Sustainable Packaging
Corrugated Boxes
- Regular slotted Container (RSC)
- Half Slotted Container (HSC)
- Full Overlap (FOL)
- Roll End Tuck Top (RETT/Mailer)
- Additional Box Styles
- Corrugated Inserts
Folding Cartons
- Straight Tuck End (STE)
- Reverse Tuck End (RTE)
- Full Seal
- Auto Bottom
- Chipboard Inserts
Pouches
- Stand Up
- Lay Flat
- Gusseted
- Retort
- Block Bottom
- Sachets
- Additional Pouch Styles
Stock Packaging Products
- Corrugated Packaging
- Shipping Boxes
- Chipboard Packaging
- Edge Protectors
- Mailers (Kraft)
- Kraft Tape
- Kraft Paper
- Fully Customizable
- Wide Product Selection
- Recyclable
- Biodegradable
- Compostable
- Environment Friendly Print Options and more
- Fully Customizable
- Wide Product Selection
- Recyclable
- Biodegradable
- Compostable
- Environment Friendly Print Options and more
- Fully Customizable
- Wide Product Selection
- Recyclable
- Biodegradable
- Compostable
- Environment Friendly Print Options and more
Recyclable, Biodegradable, and Compostable Packaging
Biodegradable packaging is made from materials that naturally break down over time through the action of microorganisms, such as bacteria or fungi, without leaving harmful residues. This type of packaging is designed to decompose in the environment, helping to reduce waste in landfills and minimize pollution. Typically made from natural or plant-based materials like paper, cornstarch, or bioplastics, biodegradable packaging offers an eco-friendly alternative to traditional packaging by returning to nature without damaging the ecosystem.
As sustainability becomes a top priority for businesses and consumers alike, compostable and biodegradable packaging are now essential components of eco-friendly practices. With increasing regulations and growing consumer demand for environmentally responsible products, companies must adapt to greener packaging solutions to remain competitive and compliant. The shift toward sustainable packaging is no longer optional—it’s a necessity for businesses aiming to meet modern expectations.
At Brown Packaging, we specialize in providing tailored packaging solutions that not only meet industry standards but also promote environmental responsibility. From retail compliance to government regulations, we work closely with clients to create packaging that balances performance, sustainability, and innovation, ensuring your brand stays ahead in a rapidly evolving marketplace.
Recyclable, Biodegradable, and Compostable Packaging
As sustainability becomes a top priority for businesses and consumers alike, compostable and biodegradable packaging are now essential components of eco-friendly practices. With increasing regulations and growing consumer demand for environmentally responsible products, companies must adapt to greener packaging solutions to remain competitive and compliant. The shift toward sustainable packaging is no longer optional—it’s a necessity for businesses aiming to meet modern expectations.
At Brown Packaging, we specialize in providing tailored packaging solutions that not only meet industry standards but also promote environmental responsibility. From retail compliance to government regulations, we work closely with clients to create packaging that balances performance, sustainability, and innovation, ensuring your brand stays ahead in a rapidly evolving marketplace.
Our custom structural design services allow us to minimize material use without compromising protection. By optimizing the design for strength and efficiency, we help you reduce excess packaging and the environmental costs associated with waste. Smarter packaging design means a lower carbon footprint overall.
With CAPE software, we optimize pallet configurations to maximize space and load efficiency. This results in fewer trips and lower fuel usage during transportation, reducing your carbon footprint. By making the most of every pallet, we help you achieve more eco-friendly logistics.
We offer digital samples, eliminating the need for multiple physical prototypes, which reduces waste and energy use in production. By creating virtual models, we help you save resources while speeding up the design process. This eco-friendly approach helps minimize the carbon footprint of packaging development.
We focus on eco-friendly production processes that minimize waste and reduce energy consumption. By using sustainable materials and optimizing manufacturing efficiency, we help lower the carbon footprint of your packaging. This commitment to sustainable production ensures a smaller environmental impact from the start.
Our lightweight and efficient packaging solutions help reduce transportation emissions by maximizing space and minimizing weight. By designing packaging that is easy to transport, we help your business cut down on fuel consumption and overall shipping costs, contributing to a reduced carbon footprint.
We design packaging with durability and reusability in mind, extending the useful life of each product. By creating packaging that can be used multiple times before disposal or recycling, we help reduce waste and conserve resources, contributing to a smaller environmental footprint.
We prioritize sourcing materials from local suppliers to reduce transportation distances and emissions. By keeping production and distribution close to home, we help cut down on the environmental impact associated with long-distance shipping. Local sourcing ensures a more sustainable and efficient supply chain.
We offer packaging made from eco-friendly, recyclable, and biodegradable materials that reduce reliance on virgin resources. By using sustainable materials, we help decrease the carbon emissions associated with material extraction and production. This ensures that your packaging has a smaller environmental impact from the very start.
Interested In Sustainable Packaging Solutions?
RSC boxes dominate shipping because they combine strength with efficiency. But beyond protection, their dimensions and stacking performance directly influence freight cost, pallet utilization, and warehouse efficiency. Choosing the right RSC design can reduce supply chain costs by double digits. Pallet Utilization Box Size and FitAn RSC that doesn’t optimize pallet footprint wastes space. Even a 1–2 inch mismatch can reduce units per pallet by 5–10%. Standard Pallet SizesIn North America, most pallets are 48” x 40”. Designing RSC dimensions to fit evenly across this footprint maximizes stacking stability. Load StabilityUniform RSC dimensions improve compression strength across the load, reducing toppling and damage in transit. Dimensional Weight (DIM) Charges Carrier Pricing ModelsCarriers like UPS and FedEx charge based on dimensional weight, not just actual weight. Oversized RSC boxes can inflate costs significantly. Right-SizingSelecting an RSC that closely matches product volume reduces cube size, cutting freight charges. Impact on E-CommerceFor direct-to-consumer shipments, oversize RSC boxes can double shipping cost while raising material expense. Stacking and Compression Box Compression Test (BCT)Determines how much weight an RSC can withstand in a stacked load. Real-World FactorMoisture and long-term storage reduce compression strength. Oversizing boxes to “play it safe” only increases freight cost. Instead, balance board grade with actual load needs. Warehouse Efficiency Knock-Down StorageRSC boxes ship and store flat, reducing warehouse footprint compared to assembled specialty mailers. AutomationConsistent RSC dimensions reduce jams in case erectors and palletizers, improving throughput. Buyer Takeaway Use RSC dimensions that align with pallet footprints to maximize utilization. Avoid oversized boxes — dimensional weight charges add hidden costs. Match board grade and box size to actual load requirements instead of over-specifying. Optimized RSC design isn’t just packaging — it’s a supply chain cost-control tool. References Fibre Box Association. (2023). Palletization and Shipping Standards. https://www.fibrebox.org International Safe Transit Association (ISTA). (2023). Distribution Testing Protocols. https://ista.org Soroka, W. (2016). Fundamentals of Packaging Technology (5th ed.). Institute of Packaging Professionals. (714)300-0650 request@brownpackaging.com Most Recent Posts: Categories: Corrugated Ecommerce ESD Design Display Flexible Packaging Foam Folding Carton Packaging Plastic Packaging Pouch Printing Protection Retail Rigid Box Thermoform Sustainability Subscribe To Our Newsletter By submitting your information, you agree to our terms and conditions and privacy policy. Custom Regular Slotted Container (RSC) Facebook Twitter LinkedIn Pinterest Relevant Posts
The Regular Slotted Container (RSC) is the most widely used corrugated box style in the world. Its simplicity, manufacturing efficiency, and versatility make it the default choice across industries ranging from industrial parts to e-commerce fulfillment. Understanding what makes RSC boxes so effective helps buyers decide when standardization is the best approach — and when alternatives may be worth considering. What Defines an RSC Box An RSC is manufactured from a single sheet of corrugated board with flaps of equal length that meet at the center when folded. The design minimizes board waste, requires only a single die-cut or slotting process, and can be assembled with tape, glue, or staples. Its dimensions can be adjusted easily to accommodate nearly any product size. Why RSC Remains the Standard Manufacturing Efficiency RSCs use minimal board compared to other box styles. They can be produced on high-speed corrugators and folder-gluers without complex tooling. Standardized sizes reduce lead times and lower setup costs. Structural Strength The design maximizes stacking strength with flaps that reinforce the edges of the container. Compatible with a wide range of flute profiles and board grades, from single-wall E-flute to triple-wall heavy-duty. Versatility Works for products ranging from lightweight consumer goods to heavy industrial components. Compatible with automation in packing, sealing, and palletization systems. Easily branded with flexographic or digital print for retail and e-commerce applications. Cost Effectiveness Board utilization is highly efficient, reducing waste. Standardized production reduces cost per unit at scale. Assembly and sealing are simple, requiring minimal labor and materials. Limitations of the RSC While RSC is unmatched for general-purpose shipping, it’s not always the best option: Requires tape, glue, or staples, which adds materials and labor. Lacks the premium presentation of die-cut mailers for e-commerce. For unusually heavy or fragile products, other styles (like Full Overlap or RETT) may provide better performance. Buyer Takeaway RSC boxes dominate corrugated packaging for one reason: they offer the best balance of strength, efficiency, and cost. If your priorities are bulk shipping, pallet strength, and scalability, RSC is almost always the right choice. But for premium presentation, automation-friendly features, or specialty protection, it’s worth exploring alternative styles. References Fibre Box Association. (2023). Corrugated Box Styles and Design Guide. https://www.fibrebox.org Association of Independent Corrugated Converters (AICC). (2024). Corrugated Packaging Fundamentals. https://www.aiccbox.org Soroka, W. (2016). Fundamentals of Packaging Technology (5th ed.). Institute of Packaging Professionals. (714)300-0650 request@brownpackaging.com Most Recent Posts: Categories: Corrugated Ecommerce ESD Design Display Flexible Packaging Foam Folding Carton Packaging Plastic Packaging Pouch Printing Protection Retail Rigid Box Thermoform Sustainability Subscribe To Our Newsletter By submitting your information, you agree to our terms and conditions and privacy policy. Custom Regular Slotted Containers Facebook Twitter LinkedIn Pinterest Relevant Posts
Sustainability in pet product packaging involves balancing environmental impact with functional performance. Materials must protect against moisture, oxygen, and pests while also meeting recyclability or compostability goals. Choosing the right approach requires a clear understanding of available technologies, regulatory compliance, and supply chain realities. Recyclable Mono-Material Films Description: Flexible packaging made from a single resin type (e.g., all-PE or all-PP). Benefits: Compatible with store drop-off or curbside programs in certain municipalities. Eliminates the separation challenges of multi-material laminates. Limitations: Lower barrier properties compared to foil or metallized films unless enhanced with coatings. May require thicker gauges for equivalent performance. Post-Consumer Recycled (PCR) Content Description: Packaging that incorporates recycled resin from consumer waste streams. Benefits: Reduces reliance on virgin plastic. Demonstrates brand commitment to circular economy principles. Limitations: Variability in resin quality can impact clarity, seal strength, and barrier. Regulatory restrictions for direct food contact in some markets. Compostable Films Description: Materials derived from plant-based sources (e.g., PLA, starch blends) designed to break down in industrial composting conditions. Benefits: Reduces landfill waste when properly disposed. Appeals to eco-conscious consumers. Limitations: Requires access to industrial composting facilities (rare in many regions). Lower mechanical strength and shorter shelf life than conventional films. Paper-Based Pet Food Packaging Description: Multiwall kraft paper bags with or without barrier liners. Benefits: Widely recyclable in paper streams when unlined. Strong consumer perception of sustainability. Limitations: Requires additional barrier layer for moisture or grease resistance. Lower tear resistance than woven poly or laminated film. Bio-Based Plastics Description: Plastics derived from renewable biomass sources such as sugarcane ethanol-based PE. Benefits: Reduces carbon footprint compared to petroleum-based resins. Matches performance of conventional PE in many applications. Limitations: Availability and cost can be volatile. Does not inherently solve end-of-life recycling challenges. Performance and Testing Considerations Barrier Testing: ASTM F1249 for WVTR and ASTM D3985 for OTR confirm material suitability. Seal Strength: ASTM F88/F88M ensures structural integrity. Life-Cycle Analysis (LCA): Quantifies environmental trade-offs of each packaging option. References ASTM International. (2013). ASTM F1249-13: Standard test method for water vapor transmission rate through plastic film and sheeting using a modulated infrared sensor. ASTM International. https://doi.org/10.1520/F1249-13ASTM International. (2010). ASTM D3985-10: Standard test method for oxygen gas transmission rate through plastic film and sheeting using a coulometric sensor. ASTM International. https://doi.org/10.1520/D3985-10Sustainable Packaging Coalition. (2023). Sustainable materials and design strategies. https://sustainablepackaging.org (714)300-0650 request@brownpackaging.com Most Recent Posts: Categories: Corrugated Ecommerce ESD Design Display Flexible Packaging Foam Folding Carton Packaging Plastic Packaging Pouch Printing Protection Retail Rigid Box Thermoform Sustainability Subscribe To Our Newsletter By submitting your information, you agree to our terms and conditions and privacy policy. Pet Packaging Facebook Twitter LinkedIn Pinterest Relevant Posts