We offer a variety of custom packaging products and solutions to meet all your packaging needs in one place. You’ll work directly with a dedicated project specialist to customize your package according to your specifications, including branding, features, and design.
Corrugated Boxes
Folding Cartons
POP Displays
Pouches
Foam
Additional Packaging
Our stock packaging products, from corrugated boxes to stretch film, offer a wide selection, including essentials like tape, edge protectors, labels, and more, with quick turnaround times to meet your packaging needs efficiently.
Our stock packaging products, from corrugated boxes to stretch film, offer a wide selection, including essentials like tape, edge protectors, labels, and more, with quick turnaround times to meet your packaging needs efficiently.
We build durable and efficient packaging for simple to the most complex products.
Sterilization, clean room and medical compliant packaging products and solutions.
We serve a wide variety of businesses including: pet, toy, cosmetic, electronic and more.
At Brown Packaging, we help our clients create unique packages that reflect their brand and produce results. As a result, we look to add as much value to your packaging experience and product as possible with our services.
Optimize Your Packaging with Structural Design Services
Our structural design services optimize your packaging by enhancing durability and reducing material use, which leads to cost savings and increased sustainability. By focusing on efficient design, we help improve product protection, reduce shipping costs, and minimize environmental impact. These tailored solutions also boost your brand’s shelf presence, making your packaging both functional and attractive.
Optimize Your Packaging with Structural Design Services
Our structural design services optimize your packaging by enhancing durability and reducing material use, which leads to cost savings and increased sustainability. By focusing on efficient design, we help improve product protection, reduce shipping costs, and minimize environmental impact. These tailored solutions also boost your brand’s shelf presence, making your packaging both functional and attractive.
Our sustainable packaging products are designed to minimize environmental impact while maintaining top-notch quality and durability. Choose from a variety of eco-friendly materials, inks, prints and other customizable options to meet your sustainability goals.
Full-Service Packaging
Get all your packaging needs from one supplier, guiding you from concept to completion.
Flexible Solutions
We offer packaging options to suit the needs of any brand and budget.
Expert Assistance
Work one on one with a dedicated project manager from concept to completion.
Compliant Solutions
Our packaging solutions meet both retailer requirements and government regulations.
Full-Service Packaging
Get all your packaging needs from one supplier, guiding you from concept to completion.
Flexible Solutions
We offer packaging options to suit the needs of any brand and budget.
Expert Assistance
Work one on one with a dedicated project manager from concept to completion.
Compliant Solutions
Our packaging solutions meet both retailer requirements and government regulations.
If you need any assistance with your packaging or have a question, then contact us directly at request@brownpackaging.com or (714)300-0650. Learn more about packaging by reading our blog posts on new and trending topics.
The holiday season pushes packaging supply chains to their limits. With surging e-commerce demand, constrained carrier capacity, and rising material costs, packaging buyers must navigate a complex landscape. The right packaging choices can ease stress on the supply chain, while poor design or sourcing decisions can amplify bottlenecks, drive up costs, and increase product damage. How the Holiday Season Strains Supply Chains Higher order volumes: Warehouses and carriers face peak loads. Material shortages: High demand for corrugated and mailers creates lead time risks. Carrier delays: Overloaded networks increase transit times and handling. Labor constraints: Seasonal staff may have less training in handling. These factors combine to increase both risk and cost for packaging programs Packaging Strategies to Reduce Stress Source early: Secure corrugated, mailers, and all packaging materials before peak demand. Standardize SKUs: Fewer box sizes streamline fulfillment and stocking. Right-size for freight: Reduce DIM charges and optimize pallet loads. Reinforce durability: Stronger boxes prevent returns from mishandling. Flat-pack efficiency: Displays and cartons that ship compactly save space. Balancing Speed and Protection The challenge lies in balancing speed with durability. Overbuilt boxes slow down assembly and inflate costs, while underbuilt packaging risks damage and returns. Buyers must focus on: Identifying high-risk SKUs for reinforced protection. Using inserts or coatings to strengthen vulnerable products. Testing packaging under simulated peak season conditions. The Role of Sustainability in Peak Season Shoppers expect sustainable packaging even during high-volume periods. Supply chain stress is amplified when packaging is overbuilt or wasteful. Using recyclable corrugated or paper-based void fill balances eco goals with functionality. Holiday Packaging Solutions with Brown Packaging Brown Packaging helps brands prepare for peak season by engineering packaging that reduces supply chain stress. From durable corrugated solutions to optimized freight efficiency, our programs balance cost, sustainability, and performance. Contact us to get your packaging supply chain ready for the holidays. References Soroka, W. (2009). Fundamentals of Packaging Technology (4th ed.). Institute of Packaging Professionals.GS1. (2022). Retail Supply Chain Standards for Packaging and Logistics. Retrieved from https://www.gs1.orgUPS. (2023). Holiday Shipping Deadlines and Carrier Capacity Updates. Retrieved from https://www.ups.com (714)300-0650 request@brownpackaging.com Most Recent Posts: Categories: Corrugated Ecommerce ESD Design Display Flexible Packaging Foam Folding Carton Packaging Plastic Packaging Pouch Printing Protection Retail Rigid Box Thermoform Sustainability Subscribe To Our Newsletter By submitting your information, you agree to our terms and conditions and privacy policy. Ecommerce Packaging Facebook Twitter LinkedIn Pinterest Relevant Posts
Subscription boxes experience a surge in demand during the holiday season as shoppers purchase gift memberships and curated kits. Packaging for these shipments must balance festive branding with protection across long shipping networks. For buyers, the challenge is creating holiday-ready designs that enhance unboxing while minimizing returns and freight costs. Why Subscription Packaging Peaks During Holidays Gift purchases: Seasonal subscriptions for beauty, food, and lifestyle brands. Limited-edition themes: Holiday boxes designed for special promotions. High-volume fulfillment: Brands ship thousands of units within tight windows. Customer expectations: Subscribers expect packaging that feels premium and festive. Key Design Considerations for Holiday Subscription Boxes Right-sizing: Tailor boxes to fit curated items securely. Protective inserts: Foam, molded pulp, or corrugated dividers prevent shifting. Festive graphics: Seasonal prints enhance the unboxing experience. Sustainable substrates: Recyclable corrugated and paper-based mailers meet eco goals. Balancing Branding and Supply Chain Efficiency Holiday themes should not compromise logistics or cost efficiency. Buyers must evaluate: Production lead times: Seasonal printing requires early planning. Freight optimization: Compact box formats reduce DIM charges. Automation compatibility: Boxes should run efficiently on fulfillment lines. Examples of Holiday Subscription Packaging Beauty kits: Printed cartons with festive designs and thermoformed or molded pulp inserts. Food boxes: Insulated corrugated with seasonal branding. Lifestyle boxes: Premium graphics on recyclable folding cartons. Holiday Packaging Solutions with Brown Packaging Brown Packaging designs subscription packaging that enhances holiday unboxing while protecting products in transit. From seasonal graphics to right-sized protective inserts, our solutions balance branding, cost, and performance. Contact us to prepare your subscription packaging for the holiday season. References Sustainable Packaging Coalition. (2022). Design for Recyclability Guidelines. Retrieved from https://sustainablepackaging.orgSoroka, W. (2009). Fundamentals of Packaging Technology (4th ed.). Institute of Packaging Professionals.Shopify. (2023). Subscription Box Packaging Trends. Retrieved from https://www.shopify.com (714)300-0650 request@brownpackaging.com Most Recent Posts: Categories: Corrugated Ecommerce ESD Design Display Flexible Packaging Foam Folding Carton Packaging Plastic Packaging Pouch Printing Protection Retail Rigid Box Thermoform Sustainability Subscribe To Our Newsletter By submitting your information, you agree to our terms and conditions and privacy policy. Ecommerce Packaging Facebook Twitter LinkedIn Pinterest Relevant Posts
Fragile products like glassware, electronics, and specialty gifts are especially vulnerable during the holiday rush. With more handling points, packed trailers, and faster fulfillment, the risk of breakage increases significantly. For packaging buyers, protecting fragile items is essential to reduce returns, safeguard margins, and deliver a positive customer experience. Challenges of Shipping Fragile Holiday Gifts Multiple handling points: Packages change hands more frequently during peak season. Stacking pressure: Full trailers subject boxes to high compression. Environmental stress: Cold, moisture, and vibration affect packaging integrity. Customer expectations: Damaged gifts lead to frustration and lost loyalty. Best Packaging Practices for Fragile Products Reinforced corrugated boxes: Double wall board for heavy or breakable items. Protective inserts: Foam, molded pulp, or corrugated partitions prevent shifting. Right-sizing: Minimizes void space that increases damage risk. Edge and corner protection: Absorbs shock in high-impact zones. Dual-layer packaging: Secondary boxes add protection for premium gifts. Testing Packaging for Fragile SKUs Holiday conditions require validation before rollout: Drop testing: Confirms impact resistance at key failure points. Vibration testing: Ensures stability during long-haul shipping. Compression testing: Validates stacking strength under heavy loads. Balancing Protection with Cost Protecting fragile items often means higher packaging investment. Buyers can offset costs by: Applying premium protection only to vulnerable SKUs. Using sustainable inserts like molded pulp in place of foam. Designing modular partitions to fit multiple product types. Holiday Packaging Solutions with Brown Packaging Brown Packaging engineers protective solutions for fragile gifts. From custom inserts to reinforced corrugated boxes, our designs minimize breakage and maximize customer satisfaction. Contact us to strengthen your fragile product packaging. References ASTM International. (2023). ASTM D5276: Standard Test Method for Drop Testing of Loaded Containers.International Safe Transit Association (ISTA). (2022). Series 3A Testing for Packaged Products for Parcel Delivery.Soroka, W. (2009). Fundamentals of Packaging Technology (4th ed.). Institute of Packaging Professionals. (714)300-0650 request@brownpackaging.com Most Recent Posts: Categories: Corrugated Ecommerce ESD Design Display Flexible Packaging Foam Folding Carton Packaging Plastic Packaging Pouch Printing Protection Retail Rigid Box Thermoform Sustainability Subscribe To Our Newsletter By submitting your information, you agree to our terms and conditions and privacy policy. Ecommerce Packaging Facebook Twitter LinkedIn Pinterest Relevant Posts
RSC boxes dominate shipping because they combine strength with efficiency. But beyond protection, their dimensions and stacking performance directly influence freight cost, pallet utilization, and warehouse efficiency. Choosing the right RSC design can reduce supply chain costs by double digits. Pallet Utilization Box Size and FitAn RSC that doesn’t optimize pallet footprint wastes space. Even a 1–2 inch mismatch can reduce units per pallet by 5–10%. Standard Pallet SizesIn North America, most pallets are 48” x 40”. Designing RSC dimensions to fit evenly across this footprint maximizes stacking stability. Load StabilityUniform RSC dimensions improve compression strength across the load, reducing toppling and damage in transit. Dimensional Weight (DIM) Charges Carrier Pricing ModelsCarriers like UPS and FedEx charge based on dimensional weight, not just actual weight. Oversized RSC boxes can inflate costs significantly. Right-SizingSelecting an RSC that closely matches product volume reduces cube size, cutting freight charges. Impact on E-CommerceFor direct-to-consumer shipments, oversize RSC boxes can double shipping cost while raising material expense. Stacking and Compression Box Compression Test (BCT)Determines how much weight an RSC can withstand in a stacked load. Real-World FactorMoisture and long-term storage reduce compression strength. Oversizing boxes to “play it safe” only increases freight cost. Instead, balance board grade with actual load needs. Warehouse Efficiency Knock-Down StorageRSC boxes ship and store flat, reducing warehouse footprint compared to assembled specialty mailers. AutomationConsistent RSC dimensions reduce jams in case erectors and palletizers, improving throughput. Buyer Takeaway Use RSC dimensions that align with pallet footprints to maximize utilization. Avoid oversized boxes — dimensional weight charges add hidden costs. Match board grade and box size to actual load requirements instead of over-specifying. Optimized RSC design isn’t just packaging — it’s a supply chain cost-control tool. References Fibre Box Association. (2023). Palletization and Shipping Standards. https://www.fibrebox.org International Safe Transit Association (ISTA). (2023). Distribution Testing Protocols. https://ista.org Soroka, W. (2016). Fundamentals of Packaging Technology (5th ed.). Institute of Packaging Professionals. (714)300-0650 request@brownpackaging.com Most Recent Posts: Categories: Corrugated Ecommerce ESD Design Display Flexible Packaging Foam Folding Carton Packaging Plastic Packaging Pouch Printing Protection Retail Rigid Box Thermoform Sustainability Subscribe To Our Newsletter By submitting your information, you agree to our terms and conditions and privacy policy. Custom Regular Slotted Container (RSC) Facebook Twitter LinkedIn Pinterest Relevant Posts
The Regular Slotted Container (RSC) is the most widely used corrugated box style in the world. Its simplicity, manufacturing efficiency, and versatility make it the default choice across industries ranging from industrial parts to e-commerce fulfillment. Understanding what makes RSC boxes so effective helps buyers decide when standardization is the best approach — and when alternatives may be worth considering. What Defines an RSC Box An RSC is manufactured from a single sheet of corrugated board with flaps of equal length that meet at the center when folded. The design minimizes board waste, requires only a single die-cut or slotting process, and can be assembled with tape, glue, or staples. Its dimensions can be adjusted easily to accommodate nearly any product size. Why RSC Remains the Standard Manufacturing Efficiency RSCs use minimal board compared to other box styles. They can be produced on high-speed corrugators and folder-gluers without complex tooling. Standardized sizes reduce lead times and lower setup costs. Structural Strength The design maximizes stacking strength with flaps that reinforce the edges of the container. Compatible with a wide range of flute profiles and board grades, from single-wall E-flute to triple-wall heavy-duty. Versatility Works for products ranging from lightweight consumer goods to heavy industrial components. Compatible with automation in packing, sealing, and palletization systems. Easily branded with flexographic or digital print for retail and e-commerce applications. Cost Effectiveness Board utilization is highly efficient, reducing waste. Standardized production reduces cost per unit at scale. Assembly and sealing are simple, requiring minimal labor and materials. Limitations of the RSC While RSC is unmatched for general-purpose shipping, it’s not always the best option: Requires tape, glue, or staples, which adds materials and labor. Lacks the premium presentation of die-cut mailers for e-commerce. For unusually heavy or fragile products, other styles (like Full Overlap or RETT) may provide better performance. Buyer Takeaway RSC boxes dominate corrugated packaging for one reason: they offer the best balance of strength, efficiency, and cost. If your priorities are bulk shipping, pallet strength, and scalability, RSC is almost always the right choice. But for premium presentation, automation-friendly features, or specialty protection, it’s worth exploring alternative styles. References Fibre Box Association. (2023). Corrugated Box Styles and Design Guide. https://www.fibrebox.org Association of Independent Corrugated Converters (AICC). (2024). Corrugated Packaging Fundamentals. https://www.aiccbox.org Soroka, W. (2016). Fundamentals of Packaging Technology (5th ed.). Institute of Packaging Professionals. (714)300-0650 request@brownpackaging.com Most Recent Posts: Categories: Corrugated Ecommerce ESD Design Display Flexible Packaging Foam Folding Carton Packaging Plastic Packaging Pouch Printing Protection Retail Rigid Box Thermoform Sustainability Subscribe To Our Newsletter By submitting your information, you agree to our terms and conditions and privacy policy. Custom Regular Slotted Containers Facebook Twitter LinkedIn Pinterest Relevant Posts