We offer a variety of custom packaging products and solutions to meet all your packaging needs in one place. You’ll work directly with a dedicated project specialist to customize your package according to your specifications, including branding, features, and design.
Corrugated Boxes
Folding Cartons
POP Displays
Pouches
Foam
Additional Packaging
Our stock packaging products, from corrugated boxes to stretch film, offer a wide selection, including essentials like tape, edge protectors, labels, and more, with quick turnaround times to meet your packaging needs efficiently.
Our stock packaging products, from corrugated boxes to stretch film, offer a wide selection, including essentials like tape, edge protectors, labels, and more, with quick turnaround times to meet your packaging needs efficiently.
We build durable and efficient packaging for simple to the most complex products.
Sterilization, clean room and medical compliant packaging products and solutions.
We serve a wide variety of businesses including: pet, toy, cosmetic, electronic and more.
At Brown Packaging, we help our clients create unique packages that reflect their brand and produce results. As a result, we look to add as much value to your packaging experience and product as possible with our services.
Optimize Your Packaging with Structural Design Services
Our structural design services optimize your packaging by enhancing durability and reducing material use, which leads to cost savings and increased sustainability. By focusing on efficient design, we help improve product protection, reduce shipping costs, and minimize environmental impact. These tailored solutions also boost your brand’s shelf presence, making your packaging both functional and attractive.
Optimize Your Packaging with Structural Design Services
Our structural design services optimize your packaging by enhancing durability and reducing material use, which leads to cost savings and increased sustainability. By focusing on efficient design, we help improve product protection, reduce shipping costs, and minimize environmental impact. These tailored solutions also boost your brand’s shelf presence, making your packaging both functional and attractive.
Our sustainable packaging products are designed to minimize environmental impact while maintaining top-notch quality and durability. Choose from a variety of eco-friendly materials, inks, prints and other customizable options to meet your sustainability goals.
Full-Service Packaging
Get all your packaging needs from one supplier, guiding you from concept to completion.
Flexible Solutions
We offer packaging options to suit the needs of any brand and budget.
Expert Assistance
Work one on one with a dedicated project manager from concept to completion.
Compliant Solutions
Our packaging solutions meet both retailer requirements and government regulations.
Full-Service Packaging
Get all your packaging needs from one supplier, guiding you from concept to completion.
Flexible Solutions
We offer packaging options to suit the needs of any brand and budget.
Expert Assistance
Work one on one with a dedicated project manager from concept to completion.
Compliant Solutions
Our packaging solutions meet both retailer requirements and government regulations.
If you need any assistance with your packaging or have a question, then contact us directly at request@brownpackaging.com or (714)300-0650. Learn more about packaging by reading our blog posts on new and trending topics.
In the packaging industry, the design of a carton can significantly impact both the presentation and functionality of a product. Among the various styles available, auto bottom and tuck end folding cartons are popular choices, each with its distinct advantages. This blog post explores when to use an auto bottom carton versus a tuck end (straight or reverse) folding carton, helping you make an informed decision based on your product’s specific needs. Understanding Auto Bottom Folding Cartons Auto bottom cartons are designed for ease of assembly and durability. They feature a pre-glued bottom that automatically snaps into place when the carton is opened. Ease of Assembly: Ideal for efficiency in packing processes, as they can be quickly and easily assembled. Durability and Strength: The auto bottom design provides a strong and stable base, making these cartons suitable for heavier items. Applications: Commonly used for products like cereals, frozen foods, and electronics that require sturdy packaging. Exploring Tuck End Folding Cartons Tuck end cartons come in two main types: straight tuck end and reverse tuck end. Both involve tucking flaps at one or both ends of the carton, but they differ in the direction in which the flaps close. Straight Tuck End: Flaps tuck in the same direction, providing a clean, uniform look. Ideal for products where presentation is key, such as cosmetics or pharmaceuticals. The continuous surface is excellent for showcasing branding and product information. Reverse Tuck End: Flaps tuck in opposite directions, offering a secure closure. More stable when standing up than straight tuck end. Commonly used for lighter items, including consumer goods and food products. When to Use Auto Bottom Cartons Auto bottom cartons are particularly useful in the following scenarios: For Heavier Products: Their structural integrity makes them ideal for heavier items that require additional support at the base. High-Speed Assembly Requirements: If your packing process demands speed and efficiency, auto bottom cartons are a time-saver. Automated Packing Lines: They are well-suited for automated packaging systems, reducing manual labor and increasing productivity. When to Opt for Tuck End Cartons Tuck end cartons are preferred in situations where: Aesthetics Matter: If your product requires a high level of shelf appeal, straight tuck end cartons offer a sleek and clean presentation. Versatility in Packaging: Both straight and reverse tuck end cartons can accommodate a variety of products and are easily customizable in terms of size and design. Cost-Effectiveness: Particularly with reverse tuck end cartons, they can be more economical, making them suitable for products with tight budget constraints. Customization and Branding Both auto bottom and tuck end cartons offer excellent opportunities for customization and branding. Printing and Finishing Options: You can enhance the cartons with various printing techniques, finishes, and textures to make your product stand out. Sustainability Options: Consider eco-friendly materials and inks to appeal to environmentally conscious consumers. If you are interested in custom folding cartons such as auto bottom, straight tuck end, reverse tuck end, or any other style, then partner with Brown Packaging today to get started. (714)300-0650 request@brownpackaging.com Most Recent Posts: Categories: Corrugated Ecommerce ESD Design Display Flexible Packaging Foam Folding Carton Packaging Plastic Packaging Pouch Printing Protection Retail Rigid Box Thermoform Sustainability Subscribe To Our Newsletter By submitting your information, you agree to our terms and conditions and privacy policy. Custom Packaging Facebook Twitter LinkedIn Pinterest Relevant Posts
Corrugated boxes are more than mere containers; they’re the culmination of engineering, design, and environmental consideration. This advanced guide delves into the nuances of corrugated boxes, offering in-depth knowledge for those looking to master their use in packaging. The Complex Anatomy of Corrugated Boxes Understanding the structure of corrugated boxes is crucial for maximizing their utility. Flute Profiles Explained: Each flute type – A, B, C, E, and F – has specific characteristics. A-flute offers excellent cushioning, B-flute is great for die-cutting and printing, C-flute strikes a balance between cushioning and stacking strength, E-flute offers superior printability, and F-flute is ideal for retail packaging. Wall Construction Varieties: The choice between single, double, or triple wall construction impacts the box’s strength and durability. Each type serves different shipping and handling requirements. Diverse Types of Corrugated Boxes Selecting the right box type is critical for product protection and cost efficiency. Regular Slotted Containers (RSC): The industry standard, versatile for a wide range of products. Full Overlap Boxes (FOL): Their overlapping flaps provide added strength for heavy or delicate items. Die-Cut Boxes: Custom-made for unique product shapes, offering both functionality and aesthetic appeal. Mailer Boxes: Popular in e-commerce, they provide a secure and presentable packaging solution. Customization and Branding Techniques Corrugated boxes are a blank canvas for branding and customization. Advanced Printing Methods: Flexographic, lithographic, and digital printing offer varied benefits from cost efficiency to high-resolution graphics. Structural Customization: Designing inserts, partitions, and dividers for product-specific protection and presentation. Surface Treatments: Laminations, coatings, and varnishes not only protect the product but also enhance the tactile and visual appeal of the box. Measuring Strength and Durability The resilience of a corrugated box is key to its performance. Understanding ECT vs. Mullen Test: The Edge Crush Test (ECT) measures stacking strength, while the Mullen Test assesses bursting strength. The choice depends on the product’s shipping and storage needs. Quality Standards and Certifications: Familiarize with industry standards like the Box Maker’s Certificate (BMC), which guarantees certain strength parameters. Sustainability in Focus Corrugated boxes play a significant role in sustainable packaging. Environmental Impact of Materials: Emphasize the use of recycled content and the recyclability of the boxes. Lifecycle Assessment: Consider the environmental impact throughout the box’s lifecycle, from production to disposal. Sourcing Ethics: Ensure the raw materials are sourced following sustainable forestry practices. Leveraging Technological Innovations Stay abreast of technological advancements that enhance corrugated box utility. Smart Packaging Features: Integrate technologies like QR codes, RFID tags, and IoT devices for tracking, user engagement, and authenticity verification. Automated Production Techniques: Understand the latest in box manufacturing technology for improved precision and efficiency. Regulatory Compliance and Industry Standards Navigating the maze of regulations is vital for hassle-free distribution. Shipping and Handling Compliance: Ensure your boxes meet the carrier’s requirements for size, weight, and strength. Adhering to Industry-Specific Norms: Certain sectors like food, pharmaceuticals, and electronics have specific packaging standards that must be followed. If you are interested in custom or stock corrugated boxes, then partner with Brown Packaging today to get started. (714)300-0650 request@brownpackaging.com Most Recent Posts: Categories: Corrugated Ecommerce ESD Design Display Flexible Packaging Foam Folding Carton Packaging Plastic Packaging Pouch Printing Protection Retail Rigid Box Thermoform Sustainability Subscribe To Our Newsletter Custom Corrugated Boxes By submitting your information, you agree to our terms and conditions and privacy policy. Facebook Twitter LinkedIn Pinterest Relevant Posts
The world of packaging design is rich with innovative solutions that cater to various product needs. Among these, Roll End Tuck Tops (RETT), Cherry Locks, and Dust Flaps are noteworthy for their unique functionalities and benefits. This blog post aims to shed light on these specific packaging features, explaining how each of them works and the value they add to product packaging. Roll End Tuck Tops (RETT) RETT boxes are a popular choice in the packaging industry, known for their strength and user-friendly design. Design Features: RETT boxes are characterized by their roll-end sides and a top flap that tucks into the front of the box. This design provides enhanced strength and durability, making it ideal for heavier items. Ease of Assembly: A major advantage of RETT boxes is their ease of assembly, as they do not require additional adhesives or tapes. This feature not only simplifies the packing process but also offers a seamless unboxing experience. Applications: RETT boxes are versatile and can be used for a wide range of products, including retail items, subscription boxes, and e-commerce shipments. Their robust structure ensures product safety during transit, while their sleek appearance enhances the visual appeal. Cherry Locks Cherry Locks are designed for added security and strength, ensuring that the contents of a box remain secure. Locking Mechanism: The distinctive feature of Cherry Locks is the interlocking tabs that securely close the box without the need for glue or tape. This mechanism provides a firm lock, safeguarding the contents inside. Versatility in Use: Cherry Locks can be incorporated into various box styles, making them a suitable choice for diverse packaging needs. Their secure locking system is particularly beneficial for shipping and handling. User Experience: The secure closure of Cherry Locks, combined with the ease of opening, makes them an attractive choice for enhancing the customer experience. Dust Flaps Dust Flaps serve an important function in protecting the product from external elements. Purpose and Function: Positioned on the sides of the box’s top panels, Dust Flaps fold inward to prevent dust, dirt, and other contaminants from entering the package. Protection and Cleanliness: While they may seem like a minor addition, Dust Flaps are essential in ensuring product cleanliness, especially for items that are sensitive to dirt and dust. Wide Applicability: Dust Flaps are particularly valuable in industries where maintaining product integrity is critical, such as in food packaging, pharmaceuticals, and electronics. If you are interested in RETT boxes with dust flaps and/or cherry locks, then partner with Brown Packaging today to get started. (714)300-0650 request@brownpackaging.com Most Recent Posts: Categories: Corrugated Ecommerce ESD Design Display Flexible Packaging Foam Folding Carton Packaging Plastic Packaging Pouch Printing Protection Retail Rigid Box Thermoform Sustainability Subscribe To Our Newsletter By submitting your information, you agree to our terms and conditions and privacy policy. Roll End Tuck Top (RETT) Facebook Twitter LinkedIn Pinterest Relevant Posts
Custom corrugated boxes, owing to their versatility, durability, and eco-friendliness, have become a crucial tool for businesses seeking to maximize their packaging appeal. In today’s competitive market, where every detail counts, a bespoke print on your corrugated box can be the differentiating factor that elevates your brand above the rest. Understanding Corrugated Boxes Before diving into the printing methods, let’s understand the foundation – the corrugated box itself. Crafted from corrugated cardboard which consists of a fluted layer nestled between two flat liners, these boxes are renowned for their strength. This unique structure not only ensures product safety but also provides an optimal surface for various print methods. The Case for Custom Printing So, why should one invest in custom printing? Beyond the obvious aesthetic appeal, custom printed boxes offer functional advantages. They facilitate smoother inventory management, as labels and prints assist in quick content identification. Additionally, a custom design brings a touch of professionalism, subtly signaling to clients and partners that you care about every aspect of your business, down to the boxes you use. And let’s not forget promotion; the surface of your box can be a canvas for marketing messages or spotlight promotions. Flexographic Printing Flexographic printing, often compared to traditional letterpress printing, stands out for its adaptability to print on a wide range of substrates. This method uses flexible relief plates that transfer ink onto the box’s surface. When you have large-volume orders but wish to keep costs in check, flexographic printing offers a reliable solution. Its strength lies in producing large batches efficiently, and the prints dry relatively quickly. Digital Printing Evocative of the common home inkjet printers but on a much grander scale, digital printing promises precision. Perfect for businesses looking to place smaller orders or those desiring intricately detailed graphics, this method doesn’t necessitate printing plates, enabling quicker turnaround times. The real allure of digital printing, however, is its impeccable accuracy, ensuring each design is replicated to perfection. Litho Laminating and Single Face Printing Litho laminating is akin to artistry in the world of box printing. Here, a high-resolution printed paper sheet (the litho label) gets glued meticulously onto the corrugated material. It’s the go-to for businesses keen on delivering a retail experience that speaks of luxury and attention to detail. The resultant boxes often have a glossy, upscale appearance. Spot UV Printing A technique that’s both subtle and impactful, Spot UV printing introduces a tactile dimension to box printing. Specific areas are cured using UV light, giving them a glossy, raised appearance. This is not just about aesthetics; it’s a sensory experience, making logos or particular design features truly pop. Green Printing The print industry has been conscious of its environmental footprint, leading to the emergence of eco-friendly inks and coatings. Water-based inks, for instance, have become popular as they are significantly less harmful than their solvent-based counterparts. UV-curable inks are also gaining traction for being free from volatile organic compounds (VOCs). Biodegradable coatings, on the other hand, ensure that the environment doesn’t pay the price for our aesthetic pursuits. Designing for Print In the realm of print, understanding your audience remains paramount. Tailor your designs with your target demographic at the forefront of your mind. Consistency is key, so incorporate brand colors and motifs, ensuring that the box is an extension of your brand identity. Lastly, while it’s tempting to fill every inch with design elements, sometimes less truly is more. Effective use of white space can deliver a design that’s both impactful and elegant. In Conclusion Custom printing on corrugated boxes is that detail that can set you apart. Armed with knowledge about the diverse printing techniques available, you’re well-placed to make a decision that aligns with your brand’s ethos, aesthetic preferences, and budget. If you are interested in printed corrugated boxes, then partner with Brown Packaging today to get started. (714)300-0650 request@brownpackaging.com Most Recent Posts: Categories: Corrugated Ecommerce ESD Design Display Flexible Packaging Foam Folding Carton Packaging Plastic Packaging Pouch Printing Protection Retail Rigid Box Thermoform Sustainability Subscribe To Our Newsletter By submitting your information, you agree to our terms and conditions and privacy policy. Custom Corrugated Boxes Facebook Twitter LinkedIn Pinterest Relevant Posts
Packaging is the first line of defense for your products, shielding them from the hazards they may encounter during storage, handling, and transportation. One of the most critical aspects of packaging is safeguarding it against physical damage. In this blog, we’ll delve into various strategies and best practices to help you protect your packaging from physical harm, ensuring that your products remain safe and intact. Understanding the Risks Before delving into protective measures, it’s crucial to understand the potential sources of physical damage that your packaging might face: Impact during Handling: Packages can be dropped, bumped, or mishandled during various stages of transportation and storage. Compression: Stacking heavy items or applying excessive pressure can lead to package deformation or crushing. Vibration: Prolonged exposure to vibrations, especially in long-distance shipping, can weaken packaging materials and affect their integrity. Sharp Objects: Sharp objects in the vicinity of packages can puncture or tear the packaging material. Protective Measures To safeguard your packaging from physical damage, consider the following protective measures: Material Selection: Choosing the right packaging material is paramount. Select materials known for their durability, strength, and resistance to physical damage. Reinforced Corners and Edges: Weak points in packaging are often the corners and edges. Reinforce these vulnerable areas with additional layers of material or protective corner guards to absorb impact and prevent crushing. Cushioning and Padding: Using cushioning materials like bubble wrap, foam inserts, or air pillows can provide a protective buffer against shocks and vibrations. Ensure that products are snugly cushioned inside the packaging. Stacking Strength: If stacking is a concern, design packaging with enhanced stacking strength. Reinforce the packaging structure to distribute weight evenly and minimize the risk of crushing. Inner Packaging Layers: For particularly fragile or sensitive items, consider adding inner packaging layers. These can include protective pouches, sleeves, or dividers to prevent product-to-product contact and potential damage. Impact Indicators: Use impact indicators or shock labels on packages. These devices can detect and record impacts during transportation, allowing you to identify and address any potential issues promptly. Testing and Quality Control: Implement rigorous testing procedures to ensure the packaging can withstand expected impacts and stresses. Conduct drop tests, compression tests, and vibration tests to assess package durability. Customized Packaging Design: Tailor packaging designs to fit the specific requirements of your products. Avoid using oversized boxes, as this can lead to excessive movement and damage. Handling and Storage Guidelines: Provide clear instructions for handling and stacking packages. Train employees and partners involved in the packaging and transportation process to follow these guidelines diligently. Regular Evaluation and Improvement The protection of your packaging from physical damage is an ongoing process. Continuously assess your packaging solutions and gather feedback from transportation partners to identify any weaknesses or areas for improvement. Make necessary adjustments to enhance packaging resilience and ensure that your products arrive at their destination in optimal condition. By implementing these strategies and maintaining a proactive approach to packaging protection, you can significantly reduce the risk of physical damage to your products and enhance their overall quality and safety. If you are interested in safe and proper packaging, then partner with Brown Packaging today to get started. (714)300-0650 request@brownpackaging.com Most Recent Posts: Categories: Corrugated Ecommerce ESD Design Display Flexible Packaging Foam Folding Carton Packaging Plastic Packaging Pouch Printing Protection Retail Rigid Box Thermoform Sustainability Subscribe To Our Newsletter By submitting your information, you agree to our terms and conditions and privacy policy. Custom Packaging Facebook Twitter LinkedIn Pinterest Relevant Posts