Sustainable Packaging
Corrugated Boxes
- Regular slotted Container (RSC)
- Half Slotted Container (HSC)
- Full Overlap (FOL)
- Roll End Tuck Top (RETT/Mailer)
- Additional Box Styles
- Corrugated Inserts
Folding Cartons
- Straight Tuck End (STE)
- Reverse Tuck End (RTE)
- Full Seal
- Auto Bottom
- Chipboard Inserts
Pouches
- Stand Up
- Lay Flat
- Gusseted
- Retort
- Block Bottom
- Sachets
- Additional Pouch Styles
Stock Packaging Products
- Corrugated Packaging
- Shipping Boxes
- Chipboard Packaging
- Edge Protectors
- Mailers (Kraft)
- Kraft Tape
- Kraft Paper
- Fully Customizable
- Wide Product Selection
- Recyclable
- Biodegradable
- Compostable
- Environment Friendly Print Options and more
- Fully Customizable
- Wide Product Selection
- Recyclable
- Biodegradable
- Compostable
- Environment Friendly Print Options and more
- Fully Customizable
- Wide Product Selection
- Recyclable
- Biodegradable
- Compostable
- Environment Friendly Print Options and more
Recyclable, Biodegradable, and Compostable Packaging
Biodegradable packaging is made from materials that naturally break down over time through the action of microorganisms, such as bacteria or fungi, without leaving harmful residues. This type of packaging is designed to decompose in the environment, helping to reduce waste in landfills and minimize pollution. Typically made from natural or plant-based materials like paper, cornstarch, or bioplastics, biodegradable packaging offers an eco-friendly alternative to traditional packaging by returning to nature without damaging the ecosystem.
As sustainability becomes a top priority for businesses and consumers alike, compostable and biodegradable packaging are now essential components of eco-friendly practices. With increasing regulations and growing consumer demand for environmentally responsible products, companies must adapt to greener packaging solutions to remain competitive and compliant. The shift toward sustainable packaging is no longer optional—it’s a necessity for businesses aiming to meet modern expectations.
At Brown Packaging, we specialize in providing tailored packaging solutions that not only meet industry standards but also promote environmental responsibility. From retail compliance to government regulations, we work closely with clients to create packaging that balances performance, sustainability, and innovation, ensuring your brand stays ahead in a rapidly evolving marketplace.
Recyclable, Biodegradable, and Compostable Packaging
As sustainability becomes a top priority for businesses and consumers alike, compostable and biodegradable packaging are now essential components of eco-friendly practices. With increasing regulations and growing consumer demand for environmentally responsible products, companies must adapt to greener packaging solutions to remain competitive and compliant. The shift toward sustainable packaging is no longer optional—it’s a necessity for businesses aiming to meet modern expectations.
At Brown Packaging, we specialize in providing tailored packaging solutions that not only meet industry standards but also promote environmental responsibility. From retail compliance to government regulations, we work closely with clients to create packaging that balances performance, sustainability, and innovation, ensuring your brand stays ahead in a rapidly evolving marketplace.
Our custom structural design services allow us to minimize material use without compromising protection. By optimizing the design for strength and efficiency, we help you reduce excess packaging and the environmental costs associated with waste. Smarter packaging design means a lower carbon footprint overall.
With CAPE software, we optimize pallet configurations to maximize space and load efficiency. This results in fewer trips and lower fuel usage during transportation, reducing your carbon footprint. By making the most of every pallet, we help you achieve more eco-friendly logistics.
We offer digital samples, eliminating the need for multiple physical prototypes, which reduces waste and energy use in production. By creating virtual models, we help you save resources while speeding up the design process. This eco-friendly approach helps minimize the carbon footprint of packaging development.
We focus on eco-friendly production processes that minimize waste and reduce energy consumption. By using sustainable materials and optimizing manufacturing efficiency, we help lower the carbon footprint of your packaging. This commitment to sustainable production ensures a smaller environmental impact from the start.
Our lightweight and efficient packaging solutions help reduce transportation emissions by maximizing space and minimizing weight. By designing packaging that is easy to transport, we help your business cut down on fuel consumption and overall shipping costs, contributing to a reduced carbon footprint.
We design packaging with durability and reusability in mind, extending the useful life of each product. By creating packaging that can be used multiple times before disposal or recycling, we help reduce waste and conserve resources, contributing to a smaller environmental footprint.
We prioritize sourcing materials from local suppliers to reduce transportation distances and emissions. By keeping production and distribution close to home, we help cut down on the environmental impact associated with long-distance shipping. Local sourcing ensures a more sustainable and efficient supply chain.
We offer packaging made from eco-friendly, recyclable, and biodegradable materials that reduce reliance on virgin resources. By using sustainable materials, we help decrease the carbon emissions associated with material extraction and production. This ensures that your packaging has a smaller environmental impact from the very start.
Interested In Sustainable Packaging Solutions?
The holiday season is the most profitable time of year for ecommerce. With increased competition, brands must create a memorable seasonal experience through custom holiday packaging. Strategic holiday packaging not only makes products more appealing but also positions them as ready-to-gift items, helping brands capture greater market share. Plan for the holidays early on Focus on seasonal products and gift bundles Incorporate seasonal designs Use quality materials Work with a packaging provider Plan for the Holidays Early Holiday packaging requires advanced planning to avoid missed deadlines. Suppliers, freight carriers, and logistics networks become congested, leaving little room for late adjustments. Ordering early allows time for: Structural and graphic design revisions Material sourcing and print lead times Coordination with freight providers to secure on-time delivery Focus on Seasonal Products and Gift Bundles Consumers look for seasonal SKUs and bundled offerings during the holidays. Seasonal SKUs drive urgency through limited availability and holiday themes. Gift Bundles provide convenience by combining products into a single package, saving buyers time and effort. Tracking purchase history helps allocate resources toward SKUs most likely to perform during peak shopping windows. Incorporate Seasonal Designs Holiday packaging is not just functional — it’s part of the customer experience. Seasonal graphics can create excitement, improve brand recall, and encourage social sharing. Ideas for seasonal design include: Bright and festive colors Nostalgic or traditional holiday patterns Sustainable materials and eco-conscious messaging Custom add-ons like stickers, ribbons, tags, or tissue paper Use Quality Materials During the holidays, packaging must balance presentation and protection. Premium materials (rigid boxes, corrugated mailers, luxury bags) enhance gift appeal. Finishing techniques such as embossing, foiling, and varnishes elevate perceived value. Stronger substrates protect products in transit during peak shipping volumes. Quality packaging enhances unboxing experiences, making gifts feel more special while protecting brand reputation. Work With a Packaging Provider Partnering with an experienced packaging supplier streamlines the process. A provider can: Recommend seasonal design approaches Manage lead times and supply chain coordination Ensure packaging aligns with ecommerce logistics and retail compliance This expertise saves time and reduces the risk of delays, helping brands stay competitive during the busiest season. Work With Brown Packaging At Brown Packaging, we help ecommerce brands prepare for the holiday rush with custom holiday packaging tailored to seasonal demand. From structural design to premium finishes, our team ensures your packaging communicates value, enhances customer experience, and arrives on time. Contact Brown Packaging today to get started. References National Retail Federation (NRF). (2023). Holiday Shopping Trends and Consumer Behavior. Retrieved from https://nrf.com Flexible Packaging Association. (2023). Holiday Packaging Trends in E-commerce. Retrieved from https://www.flexpack.org Robertson, G. L. (2016). Food Packaging: Principles and Practice (3rd ed.). CRC Press. (714)300-0650 request@brownpackaging.com Most Recent Posts: Categories: Corrugated Folding Carton Display Packaging Rigid Box Subscribe To Our Newsletter By submitting your information, you agree to our terms and conditions and privacy policy. Ecommerce Packaging Facebook Twitter LinkedIn Pinterest Relevant Posts
A packaging prototype is a sample or mockup of your packaging concept used to test function, design, and marketability before full production. Prototypes give buyers the opportunity to validate packaging performance, evaluate graphics, and make adjustments to avoid costly mistakes. Why Prototypes Matter Provide peace of mind before mass production Serve as a final sign-off for manufacturing Help buyers compare design variations and make informed decisions Reduce risk of wasted materials, inventory loss, and branding errors Concept Creation First Article Types of Packaging Prototypes Physical Prototypes Provide a tangible sample to inspect functionality, strength, and appearance. Typically produced with digital printing for cost efficiency. Concept Creation (3D Mockups): Early-stage samples that show shape and function. May lack accurate color or material properties. First Article: Pre-production sample created after an order is placed; ensures buyer approval before mass production. Production Sample: Most accurate version pulled from the actual production line; costly and time-intensive, but best for high-value packaging. Advantages: Hands-on inspection, true structural testing.Limitations: Higher cost, longer lead times. Virtual Prototypes Digital methods using 2D or 3D modeling software. 3D Renderings: Photorealistic models created with CAD, often shown in simulated retail or supply chain environments. 2D Dielines: Flat layouts showing measurements, folds, and graphics. Useful for design alignment before physical production. Advantages: Fast, low-cost, easily shared and modified.Limitations: Not physically testable. 3D Rendering 2D Rendering Key Considerations Supplier Capabilities: Not all suppliers offer both physical and virtual methods. Budget: Physical prototypes cost more; virtual is budget-friendly. Packaging Type & Materials: Complex structures (like POP displays) cost more to prototype than simple mailers. Lead Time: Virtual is faster; physical requires more resources and time. When to Use Prototypes Large Orders: To ensure packaging performs before scaling production. Retail Presentations: Many retailers require physical samples for approval. Supply Chain Testing: Validate structural integrity in shipping and handling. Marketing Alignment: Digital prototypes allow easy collaboration across teams. Ultimately, prototypes safeguard your investment by identifying issues early and ensuring your packaging meets both functional and branding goals. Work With Brown Packaging At Brown Packaging, we provide both physical and digital packaging prototypes to help businesses make confident decisions before production. Whether you need a structural sample, a 3D rendering, or a production-ready proof, our team ensures your packaging is tested, validated, and ready for market. Contact Brown Packaging today to get started. References Soroka, W. (2016). Fundamentals of Packaging Technology (5th ed.). Institute of Packaging Professionals. Institute of Packaging Professionals (IoPP). (2023). Prototyping in Packaging Development. Retrieved from https://www.iopp.org Robertson, G. L. (2016). Food Packaging: Principles and Practice (3rd ed.). CRC Press. (714)300-0650 request@brownpackaging.com Most Recent Posts: Categories: Corrugated Folding Carton Display Packaging Rigid Box Subscribe To Our Newsletter By submitting your information, you agree to our terms and conditions and privacy policy. Custom Packaging Facebook Twitter LinkedIn Pinterest Relevant Posts
Plastic and paper packaging tapes both serve the same core purpose — sealing, wrapping, and bundling packages — but their performance differs depending on application. Each has unique properties that affect strength, cost, recyclability, and security. Choosing the right tape ensures your packaging remains efficient, secure, and cost-effective. Plastic Packaging Tape Plastic tape, often called clear tape, is a pressure-sensitive tape designed for lightweight and general-purpose packaging. It is popular for being durable, dust-resistant, inexpensive, and easy to apply with hand or machine dispensers. Common Types Polypropylene (BOPP): Thin, cost-effective, customizable; best for light to medium-duty use. Polyvinyl Chloride (PVC): Thicker, quieter, and more durable; better for heavier packages but more expensive. Adhesives Used Acrylic: Performs in hot and cold environments; good for long-term storage. Hot Melt: Aggressive initial tack; best for shipping and storage but less reliable under temperature extremes. Rubber-Based: Premium adhesive with strong bonds in all conditions; higher cost. Advantages Readily available and inexpensive Easy to apply, even on the go Highly customizable for branding Disadvantages Less secure than paper tape Often requires multiple layers for strength Lower recyclability compared to paper tape Best Applications Plastic tape is best for lightweight, everyday shipping and situations where cost efficiency and branding flexibility matter. BOPP Tape PVC Tape Paper Packaging Tape Paper tape, often called Kraft tape, uses a starch-based adhesive and is valued for its strength, tamper resistance, and sustainability. It is ideal for heavy-duty or high-security packaging. Common Types Water Activated Tape (WAT): Creates a permanent bond when moistened. Available in reinforced (fiberglass strands) or non-reinforced grades. Flatback Tape: Pressure-sensitive version suitable for heavy packaging and weather-resistant sealing. Available in multiple colors. Advantages Strong and tamper-proof Requires less tape per seal Recyclable and eco-friendly Performs well in extreme environments Disadvantages Requires a dispenser (less portable) Slower to apply in fast-paced operations Best Applications Paper tape is best for heavier, high-value shipments where strength, security, and sustainability are priorities. Common in food, pharmaceuticals, healthcare, electronics, and e-commerce. Water Activated Tape Flatback Tape Plastic vs. Paper: Key Differences Feature Plastic Tape Paper Tape Material Polypropylene or PVC Kraft paper with starch adhesive Application Lightweight, general use Heavy-duty, tamper-proof Ease of Use Portable, quick to apply Requires dispenser Sustainability Less recyclable Fully recyclable Security Lower Higher (tamper evident) Cost Lower upfront cost Higher upfront, less used per seal Work With Brown Packaging At Brown Packaging, we help businesses select the right tape for their specific shipping and operational needs. Whether you need cost-effective plastic tape for high-volume shipments or secure paper tape for heavy-duty applications, our team can guide you toward the best choice. Contact Brown Packaging today to get started. References Pressure Sensitive Tape Council (PSTC). (2023). Packaging Tape Standards and Applications. Retrieved from https://www.pstc.org Flexible Packaging Association. (2023). Adhesives and Packaging Performance. Retrieved from https://www.flexpack.org Robertson, G. L. (2016). Food Packaging: Principles and Practice (3rd ed.). CRC Press. (714)300-0650 request@brownpackaging.com Most Recent Posts: Categories: Corrugated Folding Carton Display Packaging Rigid Box Subscribe To Our Newsletter By submitting your information, you agree to our terms and conditions and privacy policy. Custom Tape Facebook Twitter LinkedIn Pinterest Relevant Posts