Brown Packaging
With over 30 years of experience, Brown Packaging has been a trusted partner for businesses of all sizes, providing custom and stock packaging solutions tailored to their needs. Our in-house services ensure personalized support, guiding you from concept to completion for a seamless experience. Whether you need innovative designs or sustainable options, we work with you every step of the way to deliver exceptional packaging results.







We offer a variety of custom packaging products and solutions to meet all your packaging needs in one place. You’ll work directly with a dedicated project specialist to customize your package according to your specifications, including branding, features, and design.
Our stock packaging products, from corrugated boxes to stretch film, offer a wide selection, including essentials like tape, edge protectors, labels, and more, with quick turnaround times to meet your packaging needs efficiently.
Our stock packaging products, from corrugated boxes to stretch film, offer a wide selection, including essentials like tape, edge protectors, labels, and more, with quick turnaround times to meet your packaging needs efficiently.
Optimize your packaging’s durability, security, branding, cost, unboxing experience and more.
We build durable and efficient packaging for simple to the most complex products.
Sterilization, clean room and medical compliant packaging products and solutions.
We serve a wide variety of businesses including: pet, toy, cosmetic, electronic and more.
At Brown Packaging, we help our clients create unique packages that reflect their brand and produce results. As a result, we look to add as much value to your packaging experience and product as possible with our services.
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Structural Design
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Graphic Design
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Sampling & Prototyping
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Contract Packaging & Fulfillment
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Product & Material Testing
Optimize Your Packaging with Structural Design Services
Our structural design services optimize your packaging by enhancing durability and reducing material use, which leads to cost savings and increased sustainability. By focusing on efficient design, we help improve product protection, reduce shipping costs, and minimize environmental impact. These tailored solutions also boost your brand’s shelf presence, making your packaging both functional and attractive.
Elevate Your Packaging with Graphic Design Services
Our graphic design services enhance your packaging by creating visually appealing designs that strengthen branding and attract customer attention. By focusing on cohesive brand identity and impactful visuals, we ensure your products stand out on the shelf and resonate with your target audience. Thoughtfully designed packaging not only improves shelf appeal but also reinforces brand recognition and loyalty. Let us help you make a lasting impression with packaging that truly represents your brand.
Perfect Your Packaging with Sampling and Prototyping Services
Our sampling and prototyping services provide both digital and physical packaging samples, allowing you to see and feel your design before full production. We offer high-quality digital prints for precise visualization and physical samples to ensure the packaging meets your expectations in terms of design, fit, and function. This process helps you make informed decisions and refine your packaging to perfection before committing to large-scale production. Whether you need to test a concept or showcase a final design, our sampling and prototyping services ensure your packaging is ready for market.
Streamline Your Packaging with Fulfillment and Contract Services
Our fulfillment and contract packaging services offer comprehensive solutions, including assembly, kitting, pack-out displays, and co-packing. We handle every step of the process, ensuring your products are expertly assembled, packaged, and ready for distribution. Whether you need custom kitting, retail-ready displays, or efficient co-packing, our services are designed to streamline your operations and get your products to market quickly and efficiently. Trust us to manage the details, so you can focus on growing your business.
Ensure Quality with Product and Material Testing Services
Our product and material testing services ensure your packaging meets the highest standards of quality and durability. We rigorously test packaging materials to confirm they can withstand the demands of shipping, handling, and storage, protecting your products from damage. In addition, we assist in obtaining key certifications, such as ISTA and others, to ensure compliance with industry standards. By evaluating both the product and its packaging, we help you identify potential issues before they reach the market, ensuring reliability and customer satisfaction.
-
Structural Design
-
Graphic Design
-
Sampling & Prototyping
-
Contract Packaging & Fulfillment
-
Product & Material Testing
Optimize Your Packaging with Structural Design Services
Our structural design services optimize your packaging by enhancing durability and reducing material use, which leads to cost savings and increased sustainability. By focusing on efficient design, we help improve product protection, reduce shipping costs, and minimize environmental impact. These tailored solutions also boost your brand’s shelf presence, making your packaging both functional and attractive.
Elevate Your Packaging with Graphic Design Services
Our graphic design services enhance your packaging by creating visually appealing designs that strengthen branding and attract customer attention. By focusing on cohesive brand identity and impactful visuals, we ensure your products stand out on the shelf and resonate with your target audience. Thoughtfully designed packaging not only improves shelf appeal but also reinforces brand recognition and loyalty. Let us help you make a lasting impression with packaging that truly represents your brand.
Perfect Your Packaging with Sampling and Prototyping Services
Our sampling and prototyping services provide both digital and physical packaging samples, allowing you to see and feel your design before full production. We offer high-quality digital prints for precise visualization and physical samples to ensure the packaging meets your expectations in terms of design, fit, and function. This process helps you make informed decisions and refine your packaging to perfection before committing to large-scale production. Whether you need to test a concept or showcase a final design, our sampling and prototyping services ensure your packaging is ready for market.
Streamline Your Packaging with Fulfillment and Contract Services
Our fulfillment and contract packaging services offer comprehensive solutions, including assembly, kitting, pack-out displays, and co-packing. We handle every step of the process, ensuring your products are expertly assembled, packaged, and ready for distribution. Whether you need custom kitting, retail-ready displays, or efficient co-packing, our services are designed to streamline your operations and get your products to market quickly and efficiently. Trust us to manage the details, so you can focus on growing your business.
Ensure Quality with Product and Material Testing Services
Our product and material testing services ensure your packaging meets the highest standards of quality and durability. We rigorously test packaging materials to confirm they can withstand the demands of shipping, handling, and storage, protecting your products from damage. In addition, we assist in obtaining key certifications, such as ISTA and others, to ensure compliance with industry standards. By evaluating both the product and its packaging, we help you identify potential issues before they reach the market, ensuring reliability and customer satisfaction.
Our sustainable packaging products are designed to minimize environmental impact while maintaining top-notch quality and durability. Choose from a variety of eco-friendly materials, inks, prints and other customizable options to meet your sustainability goals.
At Brown Packaging, we specialize in providing innovative, fully customizable packaging solutions to meet all your business needs. With over 30 years of experience, we offer the capabilities of a large supplier while delivering personalized service and cost-efficient options. From concept to completion, we are committed to sustainability and offer a wide range of eco-friendly packaging solutions.
Full-Service Packaging
Get all your packaging needs from one supplier, guiding you from concept to completion.
Flexible Solutions
We offer packaging options to suit the needs of any brand and budget.
Expert Assistance
Work one on one with a dedicated project manager from concept to completion.
Compliant Solutions
Our packaging solutions meet both retailer requirements and government regulations.
Aaron Meneses went above and beyond servicing our company for our specific needs, and delivered on all his promises for the job. The outcome of the product went above our expectations and delivered ON TIME!
Brown Packaging fulfilled many of our orders with competitive pricing and always provided a quick turn around time. Keith Thomas personally assisted me on several projects and helped walk me though all of the important ordering details. I will be contacting Keith again as new projects come my way!
Full-Service Packaging
Get all your packaging needs from one supplier, guiding you from concept to completion.
Flexible Solutions
We offer packaging options to suit the needs of any brand and budget.
Expert Assistance
Work one on one with a dedicated project manager from concept to completion.
Compliant Solutions
Our packaging solutions meet both retailer requirements and government regulations.
Brown Packaging fulfilled many of our orders with competitive pricing and always provided a quick turn around time. Keith Thomas personally assisted me on several projects and helped walk me though all of the important ordering details. I will be contacting Keith again as new projects come my way!
If you need any assistance with your packaging or have a question, then contact us directly at request@brownpackaging.com or (714)300-0650. Learn more about packaging by reading our blog posts on new and trending topics.

When it comes to shipping bikes, selecting the right type of corrugated box is essential to ensure product protection, ease of handling, and cost efficiency. Two of the most common packaging styles for bicycles are two-piece and three-piece bike boxes, each offering unique benefits depending on shipping requirements and handling preferences. Below, we compare the differences to help determine which option is best suited for your needs. What is a Two-Piece Bike Shipping Box? A two-piece bike box consists of a base and a lid, designed to securely enclose the bike with a snug fit. This structure provides: Easy Access & Assembly – The bike can be placed in the bottom half of the box, and the top half easily covers it, making packaging and unpackaging simple. Strong Structural Support – With a well-designed fit, these boxes reduce movement inside, offering better stability during transit. More Compact & Efficient – Since it consists of only two parts, it requires fewer materials, making it a cost-effective solution for standard bike shipping. Best for Pre-Assembled or Partially Assembled Bikes – Ideal for retail-ready shipments, allowing bikes to be securely packed and ready for quick assembly by the end user. What is a Three-Piece Bike Shipping Box? A three-piece bike box includes a base, lid, and an additional sleeve that wraps around the bike, offering enhanced adjustability and protection. This design provides: Enhanced Protection & Customization – The sleeve allows for better compression resistance and added durability, reducing the risk of damage. Adjustable Height for Different Bike Sizes – The sleeve can expand or contract, accommodating various bike dimensions without needing separate box sizes. Increased Stability for Long-Distance Shipping – Extra layers of corrugated board help protect the bike from external impacts, stacking pressure, and handling wear. Ideal for High-End or Specialty Bikes – Often used for luxury, electric, or performance bikes, where additional reinforcement is necessary. Key Differences Between Two-Piece and Three-Piece Bike Boxes Feature Two-Piece Box Three-Piece Box Components Base + Lid Base + Lid + Sleeve Protection Level Standard – Good for general shipping High – Ideal for fragile or premium bikes Assembly Quick and simple Requires extra steps but offers better adjustability Material Usage Less material – more cost-effective More material – extra durability and protection Best For Standard bikes, eCommerce, retail shipments High-end, electric, or international bike shipments Which Bike Shipping Box is Right for You? The choice between a two-piece and three-piece bike box depends on your shipping conditions, bike type, and budget: Choose a Two-Piece Box if you need a cost-effective, easy-to-assemble solution for standard bike shipping. Opt for a Three-Piece Box if you require added protection, flexibility in sizing, and superior durability for long-haul or high-value shipments. Custom Solutions for Bike Packaging Both two-piece and three-piece bike boxes can be customized with reinforced inserts, foam padding, printed branding, and special coatings to enhance protection and brand visibility. If you’re unsure which option suits your needs, our team can help design a custom packaging solution tailored to your specific bike shipping requirements. Contact Brown Packaging today to find the perfect bike shipping box for your business! (714)300-0650 request@brownpackaging.com Most Recent Posts: Categories: Corrugated Ecommerce ESD Design Display Flexible Packaging Foam Folding Carton Packaging Plastic Packaging Pouch Printing Protection Retail Rigid Box Thermoform Sustainability Subscribe To Our Newsletter By submitting your information, you agree to our terms and conditions and privacy policy. Bike Packaging Facebook Twitter LinkedIn Pinterest Relevant Posts

Before committing to a full production run, businesses often receive packaging samples to evaluate fit, functionality, print quality, and overall design. Whether it’s a digital sample (3D render) or a physical prototype, thoroughly assessing the sample ensures that the final packaging meets aesthetic, protective, and branding requirements. Evaluating a Digital Packaging Sample A digital sample, such as a 3D rendering or a dieline proof, is typically the first step in the approval process. It provides a visual representation of the packaging without producing a physical sample. What to Check in a Digital Sample: Structural Accuracy: Ensure the dieline dimensions match your specifications. Print & Branding Alignment: Confirm that logos, graphics, and text are correctly placed. Color Representation: Compare digital colors with your brand standards (note that digital colors may vary slightly from printed results). Typography & Readability: Check for font clarity, spacing, and legal text placement. Product Fit Estimation: Use the digital mockup to visualize how the product will fit inside the packaging. Next Steps for Digital Samples: Approve the design for a physical prototype if all elements look correct. Request modifications if there are misalignments, incorrect fonts, or sizing issues. Verify with a packaging expert to ensure compliance with industry regulations (especially for food, pharmaceuticals, or fragile products). Evaluating a Physical Packaging Sample Once the digital sample is approved, a physical prototype is produced. This allows for a hands-on review to confirm material quality, fit, and structural integrity. What to Check in a Physical Sample: Size & Fit: Ensure your product fits securely inside without excess movement. Material Durability: Assess the thickness, rigidity, and protective properties of the packaging. Printing & Finishing: Check for sharpness of logos, consistency of colors, and quality of coatings (matte, gloss, spot UV, etc.). Ease of Assembly: Verify that the packaging can be easily folded, sealed, or assembled as required. Structural Performance: Conduct drop tests, stacking tests, or compression tests if needed. Shipping & Storage Suitability: If your product requires long-distance shipping, assess whether additional protective inserts or reinforcements are needed. Next Steps for Physical Samples: Approve the sample for final production if all elements meet expectations. Request modifications if there are fit issues, material concerns, or branding inconsistencies. Test the sample in real-world conditions, such as placing it in a warehouse or shipping it to a test location. Making the Final Decision After evaluating the digital and physical samples, finalize your packaging decision by: Confirming with your team that the design meets branding, protection, and compliance requirements. Approving mass production once all issues are resolved. Coordinating with your supplier on lead times, material availability, and any final adjustments. Final Thoughts: Ensuring the Best Packaging for Your Product Receiving a packaging sample is a crucial step in avoiding costly mistakes and ensuring a seamless production process. By carefully evaluating both digital and physical samples, businesses can optimize product protection, branding impact, and customer experience. Need expert guidance in reviewing your packaging samples? Contact Brown Packaging today to ensure your final packaging is perfect before production! (714)300-0650 request@brownpackaging.com Most Recent Posts: Categories: Corrugated Ecommerce ESD Design Display Flexible Packaging Foam Folding Carton Packaging Plastic Packaging Pouch Printing Protection Retail Rigid Box Thermoform Sustainability Subscribe To Our Newsletter By submitting your information, you agree to our terms and conditions and privacy policy. Custom Packaging Facebook Twitter LinkedIn Pinterest Relevant Posts

Choosing the right corrugated box size is crucial for product protection, shipping efficiency, and cost savings. Whether you’re packing a single item or multiple products, knowing how much space you need inside the box ensures that products remain secure, undamaged, and optimized for storage and transportation. Step 1: Measure the Dimensions of Your Product(s) To determine how much space is required inside a corrugated box, start by measuring your product’s length, width, and height: Length: The longest side of the product. Width: The shorter side when placed flat. Height (Depth): The vertical measurement. For multiple products, consider how they will be arranged inside the box—whether stacked, side-by-side, or separated with inserts. Step 2: Add Space for Protection and Cushioning Corrugated boxes often require extra space to accommodate protective packaging materials like bubble wrap, foam inserts, or dividers. To ensure adequate protection: Add at least 1-2 inches around the product for cushioning. If using dividers for multiple items, consider the thickness of the divider material. For fragile items, factor in reinforced corners or inserts that prevent movement. Step 3: Determine the Optimal Box Style Different box styles offer varying levels of internal space efficiency. Common options include: Regular Slotted Container (RSC): Standard box with flaps for easy packing. Full Overlap Box: Adds extra strength for heavier products. Die-Cut Box: Custom-fitted designs for exact product sizing. Mailer Boxes: Compact and stylish for eCommerce shipments. Selecting the right style ensures that space is maximized while minimizing excess voids. Step 4: Consider Stacking and Shipping Constraints If your product needs to be stacked or palletized, box dimensions should align with standard pallet sizes to maximize storage efficiency. Additionally, consider: Weight distribution to prevent box crushing. Dimensional weight pricing from carriers like UPS and FedEx, where oversized boxes cost more to ship. Warehouse storage limitations for bulk packaging. Step 5: Test with a Sample Box Before committing to a final box size, order a prototype or sample box and perform a test fit. This helps verify: The fit and protection level of your product. Whether additional cushioning materials are needed. How easy the packaging is to assemble and seal. Final Thoughts: Optimizing Space in Your Corrugated Box Finding the right amount of space inside a corrugated box is a balance between product fit, protection, and shipping efficiency. By measuring accurately, accounting for protective materials, and testing with samples, businesses can reduce shipping costs, minimize damage, and improve packaging efficiency. Need help designing the perfect corrugated box for your products? Contact Brown Packaging today to find the best packaging solution for your needs! (714)300-0650 request@brownpackaging.com Most Recent Posts: Categories: Corrugated Ecommerce ESD Design Display Flexible Packaging Foam Folding Carton Packaging Plastic Packaging Pouch Printing Protection Retail Rigid Box Thermoform Sustainability Subscribe To Our Newsletter By submitting your information, you agree to our terms and conditions and privacy policy. Custom Corrugated Boxes Facebook Twitter LinkedIn Pinterest Relevant Posts

In the competitive pet care industry, packaging graphics can be as influential as product quality when it comes to driving sales. For pet food, treats, supplements, and accessories, print method and finishing choices impact shelf presence, consumer trust, and brand differentiation. Print Methods for Pet Care Packaging Flexographic Printing How it Works: Uses flexible relief plates and water-based or UV-cured inks. Advantages: Cost-effective for high-volume runs. Suitable for porous and non-porous substrates, including kraft paper, film, and woven polypropylene. Limitations: Lower resolution than gravure for complex imagery. Plate costs make it less ideal for short runs. Digital Printing How it Works: Uses inkjet or toner-based technology without printing plates. Advantages: Ideal for short runs, SKU versioning, and seasonal promotions. No plate costs; faster turnaround. Limitations: Higher per-unit cost for large volumes. Limited ink adhesion on certain films without primers or coatings. Rotogravure Printing How it Works: Uses engraved cylinders to transfer ink directly onto the substrate. Advantages: Exceptional image detail and color consistency. Ideal for full-coverage, high-graphic designs on flexible films. Limitations: High cylinder cost; best for very large production runs. Finishing Techniques for Shelf Impact Matte & Gloss Varnish Combinations: Create contrast that draws attention to logos or product images. Soft-Touch Coatings: Give a premium tactile feel, appealing in higher-end treat or supplement markets. Metallic Inks & Foil Stamping: Provide high-end visual cues, often associated with premium quality. Transparent Windows: Showcase the product while maintaining high-graphic branding around it. Consumer Psychology in Pet Packaging Pet Imagery: Featuring realistic, happy pets increases emotional engagement. Color Selection: Earth tones for natural or organic product positioning. Bright colors for treats or playful product lines. Typography: Bold, legible fonts support quick recognition in busy retail environments. Durability and E-Commerce Considerations Scuff-Resistant Coatings: Prevent graphic wear during transit and shelf handling. Lamination Choices: Protect against moisture, grease, and abrasion for products like kibble and chews. References ASTM International. (2016). ASTM D5264-16: Standard practice for abrasion resistance of printed materials by the Sutherland rub tester. ASTM International. https://doi.org/10.1520/D5264-16ASTM International. (2019). ASTM D685-19: Standard practice for conditioning paper and paper products for testing. ASTM International. https://doi.org/10.1520/D0685-19Packaging Printing Handbook. (2023). Flexography, digital, and gravure printing methods in packaging. Retrieved from https://www.packagingprintinghandbook.com (714)300-0650 request@brownpackaging.com Most Recent Posts: Categories: Corrugated Ecommerce ESD Design Display Flexible Packaging Foam Folding Carton Packaging Plastic Packaging Pouch Printing Protection Retail Rigid Box Thermoform Sustainability Subscribe To Our Newsletter By submitting your information, you agree to our terms and conditions and privacy policy. Pet Packaging Facebook Twitter LinkedIn Pinterest Relevant Posts

Managing packaging for your business is more than just ordering boxes and labels—it’s about sourcing the right materials, coordinating timelines, ensuring quality, and staying aligned with branding and compliance standards. For many buyers, this means juggling relationships with multiple manufacturers for items like corrugated boxes, folding cartons, mailers, tapes, pouches, and displays. But there’s a smarter, more efficient way: working with a single, full-service packaging distributor. Here’s why consolidating your packaging supply chain under one expert partner isn’t just more convenient—it can seriously improve your results. Simplified Project Management Dealing with multiple vendors often means repeating conversations, managing disconnected timelines, and trying to align different production capabilities. A packaging distributor serves as your central point of contact, coordinating every component of your project—from sampling and quoting to delivery and fulfillment. ✔ One contact for all packaging products ✔ Less back-and-forth communication ✔ No gaps between structural design and production ✔ Clear accountability from start to finish Faster Timelines and Better Coordination When you work with multiple manufacturers, each one operates on their own schedule. If your folding cartons are delayed, but your rigid boxes ship early, your entire packaging launch suffers. A distributor ensures that everything is timed to arrive together, preventing slowdowns and misalignment. ✔ Synchronized production timelines ✔ Coordinated delivery and inventory planning ✔ Streamlined launches for multi-component packaging ✔ Improved speed to market Greater Flexibility Across Packaging Types Manufacturers typically specialize in one category—like corrugated, folding cartons, or flexible packaging. But your brand needs more than that. A distributor gives you access to a wide range of packaging formats and materials without having to build separate relationships for each one. ✔ Corrugated boxes, pouches, mailers, displays, and more ✔ One partner for stock and custom packaging ✔ Flexibility to scale or adjust based on product changes ✔ Support across retail, e-commerce, and promotional needs Cost and Volume Optimization Distributors work across hundreds of vendors and manufacturers, which means they can leverage volume buying, negotiate better pricing, and combine orders to keep your costs down. You’re not locked into one manufacturer’s pricing or volume limitations—your distributor finds the best fit. ✔ Access to competitive pricing through volume ✔ Lower MOQs through consolidated buying ✔ Cost savings on bundled services (design, testing, fulfillment) ✔ Custom sourcing based on your budget and goals Customization with Consistency When you’re managing structural design through one vendor, printing with another, and labeling elsewhere, it’s easy to lose brand consistency. A distributor helps ensure that every element of your packaging is aligned—visually and structurally—because it’s all being managed under one roof. ✔ Unified branding across all packaging types ✔ Color-matching and layout alignment ✔ Accurate sizing across inserts, boxes, and displays ✔ One design file applied across multiple formats Support with Compliance, Sustainability, and Retail Requirements Retailers, distributors, and regulators all have packaging requirements—and those can be hard to manage when you’re dealing with multiple suppliers who may not understand your industry. A packaging distributor understands the bigger picture and helps ensure all products meet the same standards. ✔ Knowledge of FDA, USDA, and retailer-specific requirements ✔ Recommendations for recyclable, compostable, and eco-friendly options ✔ Retail-ready display coordination (Target, Costco, Walmart, etc.) ✔ Accurate barcoding, labeling, and structural compliance Scalability and Long-Term Partnership As your business grows, your packaging needs evolve. A manufacturer may only serve one niche, but a distributor can scale with you—offering more product options, faster turnarounds, and additional services like fulfillment, packout, and logistics. ✔ Easy to add new SKUs or packaging formats ✔ Long-term consistency across growing product lines ✔ Ongoing optimization of cost, materials, and design ✔ Built-in support for larger retail rollouts or DTC expansion Final Thoughts Working with multiple packaging manufacturers might seem like a way to shop around—but in reality, it adds unnecessary complexity and cost to your process. A trusted packaging distributor gives you efficiency, control, and scalability, all while helping you get better results with fewer headaches. Looking to simplify your packaging supply chain? We’ll help you manage every detail—from sourcing and design to delivery—so you can focus on growing your business. (714)300-0650 request@brownpackaging.com Most Recent Posts: Categories: Corrugated Ecommerce ESD Design Display Flexible Packaging Foam Folding Carton Packaging Plastic Packaging Pouch Printing Protection Retail Rigid Box Thermoform Sustainability Subscribe To Our Newsletter By submitting your information, you agree to our terms and conditions and privacy policy. Custom Packaging Facebook Twitter LinkedIn Pinterest Relevant Posts