Home » Everything You Need to Know About Full Overlap Corrugated Boxes
Everything You Need to Know About Full Overlap Corrugated Boxes
Corrugated boxes are an essential part of the shipping and storage process for businesses worldwide. They are made of corrugated paperboard, which comprises three layers: an inside liner, an outside liner, and a corrugated medium. The fluted medium provides cushioning and strength to the box, while the liners provide a surface for printing and labels. There are several types of corrugated boxes, with full overlap (FOL) being one of the most popular due to its superior strength and durability.
What is Full Overlap (FOL) Corrugated Boxes?
Full overlap (FOL) corrugated boxes are designed with flaps that completely overlap, providing extra protection to the contents inside. The flaps on both the top and bottom of the box extend all the way to the opposite side of the box, ensuring maximum protection and support. The FOL design provides a stronger and more secure seal than other types of corrugated boxes, making it ideal for shipping and storage of heavy or fragile items.
Benefits of Full Overlap (FOL) Corrugated Boxes:
Durability and Strength
FOL corrugated boxes are known for their superior strength and durability, making them ideal for shipping and storing heavy and fragile items. The complete overlap of the flaps ensures that the box can withstand rough handling during transit without compromising the contents.
Protection
The complete overlap of the flaps provides an extra layer of protection to the contents inside the box, reducing the risk of damage during transit. The FOL design also prevents dust and dirt from entering the box, keeping the contents clean and protected.
Customizable
Full overlap corrugated boxes can be customized to fit the specific needs of the contents being shipped. The size and shape of the box can be tailored to fit the contents, and additional cushioning or inserts can be added to provide extra protection.
Cost-Effective
Despite their strength and durability, FOL corrugated boxes are cost-effective and affordable. They are also recyclable, making them an environmentally friendly choice for packaging.
Security
These corrugated boxes can be sealed tightly and securely with tape, ensuring that the contents remain inside the box during transit. The secure seal also helps prevent tampering and theft.
Branding
FOL boxes can be customized with a company logo or branding, providing an opportunity for businesses to promote their brand while also protecting their products.
Sustainability
Full overlap boxes are made from renewable materials and are recyclable, making them a sustainable packaging choice for businesses.
Compliance
Corrugated boxes can be designed to comply with various shipping regulations, ensuring that the contents arrive at their destination safely and securely.
Full Overlap Box Customization
FOL corrugated boxes can be customized to meet specific business needs. Customization options include:
Size and shape
The size and shape of the box can be tailored to fit the contents being shipped. Custom sizes and shapes can be created to ensure a perfect fit for the products.
Printing
FOL boxes can be printed with company logos, branding, and product information. This can enhance the customer experience and promote brand awareness.
Inserts and Cushioning
Additional inserts and cushioning can be added to FOL boxes to provide extra protection for fragile or delicate items.
Closure Options
FOL boxes can be customized with different closure options, including plastic or paper tape, Velcro, or staples.
When to Use Full Overlap (FOL) Corrugated Boxes:
FOL corrugated boxes are ideal for shipping and storing heavy or fragile items that require extra protection. They are commonly used in industries such as manufacturing, automotive, and aerospace, where heavy and delicate components are shipped. FOL boxes are also commonly used for packaging equipment, machinery, and electronic devices. In addition, FOL boxes are ideal for shipping and storing items that require long-term storage, as they provide excellent protection against dust, dirt, and moisture.
FOL boxes can be used for a variety of products, including:
Industrial
Full overlap boxes are often used to ship and store large and heavy industrial equipment, such as generators, compressors, and pumps. The boxes can be customized to fit the specific dimensions of the equipment and can be reinforced with additional cushioning or inserts for added protection.
Automotive
Auto parts such as engines, transmissions, and axles are commonly shipped with full overlap boxes. The boxes can be customized to fit the specific dimensions of the parts and can be reinforced with additional cushioning or inserts for added protection.
Electronics
These boxes are ideal for shipping and storing electronic devices, such as computers, printers, and televisions. The boxes provide excellent protection against dust, dirt, and moisture, which can damage electronic components. FOL boxes can be customized with additional cushioning or inserts to provide extra protection for delicate electronic components.
Medical
FOL boxes are commonly used to transport medical supplies, such as surgical instruments, laboratory equipment, and diagnostic kits. The boxes can be customized to fit the specific needs of the contents and can be reinforced with additional cushioning or inserts for added protection.
Food and Beverage
Food and beverage products, such as canned goods and bottles are often packaged inside this type of box as it provides excellent protection against damage during transit and can be customized to fit the specific dimensions of the products.
Retail
These boxes can be used to package retail products, such as clothing, shoes, and accessories. The boxes can be customized with branding and logos to promote the brand and enhance the customer experience.
E-commerce
FOL boxes are commonly used for e-commerce shipments, as they provide a secure and durable packaging solution for products being shipped directly to consumers.
Summary: Full Overlap Boxes Explained
In summary, Full Overlap (FOL) corrugated boxes are an excellent choice for businesses that require a strong, durable, and protective packaging solution for their products. FOL boxes provide superior protection to heavy or fragile items during transit, and they can be customized to fit the specific needs of the contents being shipped.
Customization options include size and shape, printing, inserts and cushioning, and closure options. Whether shipping industrial equipment, automotive parts, electronics, medical supplies, food and beverage products, or retail and e-commerce products, FOL boxes provide a reliable and effective packaging solution. FOL boxes are also cost-effective, recyclable, sustainable, and compliant with shipping regulations, making them a popular choice for businesses in a variety of industries.
If you are interested in custom full overlap corrugated boxes, then partner with Brown Packaging today to get started.
Retail packaging continues to evolve as brands balance sustainability, supply chain performance, and consumer experience. In 2026, buyers face new challenges shaped by material innovation, compliance requirements, and rising consumer expectations. Understanding these trends helps companies stay competitive while aligning packaging programs with industry standards. Sustainability Becomes Non-Negotiable Greater use of recyclable and compostable substrates. Retailers pushing suppliers toward FSC-certified materials. Minimalist designs that reduce waste without losing impact. Smarter Packaging for Supply Chains Increased adoption of right-sizing to reduce freight costs. Boxes designed for automation and faster fulfillment. Stronger corrugated grades to withstand long e-commerce journeys. Enhanced Consumer Experience Custom graphics for seasonal campaigns and limited editions. Tear strips, resealable closures, and window cutouts for convenience. Premium finishes that elevate gift packaging at retail. Growth of Hybrid Packaging Formats Combining corrugated strength with folding carton graphics. Modular designs for multi-SKU and club store environments. Packaging engineered to serve both e-commerce and in-store needs. Compliance and Testing Standards Retailers demanding ISTA and ASTM testing for packaging durability. Supply chain audits on recyclability and sustainability claims. More pressure for transparent reporting on environmental impact. Retail Packaging Solutions with Brown Packaging Brown Packaging helps brands adapt to evolving retail packaging trends. From sustainable substrates to automation-friendly designs, our solutions balance branding, durability, and compliance for 2026. Contact us to prepare your packaging program for the year ahead. References Forest Stewardship Council (FSC). (2023). FSC Packaging Certification Guidelines. Retrieved from https://fsc.orgSustainable Packaging Coalition. (2023). Packaging Trends and Consumer Insights. Retrieved from https://sustainablepackaging.orgSoroka, W. (2009). Fundamentals of Packaging Technology (4th ed.). Institute of Packaging Professionals. (714)300-0650 request@brownpackaging.com Most Recent Posts: Categories: Corrugated Ecommerce ESD Design Display Flexible Packaging Foam Folding Carton Packaging Plastic Packaging Pouch Printing Protection Retail Rigid Box Thermoform Sustainability Subscribe To Our Newsletter By submitting your information, you agree to our terms and conditions and privacy policy. Custom Packaging Facebook Twitter LinkedIn Pinterest Relevant Posts
Supplier contracts can make or break a packaging program. Without the right terms, buyers risk price volatility, missed lead times, and inconsistent product quality. In 2026, negotiating smart contracts is essential for controlling costs, securing reliable supply, and meeting compliance requirements. Why Packaging Contracts Matter Cost stability: Protects against sudden raw material price spikes. Supply security: Ensures availability during peak demand. Quality control: Aligns suppliers with testing and compliance standards. Operational efficiency: Streamlines purchasing and reduces administrative burden. Key Terms Buyers Should Negotiate Volume commitments: Secure better pricing with accurate forecasts. Price adjustment clauses: Define when and how costs can change. Lead times and delivery windows: Avoid shortages and production delays. Testing and compliance: Require ISTA, ASTM, or FSC certification where applicable. Sustainability commitments: Ensure suppliers align with environmental goals. Risks of Weak Contracts Paying inflated prices during market fluctuations. Receiving inconsistent corrugated strength or print quality. Missed shipments leading to costly expedited freight. Difficulty meeting retailer or regulatory compliance. Best Practices for Buyers in 2026 Leverage data: Use past order history to negotiate realistic volumes. Dual sourcing: Maintain backup suppliers for risk management. Annual reviews: Reassess terms to reflect changes in demand and compliance. Collaborative approach: Treat suppliers as partners, not just vendors. Packaging Solutions with Brown Packaging Brown Packaging helps buyers secure strong supplier contracts that balance cost, quality, and supply chain reliability. Our partnerships and industry expertise ensure your packaging program is protected for 2026 and beyond. Contact us to discuss supplier solutions. References Soroka, W. (2009). Fundamentals of Packaging Technology (4th ed.). Institute of Packaging Professionals.Fiber Box Association. (2024). Corrugated Packaging Market Outlook. Retrieved from https://www.fibrebox.orgSustainable Packaging Coalition. (2023). Supplier Standards for Sustainable Packaging. Retrieved from https://sustainablepackaging.org (714)300-0650 request@brownpackaging.com Most Recent Posts: Categories: Corrugated Ecommerce ESD Design Display Flexible Packaging Foam Folding Carton Packaging Plastic Packaging Pouch Printing Protection Retail Rigid Box Thermoform Sustainability Subscribe To Our Newsletter By submitting your information, you agree to our terms and conditions and privacy policy. Custom Packaging Facebook Twitter LinkedIn Pinterest Relevant Posts
Packaging compliance is no longer optional—it’s a requirement for accessing retail shelves, shipping networks, and international markets. In 2026, buyers must navigate evolving regulations around sustainability, labeling, and testing to avoid costly fines, rejected shipments, or damaged customer relationships. Why Compliance Matters in 2026 Retail requirements: Major retailers demand FSC, ISTA, and sustainability certifications. E-commerce standards: Carriers enforce dimensional weight and package testing rules. Global trade: Export packaging must comply with ISPM 15, ASTM, and ISO guidelines. Consumer trust: Transparency in packaging claims impacts purchasing decisions. Key Compliance Areas for Buyers Material sourcing: FSC-certified corrugated and board for sustainability. Labeling standards: GS1-compliant barcodes and accurate product details. Durability testing: ISTA and ASTM protocols for drop, vibration, and compression. Sustainability regulations: Requirements for recyclable or compostable materials. Chemical restrictions: Compliance with FDA, EU, or state-specific standards. Common Compliance Challenges Keeping up with frequent regulatory changes. Managing multiple certifications across suppliers. Balancing compliance with cost-efficiency. Verifying supplier claims for sustainability. Best Practices for Staying Compliant Audit suppliers annually to confirm certification validity. Run internal packaging tests before scaling. Track regulatory updates for each region you ship to. Work with experienced partners who understand industry compliance. Packaging Solutions with Brown Packaging Brown Packaging helps buyers meet 2026 compliance standards with FSC-certified materials, ISTA-tested designs, and regulatory expertise. Our team ensures your packaging meets retailer, carrier, and sustainability requirements. Contact us to keep your program compliant. References Forest Stewardship Council (FSC). (2023). FSC Certification Guidelines for Packaging. Retrieved from https://fsc.orgInternational Safe Transit Association (ISTA). (2023). ISTA Testing Procedures for Transport Packaging. Retrieved from https://ista.orgGS1. (2024). Global Standards for Packaging and Labeling. Retrieved from https://www.gs1.org (714)300-0650 request@brownpackaging.com Most Recent Posts: Categories: Corrugated Ecommerce ESD Design Display Flexible Packaging Foam Folding Carton Packaging Plastic Packaging Pouch Printing Protection Retail Rigid Box Thermoform Sustainability Subscribe To Our Newsletter By submitting your information, you agree to our terms and conditions and privacy policy. Custom Packaging Facebook Twitter LinkedIn Pinterest Relevant Posts
In 2026, sustainability is no longer just a trend—it’s a buyer expectation. Forest Stewardship Council (FSC) certification has become a key benchmark for responsible packaging, signaling that materials are sourced from responsibly managed forests. For packaging buyers, FSC certification is more than a compliance checkbox—it’s a brand value that influences purchasing decisions, retailer acceptance, and customer loyalty. What Is FSC Certification? The Forest Stewardship Council certifies that paper-based packaging materials are sourced from forests managed for environmental responsibility, social benefit, and economic viability. FSC Mix: Packaging contains a blend of FSC-certified and controlled wood. FSC Recycled: Packaging is made entirely from recycled fiber. FSC 100%: Packaging is sourced only from FSC-certified forests. Why FSC Matters to Buyers in 2026 Retail access: Many major retailers now require FSC-certified packaging. Sustainability goals: Aligns with corporate ESG and carbon reduction commitments. Consumer trust: Customers recognize the FSC label and view it as credible. Global compliance: Meets international sustainability regulations. How FSC Certification Strengthens Brand Value Differentiation: Stand out with certified sustainable packaging. Marketing advantage: FSC logos reinforce eco-friendly messaging. Risk reduction: Verified sourcing prevents greenwashing claims. Customer loyalty: Environmentally conscious buyers prefer certified products. Challenges in FSC Implementation Limited supply of certain FSC substrates. Higher costs compared to non-certified materials. Need for supplier audits and documentation. Packaging Solutions with Brown Packaging Brown Packaging partners with buyers to integrate FSC-certified materials into corrugated boxes, folding cartons, and retail packaging. Our solutions support sustainability while maintaining cost efficiency and protection. Contact us to strengthen your brand with FSC-certified packaging. References Forest Stewardship Council (FSC). (2023). FSC Certification Guidelines for Packaging. Retrieved from https://fsc.orgSustainable Packaging Coalition. (2023). Consumer Insights on Sustainable Packaging. Retrieved from https://sustainablepackaging.orgSoroka, W. (2009). Fundamentals of Packaging Technology (4th ed.). Institute of Packaging Professionals. (714)300-0650 request@brownpackaging.com Most Recent Posts: Subscribe To Our Newsletter By submitting your information, you agree to our terms and conditions and privacy policy. Sustainable Packaging Facebook Twitter LinkedIn Pinterest Relevant Posts
Sustainability is now a top priority for packaging buyers. Retailers, regulators, and consumers are all demanding packaging solutions that reduce environmental impact without sacrificing performance. In 2026, buyers must balance eco-friendly materials, cost, and compliance to build programs that are both effective and future-ready. What Buyers Need to Know About Sustainable Packaging Regulatory pressure: Governments are enforcing stricter rules on recyclability and plastic use. Retail mandates: FSC certification and recyclable packaging are becoming standard requirements. Consumer expectations: Customers increasingly choose brands with visible sustainability commitments. Sustainable Material Options Recycled corrugated: High recycled content while maintaining compression strength. Compostable films: Suitable for select food and retail applications. Molded pulp inserts: Replace foam or plastic for protective packaging. Water-based coatings: Enhance moisture resistance without harmful chemicals. Balancing Cost and Performance Right-size packaging: Reduces material waste and shipping costs. Hybrid solutions: Combine eco-materials with corrugated for balance. Life cycle analysis: Evaluate true environmental impact, not just marketing claims. How to Evaluate Sustainable Suppliers Verify FSC, SPC, or ISO certifications. Request testing data for durability and recyclability. Audit supply chains for consistency and transparency. Ensure claims meet local and international compliance standards. Packaging Solutions with Brown Packaging Brown Packaging helps buyers implement sustainable packaging programs that balance cost, performance, and compliance. From recycled corrugated to eco-friendly coatings and inserts, we deliver solutions that meet 2026 sustainability goals. Contact us to explore sustainable packaging options. References Forest Stewardship Council (FSC). (2023). FSC Certification Guidelines for Packaging. Retrieved from https://fsc.orgSustainable Packaging Coalition. (2023). Packaging Sustainability Trends and Buyer Insights. Retrieved from https://sustainablepackaging.orgSoroka, W. (2009). Fundamentals of Packaging Technology (4th ed.). Institute of Packaging Professionals. (714)300-0650 request@brownpackaging.com Most Recent Posts: Categories: Corrugated Ecommerce ESD Design Display Flexible Packaging Foam Folding Carton Packaging Plastic Packaging Pouch Printing Protection Retail Rigid Box Thermoform Sustainability Subscribe To Our Newsletter By submitting your information, you agree to our terms and conditions and privacy policy. Sustainable Packaging Facebook Twitter LinkedIn Pinterest Relevant Posts
Choosing the right packaging material is one of the most important decisions buyers face. Single-material packaging offers simplicity and recyclability, while multi-material designs provide enhanced performance and protection. Understanding the trade-offs helps companies balance cost, functionality, and sustainability goals in 2026. What Is Single-Material Packaging? Single-material packaging uses one substrate—such as corrugated board, folding carton, or plastic—for the entire structure. Advantages: Easier to recycle and dispose. Lower material costs in many cases. Streamlined sourcing and inventory. Supports sustainability messaging. Disadvantages: Limited barrier protection. Less customization for fragile or complex products. May require added thickness for strength, increasing weight. What Is Multi-Material Packaging? Multi-material packaging combines two or more substrates—such as corrugated with foam, or paperboard laminated with film—to achieve specific performance outcomes. Advantages: Greater protection against moisture, oxygen, and impact. Allows for premium finishes and enhanced graphics. Ideal for fragile or high-value products. Customizable for unique supply chain conditions. Disadvantages: More difficult to recycle due to material separation. Higher cost and longer lead times. Complex sourcing and inventory management. When to Use Each Approach Single-material packaging: Best for products with low fragility, strong sustainability requirements, or cost-driven programs. Multi-material packaging: Best for high-value, fragile, or regulated products requiring advanced protection. Balancing Performance and Sustainability Buyers must weigh performance needs against eco goals: Use recyclable coatings to extend single-material performance. Choose hybrid designs that separate easily for recycling. Apply multi-material solutions only where risk of damage outweighs cost. Packaging Solutions with Brown Packaging Brown Packaging helps buyers evaluate when to use single- vs. multi-material packaging. Our team balances sustainability, performance, and cost to deliver solutions tailored to your supply chain. Contact us to explore the right approach for your products. References Forest Stewardship Council (FSC). (2023). FSC Packaging Certification Guidelines. Retrieved from https://fsc.orgSoroka, W. (2009). Fundamentals of Packaging Technology (4th ed.). Institute of Packaging Professionals.Sustainable Packaging Coalition. (2022). Design for Recyclability and Multi-Material Packaging Report. Retrieved from https://sustainablepackaging.org (714)300-0650 request@brownpackaging.com Most Recent Posts: Categories: Corrugated Ecommerce ESD Design Display Flexible Packaging Foam Folding Carton Packaging Plastic Packaging Pouch Printing Protection Retail Rigid Box Thermoform Sustainability Subscribe To Our Newsletter By submitting your information, you agree to our terms and conditions and privacy policy. Custom Packaging Facebook Twitter LinkedIn Pinterest Relevant Posts
Home » Everything You Need to Know About Full Overlap Corrugated Boxes

Custom corrugated boxes are a staple in the packaging industry, serving as a reliable means to protect and present various products. The cost of these boxes can vary significantly based on several factors. Understanding what influences the cost of custom corrugated boxes is crucial for businesses looking to strike a balance between quality and budget. Box Size and Dimensions The size and dimensions of custom corrugated boxes are perhaps the most fundamental factors affecting their cost. Larger boxes generally require more raw material (corrugated cardboard) and manufacturing time, resulting in higher costs. Conversely, smaller boxes are typically more affordable. Box Style and Complexity The style and complexity of the box design can greatly influence its cost. Custom boxes come in various styles, including regular slotted containers (RSC), tuck-top boxes, mailer boxes, and more. Intricate box designs with multiple flaps, unique openings, or custom die-cut shapes require specialized manufacturing processes and are usually more expensive than standard box styles. Material Quality The type and quality of corrugated material used play a significant role in determining box cost. Corrugated cardboard comes in different grades, with single-wall, double-wall, and triple-wall being common options. Higher-quality, thicker material provides better structural integrity and protection but comes at a higher cost compared to thinner alternatives. Printing and Customization Customization options such as printing, branding, and special finishes can add to the cost of corrugated boxes. Full-color printing, embossing, foil stamping, and matte or gloss finishes all require additional processes and materials, making the boxes more expensive. However, these customization features can enhance the visual appeal and branding of the product. Quantity and Order Volume The quantity of custom corrugated boxes ordered has a direct impact on the cost per unit. Generally, ordering in larger quantities can lower the per-box cost due to economies of scale. Smaller orders, on the other hand, may incur higher unit costs as they are less efficient to produce. Lead Time and Rush Orders The lead time or turnaround time for custom box production can also influence costs. Rush orders often come with premium pricing because they require expedited production, potentially causing disruptions to the manufacturer’s regular schedule. Planning well in advance and avoiding rush orders can help keep costs down. Special Features and Add-Ons If you require special features or add-ons like handles, windows, or inserts within the corrugated boxes, be prepared for additional expenses. These features require extra materials, labor, and manufacturing time, contributing to higher costs. Shipping and Handling Requirements Consider the logistics and shipping requirements when calculating the overall cost of custom corrugated boxes. If your products need extra protection during transit, you might require additional inserts, padding, or even double-boxing, all of which can increase the total cost. Environmental Considerations As environmental awareness grows, more businesses are opting for eco-friendly packaging solutions. While sustainable materials and designs can contribute to higher upfront costs, they may attract eco-conscious consumers and reduce long-term environmental impact. If you are looking for cost effective stock or custom corrugated boxes, then partner with Brown Packaging today to get started. (714)300-0650 request@brownpackaging.com Most Recent Posts: Categories: Corrugated Ecommerce ESD Design Display Flexible Packaging Foam Folding Carton Packaging Plastic Packaging Pouch Printing Protection Retail Rigid Box Thermoform Sustainability Subscribe To Our Newsletter By submitting your information, you agree to our terms and conditions and privacy policy. Stock Corrugated Facebook Twitter LinkedIn Pinterest Relevant Posts

Packaging serves as the first impression of a product. As the old saying goes, “You never get a second chance to make a first impression.” That’s why choosing the right type of packaging is crucial. There are countless packaging options available in the market, each with its own set of advantages and disadvantages. In this comparative study, we are going to dive into the world of corrugated boxes and see how they stand against other packaging options. Understanding Corrugated Boxes Corrugated boxes, also known as cardboard boxes, are made from corrugated paperboard. These boxes consist of a fluted corrugated sheet and one two, three or four flat linerboards. They are popular for their strength, durability, lightweight nature, recyclability, and cost-effectiveness. Corrugated Boxes vs. Plastic Packaging Plastic packaging is one of the primary alternatives to corrugated boxes. While plastic packaging can be lightweight and versatile, corrugated boxes often come out on top in terms of sustainability and protection. Sustainability Corrugated boxes are generally made from renewable resources, and they are widely recyclable. In contrast, plastic packaging contributes to environmental pollution as it takes hundreds of years to degrade, and even then, it breaks down into microplastics which pose their own environmental concerns. Protection While plastic packaging can provide waterproofing and air-tight sealing, corrugated boxes offer superior cushioning and strength for heavy or fragile items. They can also be customized with interior partitions and protective inserts, providing a safer transit experience for delicate goods. Corrugated Boxes vs. Wood Crates Wooden crates are another common packaging solution, especially for heavy, bulky items. However, corrugated boxes may still be a better choice depending on the application. Weight and Handling Corrugated boxes are lighter than wood crates, reducing shipping costs and making them easier to handle. This is especially important in e-commerce where businesses must frequently ship packages of varying sizes to consumers. Cost Wooden crates can be more expensive than corrugated boxes, both in terms of the initial cost and the cost of shipping due to their heavier weight. Customizability Corrugated boxes can be customized to fit any size and shape, making them more versatile than wooden crates. Corrugated Boxes vs. Metal Containers Metal containers are often used for long-term storage and the shipping of specialized items. However, for most uses, corrugated boxes offer a more versatile and cost-effective solution. Cost and Versatility Metal containers can be expensive and are often overkill for most shipping needs. Corrugated boxes, on the other hand, are relatively cheap, versatile, and perfect for most goods. Ease of Use Metal containers can be bulky and difficult to handle. Corrugated boxes are lighter and can be easily flattened and stored when not in use. Recyclability While metal containers can be reused or recycled, the process is energy-intensive. In contrast, recycling corrugated boxes is typically a simpler and more eco-friendly process. Conclusion: The Versatility and Sustainability of Corrugated Boxes While other packaging materials may offer certain advantages in specific scenarios, corrugated boxes provide a broad array of benefits making them the go-to choose for many industries. Their strength, durability, lightweight nature, cost-effectiveness, and environmentally friendly attributes make them an exceptional choice for packaging needs. However, it’s always important to carefully consider your specific requirements before choosing a packaging solution, as what works best may vary based on the nature of the product, shipping requirements, and sustainability goals. If you are interested in stock or custom corrugated boxes, then partner with Brown Packaging today to get started. (714)300-0650 request@brownpackaging.com Most Recent Posts: Categories: Corrugated Ecommerce ESD Design Display Flexible Packaging Foam Folding Carton Packaging Plastic Packaging Pouch Printing Protection Retail Rigid Box Thermoform Sustainability Subscribe To Our Newsletter By submitting your information, you agree to our terms and conditions and privacy policy. Custom Packaging Facebook Twitter LinkedIn Pinterest Relevant Posts

Corrugated boxes are a packaging mainstay, known for their durability, affordability, and eco-friendliness. Yet, when it comes to securing delicate or valuable items during transit, the use of inserts becomes indispensable. In this guide, we’ll explore the world of packaging inserts, focusing on the most popular types for corrugated boxes. Discover their styles, properties, benefits, and applications, ensuring your precious cargo reaches its destination unscathed. Whether it’s electronics, glassware, or other valuable items, let’s navigate the realm of packaging inserts to safeguard your shipments effectively. Foam Corrugated Plastic Pulp Chipboard Fabric Foam Inserts Foam inserts serve as a dependable choice for safeguarding delicate items, including electronics, glassware, and medical equipment. These inserts can be tailored to match products precisely, effectively preventing any movement during shipping. Additionally, foam inserts are known for their lightweight nature, recyclability, and environmentally friendly characteristics. Corrugated Inserts Corrugated inserts share the same sturdy and cost-effective qualities as the corrugated boxes themselves. Available in various styles, such as dividers, partitions, and trays, these inserts offer structural support, organization, and protection to your items. This makes them an ideal choice for numerous applications. Plastic Inserts Plastic inserts are designed to combat moisture and are particularly suitable for products susceptible to moisture damage. Crafted from a range of plastic materials like PVC, PET, and polypropylene, these inserts can be customized in various shapes and sizes to snugly accommodate specific products. Notably, they are both easy to clean and reusable, ensuring long-term cost-effectiveness. Pulp Inserts Eco-conscious consumers often prefer pulp inserts, which are crafted from recycled materials. These inserts are perfect for safeguarding fragile items such as glassware, ceramics, and electronics. They are created by mixing paper and water, molding them into the desired shape with a special machine. Moreover, pulp inserts can be customized for specific products and are biodegradable, aligning with sustainable practices. Chipboard Inserts Chipboard inserts represent an eco-friendly choice made from recycled paper. These inserts are available in various thicknesses and can be customized to protect items prone to bending or warping during transportation. Their versatility makes them a preferred option for many applications. Fabric Inserts Fabric inserts are a great choice for safeguarding products sensitive to scratches, scuffs, or abrasions. Crafted from various fabric materials, such as cotton, velvet, and microfiber, they offer customizable protection. Furthermore, these inserts are reusable, which not only makes them cost-effective in the long run but also aligns with environmentally friendly practices. For all your packaging insert needs for corrugated boxes, partner with Brown Packaging today to get started. (714)300-0650 request@brownpackaging.com Most Recent Posts: Categories: Corrugated Ecommerce ESD Design Display Flexible Packaging Foam Folding Carton Packaging Plastic Packaging Pouch Printing Protection Retail Rigid Box Thermoform Sustainability Subscribe To Our Newsletter By submitting your information, you agree to our terms and conditions and privacy policy. Packaging Inserts Facebook Twitter LinkedIn Pinterest Relevant Posts