Sustainable Packaging
Corrugated Boxes
- Regular slotted Container (RSC)
- Half Slotted Container (HSC)
- Full Overlap (FOL)
- Roll End Tuck Top (RETT/Mailer)
- Additional Box Styles
- Corrugated Inserts
Folding Cartons
- Straight Tuck End (STE)
- Reverse Tuck End (RTE)
- Full Seal
- Auto Bottom
- Chipboard Inserts
Pouches
- Stand Up
- Lay Flat
- Gusseted
- Retort
- Block Bottom
- Sachets
- Additional Pouch Styles
Stock Packaging Products
- Corrugated Packaging
- Shipping Boxes
- Chipboard Packaging
- Edge Protectors
- Mailers (Kraft)
- Kraft Tape
- Kraft Paper
- Fully Customizable
- Wide Product Selection
- Recyclable
- Biodegradable
- Compostable
- Environment Friendly Print Options and more
- Fully Customizable
- Wide Product Selection
- Recyclable
- Biodegradable
- Compostable
- Environment Friendly Print Options and more
- Fully Customizable
- Wide Product Selection
- Recyclable
- Biodegradable
- Compostable
- Environment Friendly Print Options and more
Recyclable, Biodegradable, and Compostable Packaging
Biodegradable packaging is made from materials that naturally break down over time through the action of microorganisms, such as bacteria or fungi, without leaving harmful residues. This type of packaging is designed to decompose in the environment, helping to reduce waste in landfills and minimize pollution. Typically made from natural or plant-based materials like paper, cornstarch, or bioplastics, biodegradable packaging offers an eco-friendly alternative to traditional packaging by returning to nature without damaging the ecosystem.
As sustainability becomes a top priority for businesses and consumers alike, compostable and biodegradable packaging are now essential components of eco-friendly practices. With increasing regulations and growing consumer demand for environmentally responsible products, companies must adapt to greener packaging solutions to remain competitive and compliant. The shift toward sustainable packaging is no longer optional—it’s a necessity for businesses aiming to meet modern expectations.
At Brown Packaging, we specialize in providing tailored packaging solutions that not only meet industry standards but also promote environmental responsibility. From retail compliance to government regulations, we work closely with clients to create packaging that balances performance, sustainability, and innovation, ensuring your brand stays ahead in a rapidly evolving marketplace.
Recyclable, Biodegradable, and Compostable Packaging
As sustainability becomes a top priority for businesses and consumers alike, compostable and biodegradable packaging are now essential components of eco-friendly practices. With increasing regulations and growing consumer demand for environmentally responsible products, companies must adapt to greener packaging solutions to remain competitive and compliant. The shift toward sustainable packaging is no longer optional—it’s a necessity for businesses aiming to meet modern expectations.
At Brown Packaging, we specialize in providing tailored packaging solutions that not only meet industry standards but also promote environmental responsibility. From retail compliance to government regulations, we work closely with clients to create packaging that balances performance, sustainability, and innovation, ensuring your brand stays ahead in a rapidly evolving marketplace.
Our custom structural design services allow us to minimize material use without compromising protection. By optimizing the design for strength and efficiency, we help you reduce excess packaging and the environmental costs associated with waste. Smarter packaging design means a lower carbon footprint overall.
With CAPE software, we optimize pallet configurations to maximize space and load efficiency. This results in fewer trips and lower fuel usage during transportation, reducing your carbon footprint. By making the most of every pallet, we help you achieve more eco-friendly logistics.
We offer digital samples, eliminating the need for multiple physical prototypes, which reduces waste and energy use in production. By creating virtual models, we help you save resources while speeding up the design process. This eco-friendly approach helps minimize the carbon footprint of packaging development.
We focus on eco-friendly production processes that minimize waste and reduce energy consumption. By using sustainable materials and optimizing manufacturing efficiency, we help lower the carbon footprint of your packaging. This commitment to sustainable production ensures a smaller environmental impact from the start.
Our lightweight and efficient packaging solutions help reduce transportation emissions by maximizing space and minimizing weight. By designing packaging that is easy to transport, we help your business cut down on fuel consumption and overall shipping costs, contributing to a reduced carbon footprint.
We design packaging with durability and reusability in mind, extending the useful life of each product. By creating packaging that can be used multiple times before disposal or recycling, we help reduce waste and conserve resources, contributing to a smaller environmental footprint.
We prioritize sourcing materials from local suppliers to reduce transportation distances and emissions. By keeping production and distribution close to home, we help cut down on the environmental impact associated with long-distance shipping. Local sourcing ensures a more sustainable and efficient supply chain.
We offer packaging made from eco-friendly, recyclable, and biodegradable materials that reduce reliance on virgin resources. By using sustainable materials, we help decrease the carbon emissions associated with material extraction and production. This ensures that your packaging has a smaller environmental impact from the very start.
Interested In Sustainable Packaging Solutions?
Choosing the right sealing method impacts product quality, cost, durability, and speed to market. The two most common options—heat seal and cold seal—each have distinct strengths and limitations. By understanding how these methods differ, buyers can select the most effective solution for food, medical, industrial, and consumer products. What is Heat Seal? Heat seal packaging uses heated surfaces to melt the sides of a film or a sealant coating together. This creates a tight, durable closure that resists outside elements. Because it supports multi-layered films with barrier properties, heat seal remains one of the most widely used sealing methods. Applications Heat seal is often used for snacks, dry goods, frozen foods, and pasta. In addition, medical devices, electronic components, and industrial items such as screws or fittings are frequently packaged this way. These products are typically sealed in pouches, sachets, plastic bags, or blister packs. Advantages Provides strong seals resistant to chemicals, moisture, and harsh environments. Creates a tamper-evident closure. Works without adhesives. Disadvantages However, high temperatures can damage products such as chocolate or ice cream. Production requires precise monitoring of time, temperature, and pressure. Sealing speed is up to 10 times slower than cold seal. Heated machinery increases the risk of burns and workplace injuries. What is Cold Seal? Cold seal packaging bonds film surfaces by applying a cohesive coating that sticks only to itself when pressure is added. Since heat is not required, this process is faster and well suited for products sensitive to high temperatures. Applications Cold seal is common for chocolates, ice cream, pharmaceuticals, baked goods, flammable items, and other temperature-sensitive products. Packaging formats include pouches, roll stock, chipboard cartons, clamshells, and blister packs. Advantages Much faster than heat seal because no warm-up is needed. Protects heat-sensitive products. Easier to open, enhancing consumer convenience. Disadvantages However, seal strength is lower than heat seal. Requires cohesive material, adding cost. Not chemical resistant, limiting use in some food and beverage applications. Which Method Should You Choose? Heat seal provides maximum strength, durability, and tamper resistance, making it ideal for applications that demand barrier protection. In contrast, cold seal offers higher production speed and protects heat-sensitive products, though with reduced strength. Ultimately, the choice depends on your product type, performance requirements, and fulfillment environment. Sealing Solutions with Brown Packaging Whether you need the superior durability of heat seal or the speed and temperature protection of cold seal, Brown Packaging delivers customized solutions to match your application. Contact us today to get started. References Soroka, W. (2009). Fundamentals of Packaging Technology (4th ed.). Institute of Packaging Professionals.FDA. (2023). Food Contact Substances and Packaging Materials Guidance. U.S. Food and Drug Administration.Fibre Box Association. (2022). Sealing and Packaging Methods Overview. Retrieved from https://www.fibrebox.org (714)300-0650 request@brownpackaging.com Most Recent Posts: Categories: Corrugated Folding Carton Display Packaging Rigid Box Subscribe To Our Newsletter By submitting your information, you agree to our terms and conditions and privacy policy. Custom Packaging Facebook Twitter LinkedIn Pinterest Relevant Posts
Direct Thermal Printing Direct thermal printing uses heat-sensitive media that darkens as it passes under a printhead. Because it does not require ink, toner, or ribbons, the process is both simple and low-maintenance. Advantages: Produces sharp, scannable barcodes and text. Easy to operate with no consumables. Offers sustainable options and low upkeep. In addition, it requires no setup time. Disadvantages: However, labels are sensitive to light, abrasion, and heat. They are not ideal for long-term use, often fading in 6–12 months. As a result, protective coatings are sometimes needed. Applications: Direct thermal is best for short- to medium-term labels. For example, it is often used for shipping labels, visitor passes, meat carton tags, and receipts. On the other hand, it is not recommended for product barcodes that must endure a complex supply chain. Direct Thermal Mobile Printer Direct Thermal Printed Label Thermal Transfer Printing Thermal transfer printing uses a ribbon heated by the printhead, transferring ink directly into the label substrate. This process delivers long-lasting and durable labels that resist environmental stress. Advantages: Crisp, high-definition prints, long shelf life, supports 1D/2D barcodes, withstands moisture, UV, chemicals, and sterilization. Disadvantages: Higher cost, requires ribbons and setup, less sustainable, potential ribbon wrinkles. Applications: Product identification, inventory management, certification labels, circuit boards, laboratory specimens, cold storage, outdoor labeling, and industrial hazard identification. Thermal transfer is ideal for long-term or critical labeling, where durability and resistance are essential. Thermal Transfer Labels Thermal Transfer Label Printer Choosing the Right Labeling Method Use direct thermal for simplicity, cost efficiency, and short-life labels. Use thermal transfer for durability, compliance, and high-performance labeling in demanding environments. Label Solutions with Brown Packaging From direct thermal shipping labels to long-lasting thermal transfer identification, Brown Packaging provides tailored labeling solutions for industrial, retail, and ecommerce operations. Contact us to find the right label system for your supply chain. References Soroka, W. (2009). Fundamentals of Packaging Technology (4th ed.). Institute of Packaging Professionals.GS1. (2023). Barcode Standards and Printing Guidelines. Retrieved from https://www.gs1.orgFSC. (2023). Responsible Labeling in Packaging. Forest Stewardship Council. Meta description: (714)300-0650 request@brownpackaging.com Most Recent Posts: Categories: Corrugated Folding Carton Display Packaging Rigid Box Subscribe To Our Newsletter By submitting your information, you agree to our terms and conditions and privacy policy. Custom Labels Facebook Twitter LinkedIn Pinterest Relevant Posts
Regular Slotted Containers (RSC) are the most widely used corrugated boxes in packaging. Their standardized design, strength options, and cost efficiency make them suitable for shipping, storage, and retail applications across industries. Design and Structure RSC boxes feature four flaps of equal length, with the two longest meeting at the center when closed. This simple structure provides efficient use of corrugated board while maintaining durability. Internal measurements follow the sequence: length (L) × width (W) × height (H). Applications of RSC Boxes Shipping and distribution: Lightweight, stackable, and cost-effective. Storage: Easy to seal and palletize for warehouse environments. Ecommerce: Provides reliable protection for direct-to-consumer shipments. Retail packaging: Can be printed with branding for shelf display. Material Strength Options Corrugated board is available in multiple flute profiles (e.g., B, C, E) and strength grades (single-wall, double-wall, triple-wall). This allows RSC boxes to handle a wide range of load requirements, from lightweight goods to heavy industrial parts. Advantages of RSC High versatility across industries. Efficient use of corrugated material. Compatible with automation for sealing and palletizing. Cost-effective compared to custom die-cut boxes. Limitations of RSC While versatile, RSC boxes may not be ideal for every application. For fragile, high-value, or irregularly shaped items, alternatives like die-cut cartons, full overlap containers (FOL), or five-panel wraps can provide better protection and presentation. Explore RSC Solutions Brown Packaging specializes in custom corrugated solutions, from standard RSC boxes to complex designs tailored to your supply chain. Contact us to learn how RSC can fit into your packaging strategy. References Soroka, W. (2009). Fundamentals of Packaging Technology (4th ed.). Institute of Packaging Professionals.Fiber Box Association. (2022). Corrugated Packaging 101. Retrieved from https://www.fibrebox.orgFSC. (2023). Chain of Custody Certification. Forest Stewardship Council. (714)300-0650 request@brownpackaging.com Most Recent Posts: Categories: Corrugated Folding Carton Display Packaging Rigid Box Subscribe To Our Newsletter By submitting your information, you agree to our terms and conditions and privacy policy. Regular Slotted Containers Facebook Twitter LinkedIn Pinterest Relevant Posts