We offer a variety of custom packaging products and solutions to meet all your packaging needs in one place. You’ll work directly with a dedicated project specialist to customize your package according to your specifications, including branding, features, and design.
Corrugated Boxes
Folding Cartons
POP Displays
Pouches
Foam
Additional Packaging
Our stock packaging products, from corrugated boxes to stretch film, offer a wide selection, including essentials like tape, edge protectors, labels, and more, with quick turnaround times to meet your packaging needs efficiently.
Our stock packaging products, from corrugated boxes to stretch film, offer a wide selection, including essentials like tape, edge protectors, labels, and more, with quick turnaround times to meet your packaging needs efficiently.
We build durable and efficient packaging for simple to the most complex products.
Sterilization, clean room and medical compliant packaging products and solutions.
We serve a wide variety of businesses including: pet, toy, cosmetic, electronic and more.
At Brown Packaging, we help our clients create unique packages that reflect their brand and produce results. As a result, we look to add as much value to your packaging experience and product as possible with our services.
Optimize Your Packaging with Structural Design Services
Our structural design services optimize your packaging by enhancing durability and reducing material use, which leads to cost savings and increased sustainability. By focusing on efficient design, we help improve product protection, reduce shipping costs, and minimize environmental impact. These tailored solutions also boost your brand’s shelf presence, making your packaging both functional and attractive.
Optimize Your Packaging with Structural Design Services
Our structural design services optimize your packaging by enhancing durability and reducing material use, which leads to cost savings and increased sustainability. By focusing on efficient design, we help improve product protection, reduce shipping costs, and minimize environmental impact. These tailored solutions also boost your brand’s shelf presence, making your packaging both functional and attractive.
Our sustainable packaging products are designed to minimize environmental impact while maintaining top-notch quality and durability. Choose from a variety of eco-friendly materials, inks, prints and other customizable options to meet your sustainability goals.
Full-Service Packaging
Get all your packaging needs from one supplier, guiding you from concept to completion.
Flexible Solutions
We offer packaging options to suit the needs of any brand and budget.
Expert Assistance
Work one on one with a dedicated project manager from concept to completion.
Compliant Solutions
Our packaging solutions meet both retailer requirements and government regulations.
Full-Service Packaging
Get all your packaging needs from one supplier, guiding you from concept to completion.
Flexible Solutions
We offer packaging options to suit the needs of any brand and budget.
Expert Assistance
Work one on one with a dedicated project manager from concept to completion.
Compliant Solutions
Our packaging solutions meet both retailer requirements and government regulations.
If you need any assistance with your packaging or have a question, then contact us directly at request@brownpackaging.com or (714)300-0650. Learn more about packaging by reading our blog posts on new and trending topics.
With rising tariffs, unpredictable freight costs, and ongoing supply chain delays, more companies are pulling away from overseas packaging and turning to U.S.-based corrugated box suppliers. While international sourcing once offered significant cost savings, the current landscape has shifted. Now, domestic packaging solutions offer more control, faster turnaround, and better long-term value. Here’s why this shift is happening—and what buyers need to consider. Tariffs Are Raising Costs The return of tariffs on oversea goods has significantly increased the true cost of sourcing corrugated boxes overseas. What used to be a budget-friendly option is now burdened by duties, customs fees, and higher overall import costs—often eliminating any price advantage. Global Shipping Is Still Unstable Ocean freight remains volatile, with container costs, port delays, and extended lead times continuing to disrupt planning. Brands relying on overseas box production often face 8–12 week lead times—while U.S. suppliers can typically deliver in 2–4 weeks or less. Faster Turnarounds for Retail and E-Commerce In today’s fast-moving market, speed matters. Whether you’re launching new products, fulfilling flash sales, or restocking inventory, long overseas timelines are a major risk. Domestic suppliers offer more responsive service, making it easier to adjust forecasts and scale with demand. Better Communication and Quality Control Working with local vendors means easier collaboration, fewer miscommunications, and the ability to address issues quickly. You’re in the same time zone, speaking the same language, and often dealing with someone who knows your business directly. Retailers Prefer “Made in USA” Packaging Many retailers are encouraging (or outright requiring) U.S.-sourced packaging to support local economies and simplify logistics. Having a U.S.-made corrugated box can be a selling point, especially in food, cosmetics, or wellness categories where transparency matters. Sustainability and Local Sourcing Go Hand in Hand Brands committed to sustainability are realizing that local packaging = lower carbon footprint. Domestic sourcing means less transportation, less fuel usage, and often better access to recyclable or responsibly sourced materials. Final Thoughts What once made sense from a cost standpoint may no longer hold up under today’s market pressure. Tariffs, delays, and uncertainty have led many brands to move their printed corrugated box sourcing back to the U.S.—gaining speed, control, and stability in return. Looking to bring your packaging supply chain closer to home?We can help you transition smoothly and build a custom corrugated box solution that works for your business. (714)300-0650 request@brownpackaging.com Most Recent Posts: Categories: Corrugated Ecommerce ESD Design Display Flexible Packaging Foam Folding Carton Packaging Plastic Packaging Pouch Printing Protection Retail Rigid Box Thermoform Sustainability Subscribe To Our Newsletter By submitting your information, you agree to our terms and conditions and privacy policy. Custom Packaging Facebook Twitter LinkedIn Pinterest Relevant Posts
Rigid boxes are known for their premium feel, durability, and high-end presentation, making them the go-to choice for luxury goods, cosmetics, electronics, and gift packaging. But what really sets a rigid box apart isn’t just its structure—it’s the printing and finishing. Whether you’re aiming for elegance, bold visuals, or a tactile unboxing experience, the right combination of print method and finishing technique is key to bringing your packaging to life. Here’s a breakdown of the most popular options and what you should know about each. Most Common Printing Methods for Rigid Boxes Lithographic (Offset) Printing This is the most popular method for rigid boxes, offering high-resolution, full-color prints with sharp detail and excellent consistency. Best For: Retail and luxury branding Cosmetics, electronics, and fashion Complex, photo-quality graphics Pros:✔ Sharp, clean visuals✔ Perfect for detailed or high-color designs✔ Supports all major finishes (emboss, foil, etc.) Digital Printing A growing option for short runs and fast turnarounds, digital printing allows direct-to-substrate printing without the need for plates. Best For: Personalized or versioned packaging Low to mid-quantity runs Limited editions or fast product launches Pros:✔ No plate/setup fees✔ Great for multi-SKU designs✔ Fast turnaround for samples and full runs Screen Printing Used selectively for rigid boxes, screen printing offers rich, opaque color—especially for specialty applications like matte white on dark backgrounds or bold, single-color graphics. Best For: Minimalist designs Bold spot colors Specialty textures Pros:✔ Vibrant, high-opacity ink✔ Good for metallics or spot finishes✔ Works well with textured materials Hot Stamping (Foil Stamping) Hot stamping uses heat and pressure to apply metallic or pigmented foil onto the box, creating eye-catching, reflective accents.Best For: Logos, monograms, premium accentsPros:✔ Adds visual and tactile impact✔ Available in metallics, holographics, and pigment foils✔ Often used with embossing for layered effects Popular Finishes for Rigid Boxes Printing sets the tone, but finishing brings the texture, shine, and impact. Here are the most common enhancements used to make rigid boxes stand out: Matte and Gloss Lamination These are protective film coatings added after printing that affect the look and feel of the box. Matte: Soft, elegant, non-reflective Gloss: Shiny, vibrant, enhances color contrast Application: Cosmetics, tech, fashion, lifestyle products Soft-Touch Coating This ultra-smooth finish adds a velvety, premium texture. Often paired with minimalistic designs or foil accents for a luxury effect. Application: High-end electronics, skincare, subscription boxes Foil Stamping Foil stamping uses heat and pressure to apply metallic foil (gold, silver, copper, holographic) to the box surface. Application: Logo treatments, luxury branding, gift sets Popular Foil Colors: Gold, silver, rose gold, holographic Embossing & Debossing Embossing raises elements of the design above the surface Debossing presses them into the surface for a recessed effect Often used with logos, borders, or typography to create tactile contrast and brand emphasis. Spot UV Coating This clear, glossy coating is applied only to specific areas—like logos, text, or imagery—to create visual contrast against a matte background. Application: Branding elements, accent graphics, bold visual focal points Linen, Leather, or Specialty Wraps Beyond printing, rigid boxes can be wrapped in textured papers, leather-like materials, or specialty stocks for a distinctive tactile experience. Application: Jewelry, spirits, promotional packaging What to Consider When Choosing Print & Finish Brand identity: Do you want luxurious, modern, bold, or minimal? Product category: Cosmetics, tech, and fashion all have different packaging cues. Volume and budget: Offset is great for large runs, while digital suits smaller ones. Timeline: Some finishes add production time—factor that into your launch. Retail vs. e-commerce: Will customers see the box on a shelf or open it at home? Final Thoughts Rigid boxes are already associated with premium quality—but pairing the right printing method with thoughtful finishes takes them to the next level. Whether you’re going for classic elegance or modern minimalism, the combination of design, texture, and detail will shape how customers perceive your product before they even open it. Need help selecting the right print and finish for your rigid box?We’ll help you build a packaging solution that reflects your brand and stands out with purpose. (714)300-0650 request@brownpackaging.com Most Recent Posts: Categories: Corrugated Ecommerce ESD Design Display Flexible Packaging Foam Folding Carton Packaging Plastic Packaging Pouch Printing Protection Retail Rigid Box Thermoform Sustainability Subscribe To Our Newsletter By submitting your information, you agree to our terms and conditions and privacy policy. Rigid Boxes Facebook Twitter LinkedIn Pinterest Relevant Posts
As the retail landscape continues to evolve, staying ahead of the latest trends is crucial, especially during the competitive holiday season. In 2025, Point of Purchase (POP) displays are not just about catching the eye—they are about creating immersive experiences that connect with consumers on a new level. This blog will explore the most exciting POP display trends for the 2025 holiday season, helping retailers harness these innovations to drive traffic and increase sales. Interactive and Digital Integration Augmented Reality Experiences Augmented reality (AR) is transforming POP displays into interactive experiences. Imagine customers pointing their smartphones at a display to view 3D models of products, interactive features, or even virtual try-ons. This technology not only entertains but also informs, providing a deeper connection between the customer and the product. Touchscreen Interfaces Incorporating touchscreens within displays allows for on-demand product information, tutorials, and even ordering capabilities directly at the point of purchase. This trend is about blending digital convenience with in-store shopping, enhancing the customer’s journey through technology. Sustainability in Design Eco-Friendly Materials Sustainability is a growing priority among consumers. Retailers are responding by constructing POP displays from recycled or biodegradable materials. This not only appeals to environmentally conscious shoppers but also promotes a brand’s commitment to sustainability. Reusable Displays More retailers are opting for modular and reusable displays that can be easily updated for different campaigns or seasons. This approach reduces waste and costs while maintaining a fresh and relevant presence in-store. Emotional and Thematic Storytelling Narrative-Driven Displays 2025 sees a surge in displays that tell a story. Whether it’s a winter wonderland scene or a narrative about holiday traditions, these displays create a deeper emotional connection by engaging customers with a compelling story. Cultural Inclusivity Reflecting cultural diversity within holiday displays can resonate with a broader audience. Displays that celebrate various holidays around the same time, such as Hanukkah, Christmas, and Kwanzaa, acknowledge and respect the diversity of consumers. Customization and Personalization Customizable Product Options Allowing customers to customize products directly from the display, whether through color options, designs, or add-ons, caters to the desire for personalized products. This trend not only boosts engagement but also increases the likelihood of purchase. Personalized Recommendations Using data-driven insights, displays can now offer personalized recommendations based on a customer’s shopping history or preferences. This level of customization enhances the shopping experience and makes product discovery more intuitive. Conclusion The 2025 holiday season presents an exciting opportunity for retailers to leverage the latest trends in POP displays. By integrating technology, prioritizing sustainability, focusing on emotional engagement, and embracing personalization, retailers can create more meaningful and effective customer interactions. As you prepare for the busiest shopping time of the year, consider how these trends can be incorporated into your POP strategies to stand out and succeed. If you are interested in POP displays for the holiday season, then partner with Brown Packaging today to get started. (714)300-0650 request@brownpackaging.com Most Recent Posts: Categories: Corrugated Ecommerce ESD Design Display Flexible Packaging Foam Folding Carton Packaging Plastic Packaging Pouch Printing Protection Retail Rigid Box Thermoform Sustainability Subscribe To Our Newsletter By submitting your information, you agree to our terms and conditions and privacy policy. POP Display Facebook Twitter LinkedIn Pinterest Relevant Posts
Folding carton style selection directly impacts packaging line efficiency, end-user experience, and the overall cost-to-deliver. Each design offers unique advantages in terms of assembly speed, structural performance, and retail presentation. This guide breaks down common formats—Straight Tuck End (STE), Reverse Tuck End (RTE), Auto-Bottom, Full Seal End (FSE), plus specialty options—and when each is best suited to your product. Straight Tuck End (STE) Both tucks close on the same panel, producing a smooth front face ideal for uninterrupted graphics. Strengths: Clean front panel for high-impact branding. Efficient layout in certain die-cutting patterns. Smooth folding action for automated lines. Drawbacks: Not optimal for heavy contents. Lower tamper resistance compared to sealed formats. Common Uses: Lightweight retail products where appearance is critical. Reverse Tuck End (RTE) Top and bottom tucks close in opposite directions, improving material yield in specific blank layouts. Strengths: Ergonomic for hand-packing operations. Potential material savings over STE. Quick to assemble without gluing. Drawbacks: Break in front panel graphics due to tuck slit. Common Uses: Pharmaceuticals, small personal care, and dry goods. Auto-Bottom (Crash Lock Bottom) Base panels are pre-glued to lock automatically upon erection, cutting down manual assembly time. Strengths: High load capacity without switching to corrugated. Consistent bottom strength in every unit. Time savings in labor-intensive packing lines. Drawbacks: Higher manufacturing cost from extra gluing. Slightly bulkier in storage than flat-tuck styles. Common Uses: Heavier retail goods, food jars, premium candles. Full Seal End (FSE) Both ends are fully sealed with adhesive after filling, creating a strong, tamper-evident structure. Strengths: Maximum security during transport. High resistance to crushing and stacking pressure. Compatible with high-speed sealing equipment. Drawbacks: No reseal capability for consumers. Less flexible for manual, small-batch operations. Common Uses: Frozen foods, medical kits, beverage multipacks. Specialty and Hybrid Designs Sleeve Cartons – Brand-focused wraps around trays or multipacks. Gable Top – Common in refrigerated liquids; requires specialized forming equipment. 5-Panel Hanger – Integrated hang-tab for pegged retail displays. Custom Geometries – Hexagonal or other non-standard shapes for unique shelf presence. Decision Points When determining the best carton style, evaluate: Filling Method – Automated vs. manual. Product Handling – Fragility, stacking pressure, and in-transit vibration. Consumer Access – Single-use vs. resealable. Branding Priorities – Continuous front panel vs. cost efficiency. Speed-to-Market Goals – How quickly tooling and production can be brought online. References Soroka, W. (2014). Fundamentals of packaging technology (5th ed.). Institute of Packaging Professionals. ISBN: 978-1-930268-37-2 Twede, D., & Goddard, R. (2021). Cartons, crates and corrugated board: Handbook of paper and wood packaging technology (2nd ed.). DEStech Publications. ISBN: 978-1-60595-120-5 (714)300-0650 request@brownpackaging.com Most Recent Posts: Categories: Corrugated Ecommerce ESD Design Display Flexible Packaging Foam Folding Carton Packaging Plastic Packaging Pouch Printing Protection Retail Rigid Box Thermoform Sustainability Subscribe To Our Newsletter By submitting your information, you agree to our terms and conditions and privacy policy. Custom Folding Cartons Facebook Twitter LinkedIn Pinterest Relevant Posts
Choosing a folding carton isn’t just about the graphics or the style—it’s about how the structural design and substrate work in tandem. The right combination can optimize line efficiency, protect products during transit, and reinforce brand perception, while the wrong pairing can lead to excess costs, damaged goods, or production slowdowns. This guide explains how style and material decisions influence one another and how to align them for maximum performance. Load-Bearing and Product Weight Heavier products place greater stress on both the style and the board grade. High-Strength Pairing: Auto-bottom or Full Seal End designs with coated unbleached kraft (CUK) for beverage carriers, glass jars, or frozen food. Lightweight Retail: Straight Tuck End (STE) with SBS for cosmetics or nutraceuticals, where presentation outweighs structural load. Key Interaction: Style choice can compensate for lighter materials—an auto-bottom with medium caliper SBS can still handle moderate weight without upgrading to heavier board. Straight Tuck End (STE) Reverse Tuck End (RTE) Environmental Resistance Packaging exposed to moisture, grease, or temperature swings needs both the right style and the right coating. Cold Chain Products: FSE with poly-coated CUK to prevent panel warping in refrigerated or frozen conditions. Dry Shelf Products: STE or RTE with uncoated SBS for vibrant graphics without added cost. Key Interaction: The wrong pairing—like SBS without coating in high-humidity environments—can fail even if the style is structurally sound. Assembly Speed and Automation Line efficiency depends on how easily the style works with the chosen substrate. High-Speed Automation: FSE or STE in SBS or FBB for consistent feeding and folding with minimal score cracking. Manual Operations: RTE or auto-bottom in softer recycled FBB for easy hand folding. Key Interaction: Certain recycled boards may require adjusted creasing profiles to fold cleanly at high speeds—designers must factor this into style selection. Branding and Shelf Presence Material surface quality and structural layout work together to shape consumer perception. Premium Branding: STE in SBS for uninterrupted front panels and high-gloss finishes. Natural/Artisan Look: Sleeve or RTE in natural kraft CUK for an eco-conscious aesthetic. Key Interaction: Choosing a style with large uninterrupted panels means surface smoothness matters more, favoring higher-grade boards. Cost Optimization The most cost-effective designs balance board grade, caliper, and style complexity. Cost-Down Opportunities: Switch from STE to RTE when material yield is higher in layout, or move from SBS to recycled FBB when strength is over-specified. When to Spend More: Upgrade to auto-bottom when labor costs outweigh the savings of a simpler tuck style. Key Interaction: Sometimes a stronger style allows for a lighter material, and sometimes a higher-grade board allows for a simpler style—knowing which trade-off delivers more savings is critical. Decision Framework Define Product Constraints – Weight, fragility, shelf life, and environmental conditions. Set Line Requirements – Manual vs. automated, speed targets, changeover flexibility. Match Style to Strength – Select a structural format that supports handling and branding needs. Match Material to Style – Ensure board grade, caliper, and coatings enhance the style’s performance. Validate with Prototypes – Test under real-world shipping and retail conditions before committing to production. References Soroka, W. (2014). Fundamentals of packaging technology (5th ed.). Institute of Packaging Professionals. ISBN: 978-1-930268-37-2 Twede, D., & Goddard, R. (2021). Cartons, crates and corrugated board: Handbook of paper and wood packaging technology (2nd ed.). DEStech Publications. ISBN: 978-1-60595-120-5 (714)300-0650 request@brownpackaging.com Most Recent Posts: Categories: Corrugated Ecommerce ESD Design Display Flexible Packaging Foam Folding Carton Packaging Plastic Packaging Pouch Printing Protection Retail Rigid Box Thermoform Sustainability Subscribe To Our Newsletter By submitting your information, you agree to our terms and conditions and privacy policy. Custom Folding Cartons Facebook Twitter LinkedIn Pinterest Relevant Posts