We offer a variety of custom packaging products and solutions to meet all your packaging needs in one place. You’ll work directly with a dedicated project specialist to customize your package according to your specifications, including branding, features, and design.
Corrugated Boxes
Folding Cartons
POP Displays
Pouches
Foam
Additional Packaging
Our stock packaging products, from corrugated boxes to stretch film, offer a wide selection, including essentials like tape, edge protectors, labels, and more, with quick turnaround times to meet your packaging needs efficiently.
Our stock packaging products, from corrugated boxes to stretch film, offer a wide selection, including essentials like tape, edge protectors, labels, and more, with quick turnaround times to meet your packaging needs efficiently.
We build durable and efficient packaging for simple to the most complex products.
Sterilization, clean room and medical compliant packaging products and solutions.
We serve a wide variety of businesses including: pet, toy, cosmetic, electronic and more.
At Brown Packaging, we help our clients create unique packages that reflect their brand and produce results. As a result, we look to add as much value to your packaging experience and product as possible with our services.
Optimize Your Packaging with Structural Design Services
Our structural design services optimize your packaging by enhancing durability and reducing material use, which leads to cost savings and increased sustainability. By focusing on efficient design, we help improve product protection, reduce shipping costs, and minimize environmental impact. These tailored solutions also boost your brand’s shelf presence, making your packaging both functional and attractive.
Optimize Your Packaging with Structural Design Services
Our structural design services optimize your packaging by enhancing durability and reducing material use, which leads to cost savings and increased sustainability. By focusing on efficient design, we help improve product protection, reduce shipping costs, and minimize environmental impact. These tailored solutions also boost your brand’s shelf presence, making your packaging both functional and attractive.
Our sustainable packaging products are designed to minimize environmental impact while maintaining top-notch quality and durability. Choose from a variety of eco-friendly materials, inks, prints and other customizable options to meet your sustainability goals.
Full-Service Packaging
Get all your packaging needs from one supplier, guiding you from concept to completion.
Flexible Solutions
We offer packaging options to suit the needs of any brand and budget.
Expert Assistance
Work one on one with a dedicated project manager from concept to completion.
Compliant Solutions
Our packaging solutions meet both retailer requirements and government regulations.
Full-Service Packaging
Get all your packaging needs from one supplier, guiding you from concept to completion.
Flexible Solutions
We offer packaging options to suit the needs of any brand and budget.
Expert Assistance
Work one on one with a dedicated project manager from concept to completion.
Compliant Solutions
Our packaging solutions meet both retailer requirements and government regulations.
If you need any assistance with your packaging or have a question, then contact us directly at request@brownpackaging.com or (714)300-0650. Learn more about packaging by reading our blog posts on new and trending topics.
Corrugated packaging is a popular packaging option for a wide range of products due to its strength, durability, and cost-effectiveness. In 2023, several trends are expected to shape the corrugated packaging industry: Sustainability Digital Print Ecommerce Customization Automation Sustainability The growing awareness of the environmental impact of packaging has led to an increased demand for sustainable corrugated packaging. This includes using eco-friendly materials, such as recycled paper, and designing packaging that is recyclable or biodegradable. Companies are also looking to reduce the weight of their corrugated packaging to reduce their carbon footprint. According to a study by Smithers Pira, the global market for biodegradable packaging is expected to reach $5.4 billion by 2022, growing at a compound annual growth rate (CAGR) of 17.4% from 2016 to 2022. Digital Printing The advancement of digital printing technology has made it possible to produce high-quality, full-color graphics on corrugated packaging. This allows for more creative and visually appealing packaging designs, which can help to attract customers and boost sales. According to a report by Technavio, the corrugated packaging market is expected to grow by $70 billion between 2021 and 2025, driven by the increasing use of digital printing. E-commerce The rise of e-commerce has led to an increase in demand for corrugated packaging that is specifically designed for online orders. This includes smaller, more compact packaging that can be easily shipped and handled, as well as packaging that is designed to protect products during transit. According to a report by Mordor Intelligence, the global e-commerce packaging market is expected to grow at a CAGR of 7.5% from 2020 to 2025. Customization Consumers are increasingly seeking out personalized products, and packaging is no exception. Companies are using corrugated packaging to create custom designs and packaging that is tailored to specific products or customers. According to a report by MarketsandMarkets.com, the global custom packaging market is expected to reach $14.8 billion by 2022, growing at a CAGR of 6.4% from 2016 to 2022. Automation The use of automation in the corrugated packaging industry is increasing, which can help to improve efficiency, reduce costs, and minimize waste. This includes the use of robotic systems to handle and package products, as well as software that automates the design and production process. According to a report by ResearchAndMarkets.com, the global corrugated packaging automation market is expected to grow at a CAGR of 4.5% from 2020 to 2025. Examples of Companies that are Already Implementing These Trends Amazon uses a combination of automation, digital printing, and sustainable materials to produce its own corrugated packaging for its products. PepsiCo is using digital printing to produce customized corrugated packaging for its snack brands. Nestle is investing in sustainable corrugated packaging solutions, such as using 100% recycled paper and reducing the weight of its packaging. Summary: Corrugated Packaging Trends of 2023 Overall, the corrugated packaging industry is changing, and these trends are expected to shape the industry in 2023 and beyond. Companies that can adapt to these trends will be well positioned to succeed in the market. If you are interested in corrugated packaging, then contact Brown Packaging today to get started. (714)300-0650 request@brownpackaging.com Most Recent Posts: Categories: Corrugated Ecommerce ESD Design Display Flexible Packaging Foam Folding Carton Packaging Plastic Packaging Pouch Printing Protection Retail Rigid Box Thermoform Sustainability Subscribe To Our Newsletter By submitting your information, you agree to our terms and conditions and privacy policy. Custom Packaging Facebook Twitter LinkedIn Pinterest Relevant Posts
Choosing the right printing method for your packaging is very important. It is necessary to consider artwork, design, quantity, time frame and many more when weighing your decision. Having quality packaging design plays a role in your business success, which makes it important to pick which method of printing would be best for you. Digital Print Digital printing is one of the most versatile printing methods. It can be used to print on labels, pouches, folding cartons, corrugated boxes and much more. Since this printing is done digitally it has the fastest lead times compared to other printing methods. Digital printing uses CMYK (cyan, magenta, yellow, black) color when printing images. It is not 100% accurate when it comes to color matching, which means your image may have slight differences run to run. If you need a lot of colors for your print, this process will create the image as close as possible using only 4 colors. With the improvements on digital printing technology, newer machines can add in-between colors and can set much closer to actual colors using 6 to 8 ink cartridges. Digital printing is best for smaller quantities because once you have larger quantities some of the other methods start becoming cheaper. The aspect that makes this method appear cheaper is not needing tooling, which creates lower startup cost. Benefits of Digital Printing No tooling investment Fast lead times Can print on many different packaging types Disadvantages of Digital Printing Cost more for large volume prints Not fully accurate with color Flexographic Printing Flexographic is the process of flexible photopolymer printing plates wrapped around cylinders. These have raised images and rotate at high speeds to transfer the ink. This method uses water-based inks and oil based inks. Something to keep in mind about flexo is that each color requires a different printing plate so if your images have a lot of color this method could get expensive. This method is popular due to the faster lead times and the ability to print on many different surfaces. It also can be a cost-effective method because all steps are done with one single pass through the machine, lowering the price per unit. With a short set up time, this process can have your images printed at high speeds. Printing plates can be costly and changes to your image can be time consuming so it is important to have your images accurately done before creating the printing plates. Mostly this Rotogravure Printing Rotogravure is the most frequently used printing method for high volume printing. It is best used for stand-up pouches and on folding cartons. This method offers consistent high-quality printing. Although this method is highly expensive, when it comes to gravure cylinders used to print, they are extremely durable and will last several runs. Since the cylinders takes a while to create, the lead times are going to be long for this printing process. The artwork is etched onto the surface of the cylinders using acid and then they must be cooled for a while before production can begin. For this method both CMYK and PMS colors can be used in the print. This allows rotogravure to have excellent print quality. If your business is looking for large quantities and high-quality printing then this method would be the right fit. Benefits of Rotogravure Printing Premium print quality images Cylinders last a long time Can produce high volume printing with no decrease in image quality Disadvantages of Rotogravure Printing Expensive tooling Long lead times Silkscreen Printing Silkscreen is the process of pressing ink through treated silk or other synthetic material onto your packaging. Set up cost are relatively affordable and it is a great alternative for smaller quantity jobs. Since the ink is thicker than other methods, it will be harder to get high quality pictures. It is best for full color artwork with no gradients and usually does not have a super clean finish. If your company is needing high volumes and photo quality artwork done, this would not be the best fit. This method is commonly used on printing on bottles because of its scratch resistant inks, making it have a longer life span than paper labels. Benefits of Silkscreen Printing Does not require a flat surface to print Best used for small volumes Low start up tooling cost Disadvantages of Silkscreen Printing Slower than other printing methods Chance of human errors during production Will not have a clean finish Not able to reproduce photo quality images Which Printing Method is Best for Your Business Needs Deciding which printing method is best for your packaging needs is important. Each method has its advantages and disadvantages. It is best to weigh out all options and determine based off artwork, design, quantity, time frame and cost, which one would be best for your business needs. If you need help making that decision, contact Brown Packaging today and one of our packaging specialists will assist you. (714)300-0650 request@brownpackaging.com Most Recent Posts: Categories: Corrugated Ecommerce ESD Design Display Flexible Packaging Foam Folding Carton Packaging Plastic Packaging Pouch Printing Protection Retail Rigid Box Thermoform Sustainability Subscribe To Our Newsletter By submitting your information, you agree to our terms and conditions and privacy policy. Custom Packaging Facebook Twitter LinkedIn Pinterest Relevant Posts
Custom box inserts are used to ensure your products are secure inside your box throughout the supply chain. They are used to keep your product safe as well as organized, especially if you have many products in one box. Having packaging inserts will give an impressive presentation. When a customer opens a box and sees the products organized in an insert, they will overall have a better impression of your brand. Regular packaging inserts are used more for retail applications as they showcase the product, while partition inserts are usually used for shipping products. Regular inserts hold a product in place, usually just at the bottom of the product while still showcasing the product itself. As for partitions, they cover almost the whole product to ensure it stays protected. Although it is not as eye catching as regular inserts, it is necessary depending on the product you are packaging. Partition inserts are best for bottles and glass due to its protective qualities. Different Types of Packaging Inserts: Packaging inserts vary by material, which provides them with certain properties, which can make them ideal for certain packaging applications. By understanding the difference between these types of packaging inserts, you can make more informed decisions on how to package, display and protect your product: Chipboard Corrugated Molded Pulp Foam Thermoform Chipboard Corrugated Foam Thermoform What are Chipboard Inserts? Chipboard or commonly known as paperboard is made from an interlaced network of cellulose fibers and is best used for holding small and lightweight products. It is the thinner of custom box inserts, and is the cheapest option. It will not offer the best protection compared to other inserts, but depending on what your product is, it could be the perfect fit. These inserts are best for items such as cosmetics, office supplies, food, and other light weight products. Color and Design: Standard white Natural Kraft Customizable with color and design Packaging insert or partition What are Corrugated Inserts? Corrugated comes in a wide range of strengths, size, and support. It is made with two outside paper layers and an inner flute layer, creating a sandwiched design. Based on the needed support more layers can be added to corrugated material to help improve its strength. These inserts are cost effective and eco-friendly. This material is best to hold medium weight products that need protection or have a lot of items in one box. Color and Design: Standard white Natural Kraft Customizable with color and design Packaging insert or partition What are Molded Pulp Inserts? Molded pulp is made up of a variety of materials like recycled paper and natural fiber that are formed in molds. Molded pulp can be manufactured in a few different ways, which are dry press, wet press, and processed. It is not usually printed on due to the surface texture, but it can have coatings added on top to create a more luxury appearance. This insert can have a high startup cost due to the price of the tooling and molding. It is molded to the product making it durable for packaging items like beverage and cosmetics. Materials used: Molded Pulp: Made from recycled paper and natural fibers Bagasse: Made from remains after crushing sugarcane and sorghum stalks What are Foam Inserts? Foam inserts are made from polymer matrix that combines heat, pressure, and gas bubbles to create solid foam. It is meant for holding the heaviest items and protecting the most fragile. These inserts are super lightweight and the most resistant to wear and tear. This insert can be created in many shapes, sizes, and designs. It offers maximum cushioning, lightweight ability, durable material, and it is perfectly fitted to products. Polyethylene Materials Used: Polyurethane (Ethers/Esters): Is superior in durability and is used in construction, medical, electronic devices, and industrial applications. Polyethylene: Comes in a variety of colors and density and used to protect electronic devices such as computers, auto parts and hard drives. Expanded Polystyrene: Offers high compression and thermal properties and is used for inner package support, box liners and pads What are Thermoform Inserts? Thermoform inserts are sturdy, rigid, and can hold a variety of items. They are a low weight option made from plastic materials. In order to make a thermoform insert, a mold must be created to fit your product and packaging. Then using heat and pressure the plastic is shaped to fit the mold. Although one of the sturdier inserts, it is also more costly. Like the molded pulp, thermoform has an expensive startup cost for tooling and molding. These inserts are best for electronic, industrial and medical applications. Materials Used: PET: Strong and light weight clear thermoplastic HDPE: Durable and strong with matte finish PVC: Flexible and heat resistant PP: High strength plastic with food safe capabilities and can be made with recycled material PS/HIPS: Best for heavy products PETG: Durable and high resistance to chemicals, heat, and water PC: Heat resistant, good electrical insulation properties Summary: Selecting the Right Packaging Inserts Inserts are important when it comes to packaging your products. They will keep your products safe and organized from production to the end point. It will give strong protection to ensure there is no breakage or issues. It also gives the ability to ship multiple products together ensuring each product stays in its respective location for unboxing. Overall investing in inserts will enhance the customers experience when receiving your product. There are many types of packaging inserts, finding the one that fits your business needs is important. If you need assistance in choosing which insert would be best for your business needs, please contact Brown Packaging today and one of our packaging specialists will assist you. (714)300-0650 request@brownpackaging.com Most Recent Posts: Categories: Corrugated Ecommerce ESD Design Display Flexible Packaging Foam Folding Carton Packaging Plastic Packaging Pouch Printing Protection Retail Rigid Box Thermoform Sustainability Subscribe To Our Newsletter By submitting your information, you agree to our terms and conditions and privacy policy. Custom Inserts Facebook Twitter LinkedIn Pinterest Relevant Posts
Packaging is not merely a practical aspect of shipping; it’s also a statement about your brand’s commitment to quality and protection. When it comes to safeguarding your products during transportation, two commonly utilized materials for packaging inserts are corrugated and foam. In this detailed exploration, we will delve into the nuances that set these two options apart, helping you make an informed choice that aligns with your specific packaging needs. Corrugated Inserts Material Composition: Corrugated inserts, the stalwarts of the packaging world, owe their strength to the clever combination of three layers – an inner layer, an outer layer, and a fluted middle layer. This design ensures remarkable durability while maintaining a lightweight profile. Customization: The versatility of corrugated inserts is impressive. They can be intricately die-cut into various shapes and sizes, perfectly tailored to cradle your products. Cost-Effectiveness: If budget constraints are a concern, corrugated inserts offer a cost-effective solution, ensuring that your products are protected without breaking the bank. Eco-Friendly: With environmental consciousness on the rise, corrugated cardboard stands out as an eco-friendly choice. Its recyclability and biodegradability resonate well with eco-conscious customers. Protection: Corrugated inserts provide reliable protection against common shipping hazards like impacts and vibrations, making them ideal for products with moderate fragility. Stackability: Their stackable nature makes corrugated inserts efficient for storage, a feature that can significantly optimize warehouse space. Foam Inserts Material Composition: Foam inserts come in various formulations, including polyethylene (PE) foam, polyurethane (PU) foam, and ethylene-vinyl acetate (EVA) foam. These foams are revered for their cushioning properties. Customization: Like their corrugated counterparts, foam inserts can be precision-cut to match the unique contours and shapes of your products, ensuring a snug and secure fit. Superior Cushioning: Foam inserts are the champions of cushioning, excelling in cradling delicate items with an extra layer of protection. They are often the go-to choice for high-value electronics, precision instruments, and delicate medical devices. Density Options: The availability of various foam densities allows you to select the level of cushioning that precisely matches your product’s fragility and weight. Reusability: Foam inserts, being more durable, can be reused multiple times. This can be a cost-effective option for businesses dealing with returns or shipments to multiple destinations. Weight: It’s worth noting that foam inserts are more bulkier than corrugated inserts, which may contribute to the overall space required of the package and potentially affect shipping costs, especially for international deliveries. Conclusion In the packaging world, one size does not fit all. Your choice between corrugated inserts and foam inserts hinges on several factors, including the fragility of your products, budget constraints, and your commitment to environmental sustainability. Sometimes, a hybrid approach works best – employing corrugated inserts for the outer packaging and foam inserts within to offer a comprehensive solution that marries cost-effectiveness and superior cushioning. Remember, your packaging reflects your brand’s dedication to quality, so choose wisely to ensure your products arrive safely and leave a lasting impression on your customers. If you are interested in corrugated, foam or other packaging inserts, then partner with Brown Packaging today to get started. (714)300-0650 request@brownpackaging.com Most Recent Posts: Categories: Corrugated Ecommerce ESD Design Foam Folding Carton Packaging Protection Retail Rigid Box Sustainability Subscribe To Our Newsletter By submitting your information, you agree to our terms and conditions and privacy policy. Packaging Inserts Facebook Twitter LinkedIn Pinterest Relevant Posts
In the realm of product management, the relationship between packaging and storage is often overlooked, yet it is a critical aspect of operational efficiency and cost-effectiveness. Striking the right balance between these two can significantly impact a business’s bottom line. This blog post explores strategies for balancing storage needs with effective packaging, ensuring that your business maximizes space without compromising on packaging quality. Understanding the Importance of Balance The challenge lies in optimizing packaging to protect and enhance the product while also considering how it fits into storage facilities. Overly bulky packaging can consume excessive storage space, leading to higher costs, whereas insufficient packaging can lead to product damage. Assessing Your Current Packaging and Storage Situation Begin by evaluating your current packaging designs and storage setup: Analyze Packaging Size and Design: Determine if your current packaging is space-efficient and if not, identify areas for improvement. Storage Utilization Review: Assess how effectively you are using your existing storage space. Are there gaps or overcrowded areas? Optimizing Packaging for Storage Efficiency Design for Space Efficiency: Consider redesigning packaging to fit more compactly into storage spaces. Utilize designs that are stackable and easy to handle. Material Considerations: Explore materials that provide adequate protection but are also more flexible or compressible for storage. Modular Packaging: Implement packaging that can be easily adjusted or reconfigured to accommodate different storage spaces or product sizes. Incorporating Smart Storage Solutions Vertical Storage Strategies: Utilize vertical space effectively, especially if floor space is limited. Shelving and stacking systems can maximize vertical storage. Just-in-Time Inventory: Implement just-in-time (JIT) inventory practices to reduce the need for large storage spaces. Automated Storage Systems: Consider investing in automated storage solutions that can optimize space utilization and improve retrieval efficiency. Balancing Safety with Space Optimization Safety Considerations: Ensure that in your pursuit of space optimization, the safety and integrity of the products are not compromised. Emergency Stock Storage: Keep a emergency stock to manage fluctuations in demand without overburdening your storage with excess packaging materials. Evaluating Packaging and Storage Costs Cost-Benefit Analysis: Regularly conduct a cost-benefit analysis of your packaging and storage. This includes assessing the costs of potential packaging redesigns versus the savings in storage space and handling. Long-term Savings: Consider the long-term savings that can be achieved through more efficient packaging and storage solutions, even if they require upfront investment. Environmental Considerations Sustainability in Packaging and Storage: Adopt sustainable practices in both packaging and storage. This can include using recyclable materials and implementing energy-efficient storage systems. Reducing Waste: Efficient packaging and storage can significantly reduce waste, contributing to a more environmentally friendly operation. Leveraging Technology for Better Coordination Inventory Management Software: Use technology to better coordinate between packaging and storage. Inventory management systems can provide real-time data to optimize both. Collaboration Tools: Use collaborative tools to ensure seamless communication between packaging designers, warehouse managers, and logistics teams. If you are looking to maximize your packaging efficiency while balancing your storage space, then partner with Brown Packaging today to get started. (714)300-0650 request@brownpackaging.com Most Recent Posts: Categories: Corrugated Ecommerce ESD Design Display Flexible Packaging Foam Folding Carton Packaging Plastic Packaging Pouch Printing Protection Retail Rigid Box Thermoform Sustainability Subscribe To Our Newsletter By submitting your information, you agree to our terms and conditions and privacy policy. Custom Packaging Facebook Twitter LinkedIn Pinterest Relevant Posts