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How To Protect Your Packages In a Supply Chain Environment

How to Protect Your Packages in a Supply Chain Environment

In a supply chain, your packaging is subjected to various stresses, including being pushed, pulled, dropped, and compressed against other packages. Proper packaging techniques are crucial for minimizing product loss, ensuring successful product launches, and avoiding shortages due to damages incurred during shipment.

Overview: Effective Strategies to Enhance Packaging Protection

Packaging not only needs to be attractive but also robust enough to protect the contents from the rigorous conditions of the supply chain. Here are comprehensive strategies to ensure your packaging holds up under stress and delivers your products safely to their destinations.

Consider Packaging Inserts, Partitions, and Dividers

Using packaging inserts, partitions, and dividers can greatly enhance the stability of your products within their boxes. These elements are crucial for preventing movement that can lead to damage:

  • Inserts: These are molded or cut to fit the contours of your product, holding it snugly in place.
  • Partitions and Dividers: These help organize the package and add an additional layer of separation and protection, especially useful for packages containing multiple items or products that must not touch each other.
Custom two piece rigid box with print

Optimize the Structural Design of Your Packaging

The shape and size (structural design) of your packaging play a critical role in how well your products are protected:

  • Custom Fit: Design your packaging to precisely fit your product with enough room for protective materials but not so much that items can shift around.
  • Material Selection: Use the appropriate materials that provide enough strength and cushioning to protect your products from shocks and impacts.
Custom Rigid Box

Don’t Cut Corners on Quality

Selecting high-quality packaging materials can prevent a lot of issues down the line:

  • Material Durability: Choose materials that can withstand the pressures of shipping and handling without degrading or failing.
  • Quality vs. Cost: While it’s tempting to go for the cheapest options, investing in higher quality materials can reduce the need for costly replacements and avoid damage to your products. Learn more about cost vs protection. 

Utilize Edge Protectors for Extra Support

Edge protectors can reinforce the corners and edges of your packages, which are often the first to suffer damage:

  • Protection and Stability: Edge protectors keep the package shape intact and protect against impacts and crushing forces.
  • Material Options: Common materials for edge protectors include paperboard and plastic, each offering different levels of protection and recyclability.
Custom Edge Protector For Appliances

Use the Right Tape for Your Application

Choosing the appropriate tape is crucial for ensuring that your packages remain sealed and intact throughout their journey:

  • Tape Quality: High-quality tape will secure your packages without peeling off or tearing easily.
  • Application Specifics: Consider the environment your packages will be exposed to, such as cold or humid conditions, and choose tape that can handle these environments effectively.

Select and Use the Right Stretch Film

Stretch film wraps help hold your packages together on a pallet, providing stability and protection against dust, moisture, and movement:

  • Film Type: Choose between cast and blown stretch films depending on your needs—blown film is typically more resistant to puncture and tear.
  • Additives: Consider films with UV protection or anti-static properties if your products require these features.
Stretch Film

Label Your Packaging Clearly

Proper labeling not only helps with handling and shipping but can also reduce the risk of mishandling:

  • Informational Labels: Include handling instructions, product descriptions, and any necessary warnings to ensure proper treatment during transit.

Consider Cushioning Products

Cushioning materials can absorb shocks and protect your products from impacts and vibrations:

  • Types of Cushioning: Options include bubble wrap, foam inserts, air pillows, and packing peanuts, each suitable for different types of products and levels of protection.

Test Your Packaging Material and Products

Conducting tests according to standards set by organizations like the International Safe Transit Association (ISTA) ensures your packaging can withstand typical handling and shipping conditions:

  • Testing Standards: Follow established testing protocols to simulate shipping and handling stresses on your packaging to see if they meet the required durability standards.
Packaging and Material Drop Test Services

Conclusion: Ensuring Optimal Package Protection

By implementing these strategies, you can significantly enhance the protection of your products throughout the supply chain. From choosing the right materials and designs to employing protective inserts and rigorous testing, each step plays a vital role in safeguarding your items against potential damage. Collaborate with packaging experts like Brown Packaging to tailor solutions that meet your specific needs and improve the resilience of your packaging systems.

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Packaging Supplier Contracts: What Buyers Should Know

Supplier contracts can make or break a packaging program. Without the right terms, buyers risk price volatility, missed lead times, and inconsistent product quality. In 2026, negotiating smart contracts is essential for controlling costs, securing reliable supply, and meeting compliance requirements. Why Packaging Contracts Matter Cost stability: Protects against sudden raw material price spikes. Supply security: Ensures availability during peak demand. Quality control: Aligns suppliers with testing and compliance standards. Operational efficiency: Streamlines purchasing and reduces administrative burden. Key Terms Buyers Should Negotiate Volume commitments: Secure better pricing with accurate forecasts. Price adjustment clauses: Define when and how costs can change. Lead times and delivery windows: Avoid shortages and production delays. Testing and compliance: Require ISTA, ASTM, or FSC certification where applicable. Sustainability commitments: Ensure suppliers align with environmental goals. Risks of Weak Contracts Paying inflated prices during market fluctuations. Receiving inconsistent corrugated strength or print quality. Missed shipments leading to costly expedited freight. Difficulty meeting retailer or regulatory compliance. Best Practices for Buyers in 2026 Leverage data: Use past order history to negotiate realistic volumes. Dual sourcing: Maintain backup suppliers for risk management. Annual reviews: Reassess terms to reflect changes in demand and compliance. Collaborative approach: Treat suppliers as partners, not just vendors. Packaging Solutions with Brown Packaging Brown Packaging helps buyers secure strong supplier contracts that balance cost, quality, and supply chain reliability. Our partnerships and industry expertise ensure your packaging program is protected for 2026 and beyond. Contact us to discuss supplier solutions. References Soroka, W. (2009). Fundamentals of Packaging Technology (4th ed.). Institute of Packaging Professionals.Fiber Box Association. (2024). Corrugated Packaging Market Outlook. Retrieved from https://www.fibrebox.orgSustainable Packaging Coalition. (2023). Supplier Standards for Sustainable Packaging. Retrieved from https://sustainablepackaging.org (714)300-0650 request@brownpackaging.com Most Recent Posts: Categories: Corrugated Ecommerce ESD Design Display Flexible Packaging Foam Folding Carton Packaging Plastic Packaging Pouch Printing Protection Retail Rigid Box Thermoform Sustainability Subscribe To Our Newsletter By submitting your information, you agree to our terms and conditions and privacy policy. Custom Packaging Facebook Twitter LinkedIn Pinterest Relevant Posts

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Meeting 2026 Packaging Compliance Standards

Packaging compliance is no longer optional—it’s a requirement for accessing retail shelves, shipping networks, and international markets. In 2026, buyers must navigate evolving regulations around sustainability, labeling, and testing to avoid costly fines, rejected shipments, or damaged customer relationships. Why Compliance Matters in 2026 Retail requirements: Major retailers demand FSC, ISTA, and sustainability certifications. E-commerce standards: Carriers enforce dimensional weight and package testing rules. Global trade: Export packaging must comply with ISPM 15, ASTM, and ISO guidelines. Consumer trust: Transparency in packaging claims impacts purchasing decisions. Key Compliance Areas for Buyers Material sourcing: FSC-certified corrugated and board for sustainability. Labeling standards: GS1-compliant barcodes and accurate product details. Durability testing: ISTA and ASTM protocols for drop, vibration, and compression. Sustainability regulations: Requirements for recyclable or compostable materials. Chemical restrictions: Compliance with FDA, EU, or state-specific standards. Common Compliance Challenges Keeping up with frequent regulatory changes. Managing multiple certifications across suppliers. Balancing compliance with cost-efficiency. Verifying supplier claims for sustainability. Best Practices for Staying Compliant Audit suppliers annually to confirm certification validity. Run internal packaging tests before scaling. Track regulatory updates for each region you ship to. Work with experienced partners who understand industry compliance. Packaging Solutions with Brown Packaging Brown Packaging helps buyers meet 2026 compliance standards with FSC-certified materials, ISTA-tested designs, and regulatory expertise. Our team ensures your packaging meets retailer, carrier, and sustainability requirements. Contact us to keep your program compliant. References Forest Stewardship Council (FSC). (2023). FSC Certification Guidelines for Packaging. Retrieved from https://fsc.orgInternational Safe Transit Association (ISTA). (2023). ISTA Testing Procedures for Transport Packaging. Retrieved from https://ista.orgGS1. (2024). Global Standards for Packaging and Labeling. Retrieved from https://www.gs1.org (714)300-0650 request@brownpackaging.com Most Recent Posts: Categories: Corrugated Ecommerce ESD Design Display Flexible Packaging Foam Folding Carton Packaging Plastic Packaging Pouch Printing Protection Retail Rigid Box Thermoform Sustainability Subscribe To Our Newsletter By submitting your information, you agree to our terms and conditions and privacy policy. Custom Packaging Facebook Twitter LinkedIn Pinterest Relevant Posts

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How FSC Packaging Certification Impacts Your Brand

In 2026, sustainability is no longer just a trend—it’s a buyer expectation. Forest Stewardship Council (FSC) certification has become a key benchmark for responsible packaging, signaling that materials are sourced from responsibly managed forests. For packaging buyers, FSC certification is more than a compliance checkbox—it’s a brand value that influences purchasing decisions, retailer acceptance, and customer loyalty. What Is FSC Certification? The Forest Stewardship Council certifies that paper-based packaging materials are sourced from forests managed for environmental responsibility, social benefit, and economic viability. FSC Mix: Packaging contains a blend of FSC-certified and controlled wood. FSC Recycled: Packaging is made entirely from recycled fiber. FSC 100%: Packaging is sourced only from FSC-certified forests. Why FSC Matters to Buyers in 2026 Retail access: Many major retailers now require FSC-certified packaging. Sustainability goals: Aligns with corporate ESG and carbon reduction commitments. Consumer trust: Customers recognize the FSC label and view it as credible. Global compliance: Meets international sustainability regulations. How FSC Certification Strengthens Brand Value Differentiation: Stand out with certified sustainable packaging. Marketing advantage: FSC logos reinforce eco-friendly messaging. Risk reduction: Verified sourcing prevents greenwashing claims. Customer loyalty: Environmentally conscious buyers prefer certified products. Challenges in FSC Implementation Limited supply of certain FSC substrates. Higher costs compared to non-certified materials. Need for supplier audits and documentation. Packaging Solutions with Brown Packaging Brown Packaging partners with buyers to integrate FSC-certified materials into corrugated boxes, folding cartons, and retail packaging. Our solutions support sustainability while maintaining cost efficiency and protection. Contact us to strengthen your brand with FSC-certified packaging. References Forest Stewardship Council (FSC). (2023). FSC Certification Guidelines for Packaging. Retrieved from https://fsc.orgSustainable Packaging Coalition. (2023). Consumer Insights on Sustainable Packaging. Retrieved from https://sustainablepackaging.orgSoroka, W. (2009). Fundamentals of Packaging Technology (4th ed.). Institute of Packaging Professionals. (714)300-0650 request@brownpackaging.com Most Recent Posts: Subscribe To Our Newsletter By submitting your information, you agree to our terms and conditions and privacy policy. Sustainable Packaging Facebook Twitter LinkedIn Pinterest Relevant Posts

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Sustainable Packaging Buyers’ Guide for 2026

Sustainability is now a top priority for packaging buyers. Retailers, regulators, and consumers are all demanding packaging solutions that reduce environmental impact without sacrificing performance. In 2026, buyers must balance eco-friendly materials, cost, and compliance to build programs that are both effective and future-ready. What Buyers Need to Know About Sustainable Packaging Regulatory pressure: Governments are enforcing stricter rules on recyclability and plastic use. Retail mandates: FSC certification and recyclable packaging are becoming standard requirements. Consumer expectations: Customers increasingly choose brands with visible sustainability commitments. Sustainable Material Options Recycled corrugated: High recycled content while maintaining compression strength. Compostable films: Suitable for select food and retail applications. Molded pulp inserts: Replace foam or plastic for protective packaging. Water-based coatings: Enhance moisture resistance without harmful chemicals. Balancing Cost and Performance Right-size packaging: Reduces material waste and shipping costs. Hybrid solutions: Combine eco-materials with corrugated for balance. Life cycle analysis: Evaluate true environmental impact, not just marketing claims. How to Evaluate Sustainable Suppliers Verify FSC, SPC, or ISO certifications. Request testing data for durability and recyclability. Audit supply chains for consistency and transparency. Ensure claims meet local and international compliance standards. Packaging Solutions with Brown Packaging Brown Packaging helps buyers implement sustainable packaging programs that balance cost, performance, and compliance. From recycled corrugated to eco-friendly coatings and inserts, we deliver solutions that meet 2026 sustainability goals. Contact us to explore sustainable packaging options. References Forest Stewardship Council (FSC). (2023). FSC Certification Guidelines for Packaging. Retrieved from https://fsc.orgSustainable Packaging Coalition. (2023). Packaging Sustainability Trends and Buyer Insights. Retrieved from https://sustainablepackaging.orgSoroka, W. (2009). Fundamentals of Packaging Technology (4th ed.). Institute of Packaging Professionals. (714)300-0650 request@brownpackaging.com Most Recent Posts: Categories: Corrugated Ecommerce ESD Design Display Flexible Packaging Foam Folding Carton Packaging Plastic Packaging Pouch Printing Protection Retail Rigid Box Thermoform Sustainability Subscribe To Our Newsletter By submitting your information, you agree to our terms and conditions and privacy policy. Sustainable Packaging Facebook Twitter LinkedIn Pinterest Relevant Posts

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Comparing Single vs. Multi-Material Packaging

Choosing the right packaging material is one of the most important decisions buyers face. Single-material packaging offers simplicity and recyclability, while multi-material designs provide enhanced performance and protection. Understanding the trade-offs helps companies balance cost, functionality, and sustainability goals in 2026. What Is Single-Material Packaging? Single-material packaging uses one substrate—such as corrugated board, folding carton, or plastic—for the entire structure. Advantages: Easier to recycle and dispose. Lower material costs in many cases. Streamlined sourcing and inventory. Supports sustainability messaging. Disadvantages: Limited barrier protection. Less customization for fragile or complex products. May require added thickness for strength, increasing weight. What Is Multi-Material Packaging? Multi-material packaging combines two or more substrates—such as corrugated with foam, or paperboard laminated with film—to achieve specific performance outcomes. Advantages: Greater protection against moisture, oxygen, and impact. Allows for premium finishes and enhanced graphics. Ideal for fragile or high-value products. Customizable for unique supply chain conditions. Disadvantages: More difficult to recycle due to material separation. Higher cost and longer lead times. Complex sourcing and inventory management. When to Use Each Approach Single-material packaging: Best for products with low fragility, strong sustainability requirements, or cost-driven programs. Multi-material packaging: Best for high-value, fragile, or regulated products requiring advanced protection. Balancing Performance and Sustainability Buyers must weigh performance needs against eco goals: Use recyclable coatings to extend single-material performance. Choose hybrid designs that separate easily for recycling. Apply multi-material solutions only where risk of damage outweighs cost. Packaging Solutions with Brown Packaging Brown Packaging helps buyers evaluate when to use single- vs. multi-material packaging. Our team balances sustainability, performance, and cost to deliver solutions tailored to your supply chain. Contact us to explore the right approach for your products. References Forest Stewardship Council (FSC). (2023). FSC Packaging Certification Guidelines. Retrieved from https://fsc.orgSoroka, W. (2009). Fundamentals of Packaging Technology (4th ed.). Institute of Packaging Professionals.Sustainable Packaging Coalition. (2022). Design for Recyclability and Multi-Material Packaging Report. Retrieved from https://sustainablepackaging.org (714)300-0650 request@brownpackaging.com Most Recent Posts: Categories: Corrugated Ecommerce ESD Design Display Flexible Packaging Foam Folding Carton Packaging Plastic Packaging Pouch Printing Protection Retail Rigid Box Thermoform Sustainability Subscribe To Our Newsletter By submitting your information, you agree to our terms and conditions and privacy policy. Custom Packaging Facebook Twitter LinkedIn Pinterest Relevant Posts

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Eco-Friendly Materials That Still Protect Products

One of the biggest challenges in sustainable packaging is balancing environmental responsibility with product protection. Buyers often worry that switching to eco-friendly materials means sacrificing durability or driving up costs. In 2026, new material technologies allow brands to meet sustainability goals without compromising strength or supply chain performance. Why Protection Still Matters Damaged products create more waste than packaging ever could. Returns increase logistics costs and carbon emissions. Retailers and e-commerce platforms expect packaging to deliver both sustainability and reliability. Eco-Friendly Material Options Recycled corrugated: Maintains stacking strength while reducing virgin fiber use. Molded pulp inserts: Cushion fragile items while replacing plastic foam. Water-based barrier coatings: Add moisture resistance without plastic films. Compostable films: Ideal for short shelf-life or single-use applications. Paper-based mailers: Replace poly mailers for e-commerce shipments. How to Balance Eco Goals and Protection Use right-sizing to reduce material volume while improving fit. Apply hybrid solutions (corrugated + pulp) for high-value goods. Conduct ISTA testing to validate protective performance. Match material choice to product fragility and supply chain conditions. Examples in Action Electronics: Molded pulp trays replacing EPS foam. Food and beverage: FSC-certified corrugated with recyclable coatings. Retail e-commerce: Recycled paper mailers protecting apparel. Packaging Solutions with Brown Packaging Brown Packaging develops eco-friendly solutions that protect products while meeting sustainability requirements. From recycled corrugated to innovative coatings, our team ensures you never trade protection for environmental impact. Contact us to explore eco-material options. References Forest Stewardship Council (FSC). (2023). FSC Certification Guidelines for Packaging. Retrieved from https://fsc.orgSustainable Packaging Coalition. (2023). Eco-Friendly Packaging Materials and Case Studies. Retrieved from https://sustainablepackaging.orgASTM International. (2023). ASTM D4169: Standard Practice for Performance Testing of Shipping Containers and Systems. (714)300-0650 request@brownpackaging.com Most Recent Posts: Subscribe To Our Newsletter By submitting your information, you agree to our terms and conditions and privacy policy. Custom Packaging Facebook Twitter LinkedIn Pinterest Relevant Posts

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Preventing Score Cracking in Folding Cartons

Score cracking—visible fiber breakage along a fold—can ruin a carton’s appearance, weaken its structure, and cause failures on automated lines. Understanding the causes and engineering solutions is critical for producing folding cartons that maintain both strength and visual quality. What Causes Score Cracking Score cracking occurs when fibers along the fold line break instead of bending cleanly. Low Moisture Content: Dry board becomes brittle and less pliable (ASTM D685-22). Improper Score Depth: Shallow scores increase folding resistance; deep scores can cut fibers. Incorrect Grain Direction: Folding parallel to the grain increases cracking risk. Surface Coating Rigidity: Gloss varnish, films, and metallic layers reduce fiber flexibility. Material Selection SBS (Solid Bleached Sulfate): Generally folds cleanly but can crack with heavy coatings or low EMC. CUK (Coated Unbleached Kraft): Higher tear resistance; better for humid conditions. FBB (Folding Boxboard): Softer surface layers reduce cracking risk in coated applications. Tip: Match fiber composition and surface finish to the intended folding radius and production environment. Moisture and Conditioning Pre-Production Conditioning: Allow board to reach equilibrium moisture content (TAPPI T402). Humidity Control: Maintain 40–60% RH in converting and packing areas. Target EMC: Typically 5–8% for most paperboard grades. Coating and Lamination Adjustments Scoring After Coating: Where possible, score post-coating to reduce fiber breakage. Film Selection: Thinner, more flexible films reduce cracking risk. Relief Scoring: Adding micro-perfs in the coating layer only can relieve stress without affecting the substrate. Testing and Quality Control Bend Tests: Assess crack formation on sample folds before full production. High-Speed Trials: Score cracking can be magnified at higher folding speeds. Visual Standards: Establish acceptable limits for cosmetic cracking based on brand requirements. References ASTM International. (2022). ASTM D685-22: Standard practice for conditioning paper and paper products for testing. ASTM International. https://doi.org/10.1520/D0685-22Soroka, W. (2014). Fundamentals of packaging technology (5th ed.). Institute of Packaging Professionals. ISBN: 978-1-930268-37-2TAPPI. (2019). T 402: Standard conditioning and testing atmospheres for paper, board, pulp handsheets, and related products. TAPPI Press.Twede, D., & Goddard, R. (2021). Cartons, crates and corrugated board: Handbook of paper and wood packaging technology (2nd ed.). DEStech Publications. ISBN: 978-1-60595-120-5 (714)300-0650 request@brownpackaging.com Most Recent Posts: Categories: Corrugated Ecommerce ESD Design Display Flexible Packaging Foam Folding Carton Packaging Plastic Packaging Pouch Printing Protection Retail Rigid Box Thermoform Sustainability Subscribe To Our Newsletter By submitting your information, you agree to our terms and conditions and privacy policy. Custom Folding Cartons Facebook Twitter LinkedIn Pinterest Relevant Posts

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How To Maximize The Durability of Corrugated Boxes
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Edge Crush Test (ECT) Optimization for E-Commerce Shipments

The Edge Crush Test (ECT) is a critical performance metric for corrugated boxes, directly correlating to stacking strength and load-bearing capacity. In the high-stress world of e-commerce shipping, where packages face frequent handling, multi-stop routes, and varying climates, optimizing ECT values without over-engineering is essential for cost efficiency and product protection. Why ECT Matters in E-Commerce Stacking Strength: Determines how well boxes can withstand vertical loads in warehouse racking or trailer stacking. Material Efficiency: Allows engineers to achieve performance targets with lighter weight liners or mediums, reducing costs. Regulatory Alignment: Certain carriers and industry sectors specify minimum ECT ratings for compliance. Balancing ECT and Basis Weight ECT vs. Mullen Burst: ECT measures column strength; Mullen measures resistance to puncture/tearing. E-commerce often favors ECT for stacked pallet loads. Lightweighting Strategies: Use high-performance recycled fiber blends to maintain stiffness. Incorporate higher-grade outer liners for localized reinforcement. Design Variables That Influence ECT Flute Profile: B- and C-flutes offer different stiffness profiles. B-flute generally yields higher ECT for the same board weight. Adhesive Quality: Uniform glue lines prevent micro-buckling under compression. Moisture Resistance: High humidity can reduce ECT by up to 50%; moisture-resistant coatings help maintain performance. Testing and Standards ASTM D642: Measures box compression strength. TAPPI T839: Determines edgewise compressive strength of corrugated fiberboard using the clamp method. ISTA Series: Full-scale distribution simulation, including drop, vibration, and compression under varying conditions. Optimization in Practice Case Example: Switching from 44 ECT double-wall to 32 ECT single-wall with enhanced flute medium reduced material cost by 14% without increasing damage claims in a 90-day trial. Prototyping: Lab ECT data should be validated through route-specific field testing before large-scale rollout. ReferencesASTM International. (2015). ASTM D642-15: Standard test method for determining compressive resistance of shipping containers. ASTM International. https://www.astm.org/d0642-15.htmlTechnical Association of the Pulp and Paper Industry. (2018). TAPPI T839 om-18: Edgewise compressive strength of corrugated fiberboard using the clamp method. TAPPI. https://www.tappi.org/content/store/shared/T839.htmlInternational Safe Transit Association. (2018). ISTA 6-Series transit tests. ISTA. https://ista.org/ (714)300-0650 request@brownpackaging.com Most Recent Posts: Categories: Corrugated Ecommerce ESD Design Display Flexible Packaging Foam Folding Carton Packaging Plastic Packaging Pouch Printing Protection Retail Rigid Box Thermoform Sustainability Subscribe To Our Newsletter By submitting your information, you agree to our terms and conditions and privacy policy. Custom Corrugated Boxes Facebook Twitter LinkedIn Pinterest Relevant Posts

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How to Reduce the Risk of Glass Breaking During Transit
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How to Reduce the Risk of Glass Breaking During Transit

Shipping glass products can be challenging due to their fragile nature. Whether you’re shipping glass jars, bottles, or other delicate items, the packaging you choose plays a critical role in ensuring their safe arrival. This guide provides practical strategies and materials to protect glass during transit, reducing the risk of damage. Tips for Protecting Glass During Transit Minimize Empty Space Empty space inside the package allows glass items to move around, increasing the likelihood of breakage.• Choose packaging that closely fits your product dimensions.• Fill any gaps with cushioning materials like foam, packing peanuts, or bubble wrap.Pro Tip: Use dividers or molded inserts to keep multiple items secure and separate. Use Durable Boxes Your choice of shipping box can make or break your packaging strategy—literally.• Sturdy cardboard or corrugated boxes provide better protection than thin or flimsy options.• Consider weather-resistant materials to protect against moisture during transit.Pro Tip: Double-boxing adds an extra layer of protection for particularly fragile or valuable glass items. Invest in Custom Packaging Custom packaging solutions are tailored to your product’s specific needs.• Custom-fitted boxes, foam or molded pulp inserts keep items secure and reduce movement.• These options often incorporate materials designed to absorb shock and protect against impacts.Pro Tip: Custom packaging may have a higher upfront cost but often saves money by reducing breakage and returns. Test Your Packaging Before Shipping Simulate real-world shipping conditions to identify potential weaknesses in your packaging.• Drop tests and vibration tests can help ensure your materials hold up under stress.• Make adjustments to address any vulnerabilities.Pro Tip: Testing your packaging can also help you optimize material usage, balancing protection with cost efficiency. Best Materials for Shipping Glass Bubble Wrap Lightweight and versatile, bubble wrap provides excellent cushioning.• Use it to wrap individual items tightly and secure with tape.• Place additional layers around the product if needed.Cons: Not eco-friendly and can be time-consuming to apply. Molded Pulp Inserts Custom-shaped from recycled materials, molded pulp provides a snug fit for glass items.• Protects against movement and shock.• Biodegradable and easy to recycle.Cons: Higher cost and requires a steady supply of recycled materials. Corrugated, Chipboard, Foam Inserts & Partitions These inserts help stabilize and protect individual items during transit.• Corrugated inserts offer strong structural support and can be customized to fit product shapes.• Chipboard inserts provide a thinner, eco-friendly option ideal for lighter products or presentation.• Foam inserts absorb shock and protect fragile items with precision cutouts.• Partitions keep multiple items separated to prevent internal impact.Cons: May require custom tooling or design, but provide significant value in protection and product organization. Wrapping Paper An affordable and eco-friendly option for additional cushioning.• Use in combination with other materials to fill gaps or wrap items.Cons: Thin and unable to absorb significant shock on its own. Packing Peanuts Lightweight and shock-absorbent, packing peanuts fill empty spaces effectively.• Ensure items are tightly surrounded to prevent shifting.Cons: Less environmentally friendly and can be messy to handle. How to Pack Glass Jars for Shipping Wrap Each Jar Securely: Use bubble wrap, molded pulp, or other protective materials. Insert Dividers: Keep jars separate to avoid collisions. Seal Liquids: Place liquid-filled jars in leak-proof bags before wrapping. Fill Empty Spaces: Use packing peanuts or crumpled paper to stabilize items. Reinforce the Box: Use sturdy tape to seal the box and reinforce the seams. Final Packing Steps Layer the Base: Place at least 3 inches of cushioning material at the bottom of the box. Position the Items: Place glass products in the center, away from edges. Top Layer: Add another layer of cushioning to protect the top. Seal and Label: Secure the box with packing tape and add “Fragile” labels to inform handlers. Why Proper Packaging Matters Shipping fragile items like glass is a challenge, but investing in the right packaging materials and techniques can significantly reduce breakage. Properly protected items not only ensure customer satisfaction but also save you money on replacements and returns. Need expert advice on packaging solutions?Contact us today to explore custom options for your shipping needs! (714)300-0650 request@brownpackaging.com Most Recent Posts: Categories: Corrugated Ecommerce ESD Design Display Flexible Packaging Foam Folding Carton Packaging Plastic Packaging Pouch Printing Protection Retail Rigid Box Thermoform Sustainability Subscribe To Our Newsletter By submitting your information, you agree to our terms and conditions and privacy policy. Custom Packaging Facebook Twitter LinkedIn Pinterest Relevant Posts

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