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How To Transition from Chipboard to Corrugated Boxes

How to transition from chipboard boxes to corrugated boxes.

In the world of packaging, businesses often face the decision of whether to use chipboard boxes or transition to corrugated ones. Both types have their unique strengths and applications, but there comes a time when transitioning to corrugated boxes is more beneficial. This blog post explores the scenarios that warrant such a transition, helping businesses make an informed decision for their packaging needs.

Understanding Chipboard and Corrugated Boxes

Before discussing the transition, it’s important to understand the differences between these two types of packaging.

  • Chipboard Boxes: Made from reclaimed paper stock, chipboard boxes are lightweight and ideal for small, non-fragile items. They are commonly used for products like cereals, shoes, or board games.
  • Corrugated Boxes: These are stronger and more durable, consisting of a fluted corrugated sheet sandwiched between two linerboards. They provide better protection and are suitable for heavier or more delicate items.
custom folding carton boxes printed

Chipboard box

Printed Corrugated RETT box with dusk flaps

Corrugated box

When to Consider Transitioning to Corrugated Boxes

  1. Increased Product Weight:
    • If your products have become heavier, corrugated boxes offer the strength and durability necessary to support the additional weight.
  2. Fragile or Valuable Items:
    • For products that are fragile or of high value, corrugated boxes provide better protection against impacts and crushing forces.
  3. Shipping and Handling Concerns:
    • If your products are being shipped over longer distances or through multiple carriers, corrugated boxes can withstand the rigors of shipping and handling more effectively.
  4. Storage and Stacking Needs:
    • Corrugated boxes have superior stacking strength, making them ideal if your products need to be stored or stacked without risking box collapse.
  5. Environmental Considerations:
    • While both chipboard and corrugated materials can be environmentally friendly, corrugated boxes often have a higher content of recycled materials and are easily recyclable.
  6. Varying Product Sizes:
    • Corrugated boxes come in a wider range of sizes and can be customized more easily, making them suitable for businesses with a diverse product range.
Corrugated Mailer

Benefits of Switching to Corrugated Boxes

  • Enhanced Product Protection: The sturdy structure of corrugated boxes provides better protection, reducing the risk of product damage during transit.
  • Cost-Effectiveness in the Long Run: Although initially more expensive, the durability of corrugated boxes can reduce the costs associated with damaged goods and returns.
  • Sustainability: Corrugated boxes are highly recyclable, aligning with sustainable business practices.
Custom Corrugated Box

Considerations Before Making the Transition

  • Cost Implications: Evaluate the cost differences between chipboard and corrugated boxes and how it impacts your overall budget.
  • Supplier Relationships: Assess your current supplier’s ability to provide high-quality corrugated options or consider finding a new supplier.
  • Customer Feedback: Gather insights from your customers, as their satisfaction with packaging can influence repeat business.

If you are interested in transition from chipboards to corrugated boxes, then partner with Brown Packaging today to get started.

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