We offer a variety of custom packaging products and solutions to meet all your packaging needs in one place. You’ll work directly with a dedicated project specialist to customize your package according to your specifications, including branding, features, and design.
Corrugated Boxes
Folding Cartons
POP Displays
Pouches
Foam
Additional Packaging
Our stock packaging products, from corrugated boxes to stretch film, offer a wide selection, including essentials like tape, edge protectors, labels, and more, with quick turnaround times to meet your packaging needs efficiently.
Our stock packaging products, from corrugated boxes to stretch film, offer a wide selection, including essentials like tape, edge protectors, labels, and more, with quick turnaround times to meet your packaging needs efficiently.
We build durable and efficient packaging for simple to the most complex products.
Sterilization, clean room and medical compliant packaging products and solutions.
We serve a wide variety of businesses including: pet, toy, cosmetic, electronic and more.
At Brown Packaging, we help our clients create unique packages that reflect their brand and produce results. As a result, we look to add as much value to your packaging experience and product as possible with our services.
Optimize Your Packaging with Structural Design Services
Our structural design services optimize your packaging by enhancing durability and reducing material use, which leads to cost savings and increased sustainability. By focusing on efficient design, we help improve product protection, reduce shipping costs, and minimize environmental impact. These tailored solutions also boost your brand’s shelf presence, making your packaging both functional and attractive.
Optimize Your Packaging with Structural Design Services
Our structural design services optimize your packaging by enhancing durability and reducing material use, which leads to cost savings and increased sustainability. By focusing on efficient design, we help improve product protection, reduce shipping costs, and minimize environmental impact. These tailored solutions also boost your brand’s shelf presence, making your packaging both functional and attractive.
Our sustainable packaging products are designed to minimize environmental impact while maintaining top-notch quality and durability. Choose from a variety of eco-friendly materials, inks, prints and other customizable options to meet your sustainability goals.
Full-Service Packaging
Get all your packaging needs from one supplier, guiding you from concept to completion.
Flexible Solutions
We offer packaging options to suit the needs of any brand and budget.
Expert Assistance
Work one on one with a dedicated project manager from concept to completion.
Compliant Solutions
Our packaging solutions meet both retailer requirements and government regulations.
Full-Service Packaging
Get all your packaging needs from one supplier, guiding you from concept to completion.
Flexible Solutions
We offer packaging options to suit the needs of any brand and budget.
Expert Assistance
Work one on one with a dedicated project manager from concept to completion.
Compliant Solutions
Our packaging solutions meet both retailer requirements and government regulations.
If you need any assistance with your packaging or have a question, then contact us directly at request@brownpackaging.com or (714)300-0650. Learn more about packaging by reading our blog posts on new and trending topics.
In today’s competitive market, understanding and optimizing the cost of your packaging is crucial for maintaining profitability and enhancing overall business performance. A thorough cost analysis of your packaging can reveal opportunities for cost savings and efficiency improvements. This blog post provides a detailed guide on how to conduct a cost analysis on your packaging. Understanding the Importance of Packaging Cost Analysis Before diving into the analysis, it’s essential to understand why it matters. Packaging costs can significantly impact your product’s price and your company’s bottom line. An effective cost analysis helps in identifying areas where expenses can be reduced without compromising quality or customer satisfaction. Step 1: Identify All Packaging Components Start by listing all elements that make up your packaging, including: Primary Packaging: The immediate packaging that holds your product. Secondary Packaging: Additional layers like boxes or wrappers for protection and branding. Tertiary Packaging: Bulk packaging used for transportation and storage. Labeling and Graphics: Costs associated with branding, labeling, and graphic design. Step 2: Calculate Material Costs Assess the cost of materials used for each packaging component. Consider: Unit Costs: Calculate the cost per unit of each material used. Bulk Discounts: Factor in discounts for bulk purchases, if applicable. Sustainable Materials: Compare costs of traditional materials with sustainable alternatives. Step 3: Include Design and Development Costs This includes: Design Fees: Costs paid to designers for packaging design. Prototyping Costs: Expenses for creating sample packaging for testing. Testing and Compliance: Costs associated with ensuring packaging meets industry standards. Step 4: Factor in Storage and Handling Costs These are often overlooked but crucial: Warehouse Storage: Costs for storing packaging materials. Handling Costs: Expenses related to the handling and management of packaging materials. Step 5: Consider Shipping and Distribution Costs Calculate the cost of getting your packaged product to the market: Transportation Costs: Freight and shipping expenses. Packaging Efficiency: Consider how packaging size and weight impact shipping costs. Step 6: Assess Environmental Impact Costs Evaluate costs related to the environmental impact of your packaging: Recycling and Disposal: Costs of disposing of or recycling packaging materials. Carbon Footprint: Potential costs or savings from environmental impacts. Step 7: Analyze and Optimize With all data gathered, analyze where costs can be reduced: Compare Suppliers: Look for cost-effective suppliers without compromising quality. Efficiency Improvements: Identify ways to streamline the packaging process to reduce costs. Bulk Purchasing: Consider larger orders to reduce unit costs. If you are interested in cost effective packaging solutions, then partner with Brown Packaging today to get started. (714)300-0650 request@brownpackaging.com Most Recent Posts: Categories: Corrugated Ecommerce ESD Design Display Flexible Packaging Foam Folding Carton Packaging Plastic Packaging Pouch Printing Protection Retail Rigid Box Thermoform Sustainability Subscribe To Our Newsletter By submitting your information, you agree to our terms and conditions and privacy policy. Custom Packaging Facebook Twitter LinkedIn Pinterest Relevant Posts
In the dynamic world of packaging, two materials often stand at the forefront: traditional corrugated cardboard and its modern counterpart, plastic corrugated. While both have their unique advantages and applications, understanding the nuances between them is crucial for businesses and consumers alike. This blog post delves deep into comparing these two popular packaging materials. Corrugated Cardboard: The Classic Choice History and Composition Corrugated cardboard has been a staple in packaging for over a century. Its structure, featuring a fluted corrugated sheet sandwiched between two flat linerboards, provides a blend of strength and cushioning. Eco-Friendly and Recyclable A significant advantage of corrugated cardboard is its environmental friendliness. Made from renewable resources (mainly recycled paper and pulp), it is biodegradable and widely recycled. Cost-Effectiveness For businesses looking to minimize packaging costs, corrugated cardboard is often the go-to choice. Its materials and production process are relatively inexpensive, making it an economical option for bulk packaging. Limitations However, corrugated cardboard isn’t without its drawbacks. It’s susceptible to moisture and isn’t the most durable option for long-term or heavy-duty packaging. Plastic Corrugated: The Modern Alternative Composition and Durability Plastic corrugated sheets, made from polypropylene or polyethylene, are known for their durability. Unlike cardboard, they are resistant to moisture, chemicals, and impacts, making them suitable for more rigorous applications. Reusability and Longevity One of the most significant advantages of plastic corrugated is its reusability. These materials can withstand repeated use without significant degradation, offering long-term cost savings despite a higher initial cost. Versatility Plastic corrugated is available in various colors and can be easily customized, offering aesthetic and branding advantages. Its flexibility in design makes it ideal for specialized packaging needs. Environmental Considerations While plastic corrugated is recyclable, its environmental impact is a point of contention. The recycling process is more complex than that of cardboard, and if not properly recycled, it contributes to plastic pollution. Choosing the Right Material for Your Packaging Needs Assessing Product Requirements The choice between corrugated and plastic corrugated depends largely on the product being packaged. For lightweight, short-term, or cost-sensitive applications, corrugated cardboard is often sufficient. However, for heavier, long-term, or moisture-sensitive products, plastic corrugated may be the better option. Cost vs. Sustainability Budget constraints and environmental considerations play a significant role. Businesses committed to sustainability might prefer corrugated cardboard, while those requiring durability and long-term use might lean towards plastic corrugated. If you are interested in corrugated or plastic corrugated packaging, then partner with Brown Packaging today to get started. (714)300-0650 request@brownpackaging.com Most Recent Posts: Categories: Corrugated ESD Design Display Foam Folding Carton Packaging Plastic Packaging Printing Protection Retail Rigid Box Thermoform Sustainability Subscribe To Our Newsletter By submitting your information, you agree to our terms and conditions and privacy policy. Plastic Corrugated Facebook Twitter LinkedIn Pinterest Relevant Posts
The packaging world is vast, catering to various industry needs and requirements. Among the myriad options, Gaylord boxes stand out for their durability, versatility, and sustainability. Initially designed for shipping agricultural products, they’ve evolved to serve multiple sectors, ensuring products are shielded effectively. Let’s explore how these boxes can provide unparalleled protection for your goods. What is a Gaylord Box? A Gaylord box, often referred to as a bulk box or pallet box, is a large corrugated container predominantly used for bulk shipping and storage. They are known for their strength and capability to handle weighty items, coming in varied sizes and strengths based on the number of corrugated layers they contain. Key Features of Gaylord Boxes Enhancing Protection Multi-layered Design: The inherent strength of Gaylord boxes comes from their multi-layered corrugated structure. This design makes them robust and resistant to external pressures. Reinforced Corners: Another significant feature of these boxes is their reinforced corners. This ensures they support the weight of their contents without giving way. Broad Flaps: The flaps on these boxes are wide and may overlap, providing a cushioning effect that adds another protective barrier against external impacts. Sustainable and Reusable Beyond their protective attributes, Gaylord boxes champion sustainability. Made primarily from recycled materials, they are eco-friendly. Their sturdy design means they can be reused several times, leading to reduced environmental waste. Versatility in Use Gaylord boxes are versatile. They can hold a range of items, from agricultural produce to automotive parts. This adaptability ensures the contents receive maximum protection against external variables. Efficient for Storage and Transport Their standardized dimensions mean they can be stacked effectively in storage facilities, making the most of available space. This same uniformity makes them a favorite for transportation as they are easily loaded onto transportation vehicles, assuring a safe passage for goods. Enhanced Protection with Complementary Materials When combined with other protective packaging materials, such as bubble wrap or foam inserts, the defensive capabilities of Gaylord boxes increase exponentially, ensuring products remain unscathed. Conclusion Gaylord boxes are a testament to how packaging can be both effective and eco-friendly. Whether you’re an entrepreneur searching for bulk shipping solutions or someone needing robust storage options, Gaylord boxes are a top-tier choice. Their blend of durability, environmental responsibility, and adaptability positions them as a preferred option for those who prioritize the safekeeping of products. If you are interested in gaylord boxes, then partner with Brown Packaging today to get started. (714)300-0650 request@brownpackaging.com Most Recent Posts: Categories: Corrugated Ecommerce ESD Design Display Flexible Packaging Foam Folding Carton Packaging Plastic Packaging Pouch Printing Protection Retail Rigid Box Thermoform Sustainability Subscribe To Our Newsletter By submitting your information, you agree to our terms and conditions and privacy policy. Stock Gaylord Boxes Facebook Twitter LinkedIn Pinterest Relevant Posts
Pouch packaging continues to gain traction across industries due to its versatility, lightweight nature, and eco-friendly potential. In 2025, brands will adopt innovative and sustainable pouch solutions to meet consumer expectations for convenience and environmental responsibility. Below are the top pouch packaging trends expected to shape the market in 2025: Sustainable Materials Flexible and Refillable Pouches Eco-Friendly Printing Technologies Lightweight and Space-Saving Designs Customizable Branding and Personalization Recyclable and Compostable Pouches Resealable and Reusable Features Smart and Interactive Packaging Monomaterial Pouch Designs Cost-Effective Pouch Solutions Sustainable Materials Pouch packaging in 2025 will see an increased shift toward sustainable, eco-friendly materials. Pouches made from plant-based plastics, biodegradable films, and recycled materials will dominate as brands seek to reduce their environmental impact while offering packaging that’s durable and reliable. Flexible and Refillable Pouches Refillable pouches will become more common, especially in industries like personal care and cleaning products. These pouches offer a convenient, eco-friendly alternative to single-use containers, allowing consumers to refill and reuse the packaging multiple times, reducing plastic waste significantly. Eco-Friendly Printing Technologies In 2025, brands will turn to more sustainable printing methods for pouch packaging. This includes water-based inks, digital printing, and other low-impact printing technologies that reduce harmful emissions and chemical waste. These solutions also offer high-quality graphics that enhance the visual appeal of the pouch without compromising sustainability. Lightweight and Space-Saving Designs Pouches are already popular for their lightweight and space-saving advantages, and this trend will continue into 2025. The reduced material usage in pouches helps lower shipping costs and carbon emissions, making them an eco-conscious choice for businesses looking to streamline their packaging while maintaining product integrity. Customizable Branding and Personalization Customization will continue to play a key role in pouch packaging, with brands offering unique designs that enhance consumer experiences. From limited-edition graphics to personalized messages, digital printing allows for flexible design changes that meet consumer preferences for personalized, eye-catching packaging. Recyclable and Compostable Pouches Pouches made from recyclable and compostable materials will become standard in 2025 as companies strive to eliminate non-recyclable plastics. Advances in monomaterial technology will make pouches easier to recycle, while compostable alternatives will provide eco-friendly disposal options for consumers. Resealable and Reusable Features Resealable pouches continue to be a popular choice due to their convenience and ability to maintain product freshness. In 2025, more brands will adopt these features to meet consumer demand for packaging that extends product life while also offering the potential for reuse, adding both convenience and environmental benefits. Smart and Interactive Packaging The integration of smart technology, such as QR codes or NFC chips, in pouch packaging will continue to rise in 2025. This technology allows consumers to engage with the product through interactive content, track the product’s journey, or access detailed sustainability information. It also helps brands communicate transparency and build consumer trust. Monomaterial Pouch Designs Monomaterial pouches, made from a single type of plastic, will be more prevalent due to their recyclability. The simplified composition of monomaterial pouches makes them easier to process in recycling systems, reducing waste and improving the sustainability of flexible packaging. Cost-Effective Pouch Solutions Cost efficiency will remain a driving factor for pouch packaging, with businesses seeking ways to balance sustainability and affordability. Advances in manufacturing technology will allow brands to produce pouches at lower costs while maintaining the high-quality features consumers expect, such as resealability, durability, and design flexibility. Pouch packaging is evolving to meet both sustainability goals and consumer convenience. In 2025, brands that embrace these trends will be better positioned to deliver eco-friendly, cost-effective, and innovative packaging solutions to a market increasingly focused on sustainability and customization. If you’re interested in pouches for 2025, whether they are custom or stock, then partner with Brown Packaging today to get started. (714)300-0650 request@brownpackaging.com Most Recent Posts: Categories: Corrugated Ecommerce ESD Design Display Flexible Packaging Foam Folding Carton Packaging Plastic Packaging Pouch Printing Protection Retail Rigid Box Thermoform Sustainability Subscribe To Our Newsletter By submitting your information, you agree to our terms and conditions and privacy policy. Custom Pouches Facebook Twitter LinkedIn Pinterest Relevant Posts
Tariffs proposed for 2025 are set to reshape the packaging industry, driving changes in costs, sourcing, and lead times. For packaging buyers, one of the most critical adjustments will be navigating disruptions in lead times, as tariffs incentivize a shift toward domestic sourcing. Understanding how these changes will affect procurement timelines is essential for maintaining smooth operations in the evolving marketplace. The Role of Tariffs in Extending Lead Times The proposed tariffs aim to reduce reliance on imported packaging materials and finished products. While this promotes domestic manufacturing, it also introduces challenges: Supply Chain Realignment: A sudden increase in demand for U.S.-sourced packaging can strain domestic suppliers, leading to extended production schedules. Limited Domestic Capacity: Many U.S. packaging manufacturers operate at near-full capacity, and scaling up to meet demand will take time. Customs Delays: For businesses still reliant on imports, the additional administrative processes associated with tariffs could delay shipments further. Factors Contributing to Longer Lead Times Supply Chain Bottlenecks As businesses pivot to domestic suppliers, these manufacturers may struggle to meet the surge in demand. The result could be production backlogs, delaying order fulfillment. Increased Competition for Materials Materials like paperboard, corrugated cardboard, and plastics are expected to see heightened demand domestically. With limited availability, buyers may face longer waits for procurement. Import Delays and Costs For companies that continue importing, tariffs create new challenges: Administrative Processes: Tariff-related documentation and compliance checks can slow customs clearance. Reduced Import Volume: Higher costs from tariffs may lead suppliers to reduce shipments, further limiting availability. Industries Most Affected by Lead Time Changes Certain sectors within the packaging industry are particularly vulnerable to lead time extensions: Custom Packaging: Projects requiring unique designs or specialized materials often involve longer production cycles, which could be further extended by domestic supplier backlogs. High-Volume Orders: Bulk orders for e-commerce, retail, or manufacturing sectors may experience delays due to limited production capacity. Sustainable Packaging: Eco-friendly materials like recycled kraft paper may face higher demand, lengthening procurement timelines. Proactive Strategies to Manage Lead Times To mitigate the impact of tariffs on lead times, packaging buyers can adopt several strategies: Partner with Multiple Suppliers Diversifying your supplier base can reduce reliance on any single manufacturer, providing flexibility if one supplier experiences delays. Plan Ahead and Stockpile Extended lead times require more precise forecasting and inventory management. Stockpiling essential materials when possible can help prevent disruptions. Leverage Local Sourcing While domestic suppliers may face initial challenges, working with local manufacturers can eliminate the delays associated with customs processes and long-distance shipping. Optimize Packaging Design Reducing complexity in packaging designs can shorten production times. For instance, shifting from multi-component packaging to simpler, mono-material designs can streamline manufacturing. Utilize Advanced Planning Tools Digital tools for demand forecasting, order tracking, and supply chain management can provide real-time insights, enabling better planning and quicker response to disruptions. Opportunities Amid Challenges Despite the potential for longer lead times, tariffs could drive positive changes for the packaging industry over the long term: Investment in Domestic Infrastructure: Increased demand for U.S.-sourced packaging may lead to expansion and modernization of domestic manufacturing facilities, ultimately reducing lead times. Stronger Buyer-Supplier Relationships: Closer collaboration between buyers and domestic suppliers can foster innovation and improve lead times over time. Enhanced Supply Chain Resilience: Reduced reliance on global supply chains mitigates risks from international disruptions, such as shipping delays or geopolitical tensions. What Packaging Buyers Need to Know To thrive in this changing environment, packaging buyers must prioritize proactive planning and supplier collaboration. By understanding how tariffs influence lead times and adapting strategies accordingly, businesses can maintain operational efficiency and avoid costly delays. In Summary: Tariffs are set to create challenges in packaging lead times, but with the right preparation and strategies, businesses can adapt effectively. Focus on building flexible supply chains, optimizing packaging designs, and leveraging local sourcing to minimize disruption and ensure success in 2025 and beyond. If you are interested in limiting the impact of tariffs on your packaging, then partner with Brown Packaging today to get started. (714)300-0650 request@brownpackaging.com Most Recent Posts: Categories: Corrugated Ecommerce ESD Design Display Flexible Packaging Foam Folding Carton Packaging Plastic Packaging Pouch Printing Protection Retail Rigid Box Thermoform Sustainability Subscribe To Our Newsletter By submitting your information, you agree to our terms and conditions and privacy policy. Custom Packaging Facebook Twitter LinkedIn Pinterest Relevant Posts