We offer a variety of custom packaging products and solutions to meet all your packaging needs in one place. You’ll work directly with a dedicated project specialist to customize your package according to your specifications, including branding, features, and design.
Corrugated Boxes
Folding Cartons
POP Displays
Pouches
Foam
Additional Packaging
Our stock packaging products, from corrugated boxes to stretch film, offer a wide selection, including essentials like tape, edge protectors, labels, and more, with quick turnaround times to meet your packaging needs efficiently.
Our stock packaging products, from corrugated boxes to stretch film, offer a wide selection, including essentials like tape, edge protectors, labels, and more, with quick turnaround times to meet your packaging needs efficiently.
We build durable and efficient packaging for simple to the most complex products.
Sterilization, clean room and medical compliant packaging products and solutions.
We serve a wide variety of businesses including: pet, toy, cosmetic, electronic and more.
At Brown Packaging, we help our clients create unique packages that reflect their brand and produce results. As a result, we look to add as much value to your packaging experience and product as possible with our services.
Optimize Your Packaging with Structural Design Services
Our structural design services optimize your packaging by enhancing durability and reducing material use, which leads to cost savings and increased sustainability. By focusing on efficient design, we help improve product protection, reduce shipping costs, and minimize environmental impact. These tailored solutions also boost your brand’s shelf presence, making your packaging both functional and attractive.
Optimize Your Packaging with Structural Design Services
Our structural design services optimize your packaging by enhancing durability and reducing material use, which leads to cost savings and increased sustainability. By focusing on efficient design, we help improve product protection, reduce shipping costs, and minimize environmental impact. These tailored solutions also boost your brand’s shelf presence, making your packaging both functional and attractive.
Our sustainable packaging products are designed to minimize environmental impact while maintaining top-notch quality and durability. Choose from a variety of eco-friendly materials, inks, prints and other customizable options to meet your sustainability goals.
Full-Service Packaging
Get all your packaging needs from one supplier, guiding you from concept to completion.
Flexible Solutions
We offer packaging options to suit the needs of any brand and budget.
Expert Assistance
Work one on one with a dedicated project manager from concept to completion.
Compliant Solutions
Our packaging solutions meet both retailer requirements and government regulations.
Full-Service Packaging
Get all your packaging needs from one supplier, guiding you from concept to completion.
Flexible Solutions
We offer packaging options to suit the needs of any brand and budget.
Expert Assistance
Work one on one with a dedicated project manager from concept to completion.
Compliant Solutions
Our packaging solutions meet both retailer requirements and government regulations.
If you need any assistance with your packaging or have a question, then contact us directly at request@brownpackaging.com or (714)300-0650. Learn more about packaging by reading our blog posts on new and trending topics.
When choosing corrugated board for packaging, print quality is often a critical consideration. Two common board types—ECT (Edge Crush Test) board and Bursting Test board, also called Mullen Test board—have distinct surface characteristics that impact the final print results, especially when using flexographic (flexo) printing. While both boards serve their structural purposes, their composition affects ink absorption, print clarity, and overall aesthetics. Why Does ECT Board Struggle With Print Quality? ECT board is designed primarily for stacking strength rather than printing quality. It is rougher and more porous compared to Test board, which results in the following print challenges: Ink Absorption Issues: The more porous nature of ECT board allows ink to spread unevenly, leading to a muddy, less defined print. Uneven Surface Texture: Rough fibers on ECT board prevent fine details and crisp lines from transferring properly, resulting in a blurry or inconsistent appearance. Reduced Ink Holdout: Because the ink penetrates deeper into the material, colors may appear duller and less vibrant compared to smoother boards. Can You Improve Print Quality on ECT Board? For brands requiring higher-quality graphics on an ECT board, one option is to order virgin kraft liners instead of standard recycled liners. Virgin kraft liners: Have a smoother, more uniform surface, allowing for better ink adhesion and sharper details. Reduce ink absorption, leading to brighter, more vibrant prints. Are stronger and cleaner-looking, improving the overall aesthetic of the packaging. When to Use Bursting Test Board Instead Test board, made from a mix of virgin and recycled fibers, tends to be smoother than ECT board, allowing for better ink retention and detail clarity. If print quality is a priority, a Test board with a higher-quality white or coated liner can significantly improve the final result. Final Considerations If your primary concern is cost and stacking strength, ECT board is a solid choice, but expect compromises in print quality when using flexo. For higher-quality branding and graphics, consider upgrading to a Test board or requesting virgin kraft liners to enhance your print results. Need help selecting the right corrugated board for your packaging? Contact Brown Packaging today to find the best option for your needs! (714)300-0650 request@brownpackaging.com Most Recent Posts: Categories: Corrugated Ecommerce ESD Design Display Flexible Packaging Foam Folding Carton Packaging Plastic Packaging Pouch Printing Protection Retail Rigid Box Thermoform Sustainability Subscribe To Our Newsletter By submitting your information, you agree to our terms and conditions and privacy policy. Custom Corrugated Boxes Facebook Twitter LinkedIn Pinterest Relevant Posts
Why Packaging Strategy Matters Packaging is more than just a protective layer—it plays a vital role in branding, marketing, and customer experience. One of the most important decisions businesses face is whether to use generic packaging, designed for a broad audience, or tailored packaging, customized for a specific market. Each option has its advantages, and the choice depends on factors like cost, brand positioning, and target audience expectations. What is Generic Packaging? Generic packaging is designed to appeal to a wide range of consumers rather than targeting a specific niche. It typically features minimal branding, standardized sizes, and cost-effective materials, making it an ideal choice for businesses focused on mass production and affordability. When to Use Generic Packaging Mass-market products: Items with broad appeal, such as household goods or budget-friendly consumer products. Private label and contract manufacturing: Packaging that needs to work across multiple retailers or brands. Cost-sensitive products: Reduces expenses by minimizing custom design, printing, and material costs. eCommerce fulfillment: Standardized boxes or mailers that streamline warehouse efficiency and reduce shipping costs. ✅ Best for: Generic household goods, subscription boxes, warehouse distribution, and bulk packaging. 🚨 Limitations: Lacks unique branding, may not create a memorable customer experience. What is Tailored Packaging? Tailored packaging is designed to suit a specific audience, product, or industry, often featuring custom shapes, premium materials, or specialized printing to enhance brand recognition and consumer engagement. When to Use Tailored Packaging Luxury or premium products: High-end brands require custom finishes, embossing, and unique structural designs to reflect exclusivity. Niche markets: Products targeted at specific demographics, such as eco-conscious consumers or high-tech gadget buyers. Brand-building initiatives: Companies looking to create a strong visual identity and differentiate themselves from competitors. Unboxing experiences: Direct-to-consumer brands that rely on unique packaging to impress customers and encourage social sharing. Industry compliance needs: Certain industries, such as pharmaceuticals, food, and electronics, require detailed labeling, child-resistant features, or protective inserts. ✅ Best for: Luxury retail, cosmetics, premium electronics, craft food, and specialized medical packaging. 🚨 Limitations: Higher costs, longer production times, and potential inventory management challenges. How to Decide Between Generic and Tailored Packaging When choosing between generic and tailored packaging, consider the following: Factor Generic Packaging Tailored Packaging Cost Lower, mass-produced Higher due to customization Branding Minimal, neutral Strong, highly customized Customer Experience Standard Engaging, premium feel Production Time Faster Longer due to customization Target Audience Broad market Specific niche or luxury segment Logistics & Storage Easier to manage More complex inventory Final Thoughts: Choosing the Right Packaging Strategy The decision between generic and tailored packaging depends on your business goals, budget, and target market. Generic packaging is cost-effective and practical for mass-market products, while tailored packaging creates brand differentiation and enhances customer experience. Need help deciding on the right packaging approach? Contact Brown Packaging today to explore customized solutions that align with your business strategy. (714)300-0650 request@brownpackaging.com Most Recent Posts: Categories: Corrugated Ecommerce ESD Design Display Flexible Packaging Foam Folding Carton Packaging Plastic Packaging Pouch Printing Protection Retail Rigid Box Thermoform Sustainability Subscribe To Our Newsletter By submitting your information, you agree to our terms and conditions and privacy policy. Custom Packaging Facebook Twitter LinkedIn Pinterest Relevant Posts
When selecting foam materials for packaging, polyethylene foam (PE) and polyurethane foam (PU) are two popular choices. While both offer protection and cushioning, their properties, applications, and advantages differ significantly. Understanding these differences will help you make an informed decision for your specific packaging needs. What is Polyethylene Foam? Polyethylene foam, or PE foam, is a lightweight and cost-effective material known for its flexibility and good insulation properties. Commonly used in packaging, PE foam provides cushioning, void fill, and surface protection for delicate items. Common Applications: Cushioning fragile items: Electronics, glassware, and delicate goods during shipping. Surface protection: Preventing scratches on furniture or appliances during storage or transport. Void fill: Filling empty spaces in packages to secure products. Customizations: Flame retardants for fire resistance. UV stabilizers to prevent degradation from sunlight exposure. Anti-static agents to protect sensitive electronic components. What is Polyurethane Foam? Polyurethane foam, or PU foam, is a more durable and versatile material compared to polyethylene foam. It offers excellent insulation, water resistance, and chemical resistance, making it suitable for more demanding applications. Common Applications: Industrial packaging: Protecting heavy equipment, automotive parts, and machinery. Impact protection: Absorbing vibration and shock during transportation. Insulation: Used in construction for thermal and sound insulation. Customizations: Colorants for aesthetic purposes. Flame retardants for enhanced safety. UV stabilizers for durability under sun exposure. Key Advantages and Disadvantages Advantages of Polyethylene Foam: Cost-Effective: Lower cost compared to PU foam. Lightweight: Ideal for reducing shipping weight. Flexible: Easily cut or shaped for various packaging needs. Good Insulation: Protects against temperature changes. Disadvantages of Polyethylene Foam: Lower Durability: Less resistant to water, chemicals, and impact. UV Degradation: Can deteriorate over time with sunlight exposure. Advantages of Polyurethane Foam: Durability: Withstands repeated use and tough conditions. Resistance: Protects against water, chemicals, and impact. Versatility: Suitable for a wide range of applications. Shock Absorption: Superior protection for heavier items. Disadvantages of Polyurethane Foam: Higher Cost: More expensive than PE foam. Density: Heavier and less flexible, limiting its use in certain applications. Sustainability Considerations Neither polyethylene nor polyurethane foam is biodegradable. Both materials take hundreds of years to decompose and can contribute to environmental pollution if not properly disposed of. However, polyethylene foam is more commonly recycled due to its lower density and easier handling during the recycling process. How to Choose Between PE and PU Foam Selecting the right foam depends on your specific needs: Cost Sensitivity:Choose polyethylene foam if budget constraints are a primary concern. Durability Needs:Use polyurethane foam for applications requiring resistance to water, chemicals, or rough handling. Product Weight:For lightweight items, PE foam is ideal. For heavy or fragile items, PU foam provides superior protection. Environmental Exposure:Consider PE foam for indoor storage or applications with minimal exposure to moisture or chemicals. Opt for PU foam for outdoor or industrial use. Conclusion Both polyethylene and polyurethane foams have unique strengths, making them suitable for different packaging needs. By understanding the properties and applications of each material, you can choose the one that best meets your requirements. If you’re looking for customized foam solutions, contact Brown Packaging today to explore our range of PE and PU foam options tailored to your needs. (714)300-0650 request@brownpackaging.com Most Recent Posts: Categories: Corrugated Ecommerce ESD Design Display Flexible Packaging Foam Folding Carton Packaging Plastic Packaging Pouch Printing Protection Retail Rigid Box Thermoform Sustainability Subscribe To Our Newsletter By submitting your information, you agree to our terms and conditions and privacy policy. Custom Foam Packaging Facebook Twitter LinkedIn Pinterest Relevant Posts
Why Custom Corrugated Boxes Remain a 2026 Essential Custom corrugated boxes continue to be the most relied-on packaging solution for industries ranging from industrial manufacturing to ecommerce. But in 2026, the focus is shifting from basic box customization to engineered performance, material precision, and automation-ready design. Buyers are no longer just sourcing packaging—they’re optimizing it for speed, cost, and product protection. Whether you’re buying corrugated boxes for shipping, retail display, or product kitting, here’s what to expect this year. Structural Design Is Driving the New Definition of Custom In 2026, “custom corrugated packaging” means more than just size and print—it’s about functional structure. Businesses are prioritizing right-size engineering to cut down on void fill, improve stacking, and reduce damage Popular designs like multi-depth RSCs, auto-lock bottoms, and dual-SKU shipper trays are growing Custom inserts and internal supports are being integrated into the box structure itself—not as separate packaging steps If you’re shipping high-value or odd-shaped products, expect 2026 solutions to emphasize built-in protection and packaging efficiency. Corrugated Material Selection Is More Technical Than Ever Rising board costs and stricter sustainability requirements are reshaping how materials are specified. Clients are now choosing corrugated by ECT, puncture rating, and flute profile, not just by thickness Recycled and virgin content blends are being optimized based on weight, moisture exposure, and destination Lighter-weight corrugated is being reinforced through design (edge wraps, folded ribs, etc.), not just thicker walls This year, your corrugated box’s performance will come more from material science + structure than brute strength. Automation Compatibility Is a Procurement Priority Packaging that doesn’t run smoothly on automated lines is a liability. In 2026: Buyers are demanding machine-compatible corrugated formats, with tolerances that support automated erecting, loading, and sealing Expect growth in auto-bottom boxes, precise glue flap alignment, and barcode-friendly panel design Custom boxes are being designed in tandem with fulfillment processes—not retrofitted afterward For high-volume shippers, compatibility with WMS and automation systems is now a core spec—not an afterthought. Custom Corrugated Boxes Are Becoming Data-Driven Sustainability Tools 2026 sustainability goals are technical, not theoretical. Corrugated boxes are being selected for FSC or SFI certification, recyclability scores, and regional sourcing proximity Life cycle assessment (LCA) data is being requested by major retailers and procurement teams Minimalist branding, lighter flutes, and efficient structural design are all being used to cut carbon, not just cost Sustainability is part of how your box is measured—so make sure it’s part of how it’s designed. Built-In Branding, Not Just Printed Logos While most custom corrugated boxes—especially RSC formats—still use single-color flexo print, more are evolving to support multi-SKU visibility, inventory control, and regulated handling. Expect wider use of label panels, QR codes, and internal printing for ease of returns and fulfillment High-end retail corrugated (especially for appliances or electronics) will see more use of digital or lithographic labels Structural design now plays a role in branding—form, function, and fit are part of how buyers perceive value Your corrugated box is part of the product experience, even if it’s headed for a warehouse—not a retail shelf. Conclusion: Corrugated in 2026 Is a Strategic Advantage If you’re still buying boxes by the spec sheet, you’re missing opportunities to improve speed, reduce damage, and increase operational efficiency. In 2026, custom corrugated boxes are no longer just a container—they’re part of your business infrastructure. Whether you’re focused on industrial logistics, subscription fulfillment, or protecting high-value goods, now is the time to reassess your packaging. Brown Packaging helps brands design fully customized corrugated solutions that align with your cost targets, sustainability goals, and logistics requirements. (714)300-0650 request@brownpackaging.com Most Recent Posts: Categories: Corrugated Ecommerce ESD Design Display Flexible Packaging Foam Folding Carton Packaging Plastic Packaging Pouch Printing Protection Retail Rigid Box Thermoform Sustainability Subscribe To Our Newsletter By submitting your information, you agree to our terms and conditions and privacy policy. Custom Corrugated Boxes Facebook Twitter LinkedIn Pinterest Relevant Posts
Why Co-Packaging Becomes Critical During the Holidays As the holiday season approaches, packaging teams are under pressure to deliver high volumes of promotional sets, combo packs, seasonal SKUs, and display-ready units—all with strict deadlines and compliance requirements. Co-packaging is the behind-the-scenes process that brings these programs together. It involves the final assembly, labeling, and packing of finished products into retail or shipping units, often across multiple components or brands. During Q4, co-packaging isn’t just a convenience—it’s a strategic necessity. With limited time, increased SKU complexity, and fluctuating demand, outsourcing to a co-packer helps brands stay agile, reduce bottlenecks, and scale without sacrificing quality. It’s especially useful for: Gift-ready promotional kits Seasonal value packs or multipacks Retail displays pre-packed by store or region Assortments containing items from different suppliers Key Benefits of Holiday Co-Packaging Speed and Flexibility Co-packaging facilities are built for speed—capable of packing thousands of units per shift with rapid line changeovers. This allows you to adapt to late-breaking promos, changes in retailer demand, or packaging redesigns without derailing timelines. Scalable Labor & Equipment Rather than trying to stretch internal resources, you gain access to skilled labor, specialized automation (e.g., shrink tunnels, labeling machines), and the space to stage components and manage multi-SKU builds. Custom Assembly with Quality Control Whether assembling mixed bundles, adding branded sleeves, or applying tamper-evident features, trained teams ensure every unit meets specifications. This reduces repacks, chargebacks, and inconsistent customer experiences. Retail & E-Commerce Compliance From shelf-ready trays to e-commerce unboxing kits, co-packers handle labeling, bundling, and pallet configuration to meet strict retailer requirements—critical for holiday compliance. What to Plan Ahead for Holiday Co-Packing To avoid missed windows, brands should lock in co-packing programs by late summer. Lead times can shrink rapidly as more brands compete for space. When planning holiday co-packing: Forecast volumes and timelines clearly Co-packers need visibility into SKU counts, component arrival dates, and packout quantities. Define packaging specifications early Finalize custom cartons, sleeves, and inserts with enough buffer to accommodate production and delivery. Group projects by fulfillment destination Packaging specs may vary depending on whether goods go to retailers, distributors, or DTC fulfillment centers. Coordinate inbound shipments tightly Co-pack success depends on having all components—packaging, product, inserts—arrive on time. How Brown Packaging Helps Brands Execute Holiday Co-Packing Brown Packaging offers end-to-end co-packaging support, including: Sourcing and supplying structural packaging components (RSC boxes, cartons, inserts, trays) Custom kitting, labeling, and multi-SKU packout Display assembly and palletization for retail-ready programs Compliance checks for shipping, handling, and storage Integrated supply chain coordination with your vendors and 3PLs Whether you’re packaging 10,000 units for a national retail promotion or 2,500 custom e-commerce bundles, we help streamline every touchpoint from box design to packed pallet. Final Takeaway The holiday season is no time to gamble with last-minute fulfillment or overloaded internal teams. Co-packaging enables scale, speed, and brand consistency—all while letting your core team stay focused on strategy and growth. But capacity fills fast—start now to ensure your holiday campaigns stay on track. Need co-packing support for the holidays? Let’s build your program together—contact Brown Packaging today. (714)300-0650 request@brownpackaging.com Most Recent Posts: Categories: Corrugated Ecommerce ESD Design Display Flexible Packaging Foam Folding Carton Packaging Plastic Packaging Pouch Printing Protection Retail Rigid Box Thermoform Sustainability Subscribe To Our Newsletter By submitting your information, you agree to our terms and conditions and privacy policy. Custom Packaging Facebook Twitter LinkedIn Pinterest Relevant Posts