanding why this happens and how it impacts the final product is essential for anyone involved in packaging design and production. What is Concavity in Die-Cut Foam? Concavity refers to the inward curvature of the sides of a thick foam part after it has been die-cut. During the cutting process, the knife penetrates the foam, applying pressure unevenly across the material’s thickness. The top layer of foam experiences minimal compression as the knife begins its cut, while the middle and bottom layers undergo greater compression as the knife moves downward. This difference in compression causes the sides of the foam part to curve inward, creating a concave effect. Why Does Concavity Occur? The occurrence of concavity is directly related to the mechanics of the die-cutting process, particularly when dealing with thicker foam materials. As the die-cutting knife enters the foam, the pressure applied is not uniform across the entire thickness of the material. The initial entry of the knife into the top layer results in less compression, while the subsequent layers experience increasing levels of compression as the knife cuts deeper. This uneven pressure distribution is what leads to the concave sides. It’s crucial to recognize that concavity is not a flaw but rather a natural characteristic of die-cutting thick foam. Understanding this aspect of the process allows for better planning and consideration when designing and producing packaging solutions that utilize thick foam materials. Considerations for Packaging Design When designing packaging that involves thick foam die-cut parts, it’s important to account for the potential concavity of the sides. This feature should be factored into the overall design to ensure that it does not interfere with the functionality or appearance of the packaging. In most cases, concavity does not impact the performance of the foam part, but it’s essential to be aware of its presence during the design phase. For applications where the appearance or specific fit of the foam is critical, additional measures may need to be taken to address or minimize concavity. However, for many packaging solutions, the concave sides of die-cut foam parts will not affect their ability to provide cushioning, protection, or support. Conclusion Concavity in thick foam die-cut parts is a natural and expected outcome of the die-cutting process. Understanding this phenomenon is key to making informed decisions during the packaging design and production process. By accounting for concavity in your designs and recognizing its impact—or lack thereof—on the final product, you can ensure that your packaging solutions are both effective and reliable. As with any aspect of packaging production, being informed and prepared is essential to achieving the best possible results. (714)300-0650 request@brownpackaging.com Most Recent Posts: Categories: Corrugated Ecommerce ESD Design Display Flexible Packaging Foam Folding Carton Packaging Plastic Packaging Pouch Printing Protection Retail Rigid Box Thermoform Sustainability Subscribe To Our Newsletter By submitting your information, you agree to our terms and conditions and privacy policy. Foam Packaging Facebook Twitter LinkedIn Pinterest Relevant Posts