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Sustainability in pet product packaging involves balancing environmental impact with functional performance. Materials must protect against moisture, oxygen, and pests while also meeting recyclability or compostability goals. Choosing the right approach requires a clear understanding of available technologies, regulatory compliance, and supply chain realities. Recyclable Mono-Material Films Description: Flexible packaging made from a single resin type (e.g., all-PE or all-PP). Benefits: Compatible with store drop-off or curbside programs in certain municipalities. Eliminates the separation challenges of multi-material laminates. Limitations: Lower barrier properties compared to foil or metallized films unless enhanced with coatings. May require thicker gauges for equivalent performance. Post-Consumer Recycled (PCR) Content Description: Packaging that incorporates recycled resin from consumer waste streams. Benefits: Reduces reliance on virgin plastic. Demonstrates brand commitment to circular economy principles. Limitations: Variability in resin quality can impact clarity, seal strength, and barrier. Regulatory restrictions for direct food contact in some markets. Compostable Films Description: Materials derived from plant-based sources (e.g., PLA, starch blends) designed to break down in industrial composting conditions. Benefits: Reduces landfill waste when properly disposed. Appeals to eco-conscious consumers. Limitations: Requires access to industrial composting facilities (rare in many regions). Lower mechanical strength and shorter shelf life than conventional films. Paper-Based Pet Food Packaging Description: Multiwall kraft paper bags with or without barrier liners. Benefits: Widely recyclable in paper streams when unlined. Strong consumer perception of sustainability. Limitations: Requires additional barrier layer for moisture or grease resistance. Lower tear resistance than woven poly or laminated film. Bio-Based Plastics Description: Plastics derived from renewable biomass sources such as sugarcane ethanol-based PE. Benefits: Reduces carbon footprint compared to petroleum-based resins. Matches performance of conventional PE in many applications. Limitations: Availability and cost can be volatile. Does not inherently solve end-of-life recycling challenges. Performance and Testing Considerations Barrier Testing: ASTM F1249 for WVTR and ASTM D3985 for OTR confirm material suitability. Seal Strength: ASTM F88/F88M ensures structural integrity. Life-Cycle Analysis (LCA): Quantifies environmental trade-offs of each packaging option. References ASTM International. (2013). ASTM F1249-13: Standard test method for water vapor transmission rate through plastic film and sheeting using a modulated infrared sensor. ASTM International. https://doi.org/10.1520/F1249-13ASTM International. (2010). ASTM D3985-10: Standard test method for oxygen gas transmission rate through plastic film and sheeting using a coulometric sensor. ASTM International. https://doi.org/10.1520/D3985-10Sustainable Packaging Coalition. (2023). Sustainable materials and design strategies. https://sustainablepackaging.org (714)300-0650 request@brownpackaging.com Most Recent Posts: Categories: Corrugated Ecommerce ESD Design Display Flexible Packaging Foam Folding Carton Packaging Plastic Packaging Pouch Printing Protection Retail Rigid Box Thermoform Sustainability Subscribe To Our Newsletter By submitting your information, you agree to our terms and conditions and privacy policy. Pet Packaging Facebook Twitter LinkedIn Pinterest Relevant Posts
Retail packaging must do two jobs at once—catch the shopper’s eye while protecting the product through the supply chain. Too much focus on graphics can weaken structure, while over-engineering for performance can overlook the branding needed to drive sales. Buyers need solutions that blend both without inflating costs. The Role of Branding in Retail Boxes Shelf impact: Bold graphics and finishes differentiate products in crowded aisles. Consumer connection: Packaging communicates brand values and quality. Promotional flexibility: Seasonal or limited-edition graphics boost sales. The Role of Performance in Retail Boxes Durability: Boxes must withstand shipping, handling, and shelf stocking. Compliance: Structural strength and barcodes must meet retailer requirements. Sustainability: Materials must align with eco goals without compromising strength. How to Balance Branding and Performance Integrated design: Build graphics around structural features like folds, flaps, and windows. Material choice: Use substrates that support high-quality printing and durability. Testing protocols: Ensure performance under ISTA or ASTM standards before scaling. Cost management: Match premium finishes to high-margin SKUs only. Examples in Action Confectionery boxes: Gloss coatings and die-cuts combined with reinforced board. Electronics packaging: Retail-ready graphics with inserts for secure transit. Club store displays: Bulk packaging with strong corrugated and bold branding panels. Packaging Solutions with Brown Packaging Brown Packaging creates retail boxes that balance high-impact branding with supply chain durability. From FSC-certified substrates to performance-tested structures, our solutions help brands stand out while meeting retailer requirements. Contact us to optimize your retail packaging. References Soroka, W. (2009). Fundamentals of Packaging Technology (4th ed.). Institute of Packaging Professionals.Sustainable Packaging Coalition. (2023). Retail Packaging Trends and Sustainability Insights. Retrieved from https://sustainablepackaging.orgASTM International. (2023). ASTM D4169: Performance Testing of Shipping Containers. (714)300-0650 request@brownpackaging.com Most Recent Posts: Categories: Corrugated Ecommerce ESD Design Display Flexible Packaging Foam Folding Carton Packaging Plastic Packaging Pouch Printing Protection Retail Rigid Box Thermoform Sustainability Subscribe To Our Newsletter By submitting your information, you agree to our terms and conditions and privacy policy. Retail Packaging Facebook Twitter LinkedIn Pinterest Relevant Posts
As budgets tighten in 2026, packaging buyers are under pressure to reduce costs without increasing damage rates. Cutting too aggressively can lead to product loss, higher return rates, and frustrated customers. The key is balancing material use, box design, and supply chain efficiency so that savings do not come at the expense of protection. Where Packaging Costs Add Up Oversized boxes: Drive dimensional weight charges. Excess materials: Overuse of void fill and inserts. Complex SKU mix: Redundant sizes increase inventory costs. Inefficient freight: Poor palletization and stacking. Cost-Saving Strategies That Maintain Protection Right-sizing: Match box size to product dimensions to cut DIM charges and material use. Optimize corrugated grades: Switch to single- or double-wall where appropriate without compromising strength. Consolidate SKUs: Streamline packaging options to reduce inventory overhead. Efficient inserts: Replace foam or excess dunnage with engineered corrugated or molded pulp. Supplier contracts: Negotiate based on annual volumes, not just peak season orders. Testing Before Implementing Changes Use ASTM and ISTA protocols to ensure changes won’t increase product damage. Test for compression, vibration, and drop resistance. Run pilot shipments before scaling across the supply chain. Balancing Sustainability and Cost Eco-friendly doesn’t have to mean expensive: Use recyclable coatings to reduce plastic films. Choose corrugated designs that require less material while maintaining stacking strength. Highlight sustainable solutions in marketing to offset cost concerns. Packaging Solutions with Brown Packaging Brown Packaging helps companies lower costs while protecting products across the supply chain. From SKU rationalization to right-sized corrugated solutions, our team ensures packaging savings don’t compromise performance. Contact us to optimize your packaging program. References Soroka, W. (2009). Fundamentals of Packaging Technology (4th ed.). Institute of Packaging Professionals.ASTM International. (2023). ASTM D4169: Standard Practice for Performance Testing of Shipping Containers and Systems.Sustainable Packaging Coalition. (2023). Packaging Efficiency and Waste Reduction Report. Retrieved from https://sustainablepackaging.org (714)300-0650 request@brownpackaging.com Most Recent Posts: Categories: Corrugated Ecommerce ESD Design Display Flexible Packaging Foam Folding Carton Packaging Plastic Packaging Pouch Printing Protection Retail Rigid Box Thermoform Sustainability Subscribe To Our Newsletter By submitting your information, you agree to our terms and conditions and privacy policy. Custom Packaging Facebook Twitter LinkedIn Pinterest Relevant Posts