We offer a variety of custom packaging products and solutions to meet all your packaging needs in one place. You’ll work directly with a dedicated project specialist to customize your package according to your specifications, including branding, features, and design.
Corrugated Boxes
Folding Cartons
POP Displays
Pouches
Foam
Additional Packaging
Our stock packaging products, from corrugated boxes to stretch film, offer a wide selection, including essentials like tape, edge protectors, labels, and more, with quick turnaround times to meet your packaging needs efficiently.
Our stock packaging products, from corrugated boxes to stretch film, offer a wide selection, including essentials like tape, edge protectors, labels, and more, with quick turnaround times to meet your packaging needs efficiently.
We build durable and efficient packaging for simple to the most complex products.
Sterilization, clean room and medical compliant packaging products and solutions.
We serve a wide variety of businesses including: pet, toy, cosmetic, electronic and more.
At Brown Packaging, we help our clients create unique packages that reflect their brand and produce results. As a result, we look to add as much value to your packaging experience and product as possible with our services.
Optimize Your Packaging with Structural Design Services
Our structural design services optimize your packaging by enhancing durability and reducing material use, which leads to cost savings and increased sustainability. By focusing on efficient design, we help improve product protection, reduce shipping costs, and minimize environmental impact. These tailored solutions also boost your brand’s shelf presence, making your packaging both functional and attractive.
Optimize Your Packaging with Structural Design Services
Our structural design services optimize your packaging by enhancing durability and reducing material use, which leads to cost savings and increased sustainability. By focusing on efficient design, we help improve product protection, reduce shipping costs, and minimize environmental impact. These tailored solutions also boost your brand’s shelf presence, making your packaging both functional and attractive.
Our sustainable packaging products are designed to minimize environmental impact while maintaining top-notch quality and durability. Choose from a variety of eco-friendly materials, inks, prints and other customizable options to meet your sustainability goals.
Full-Service Packaging
Get all your packaging needs from one supplier, guiding you from concept to completion.
Flexible Solutions
We offer packaging options to suit the needs of any brand and budget.
Expert Assistance
Work one on one with a dedicated project manager from concept to completion.
Compliant Solutions
Our packaging solutions meet both retailer requirements and government regulations.
Full-Service Packaging
Get all your packaging needs from one supplier, guiding you from concept to completion.
Flexible Solutions
We offer packaging options to suit the needs of any brand and budget.
Expert Assistance
Work one on one with a dedicated project manager from concept to completion.
Compliant Solutions
Our packaging solutions meet both retailer requirements and government regulations.
If you need any assistance with your packaging or have a question, then contact us directly at request@brownpackaging.com or (714)300-0650. Learn more about packaging by reading our blog posts on new and trending topics.
With ongoing tariffs, supply chain disruptions, and rising overseas costs, many businesses are shifting from international packaging suppliers to domestic U.S. manufacturers. However, transitioning suppliers is not just about finding an alternative—it requires careful logistics planning, quality verification, and cost assessment to avoid operational disruptions. Key Steps to Transitioning to a U.S. Packaging Supplier Identify Pain Points in Your Current Supplier Relationship Before making a switch, pinpoint the challenges you’re facing with your international supplier. Some common pain points include: Inconsistent lead times and shipping delays Fluctuating costs due to tariffs and import fees Quality control concerns or defects Limited ability to scale or customize packaging Understanding these issues will help you prioritize what matters most when choosing a U.S. supplier. Define Your Packaging Requirements and Budget Transitioning requires a clear understanding of your needs to find a supplier that aligns with your business model. Consider: Packaging type & material: Corrugated boxes, folding cartons, flexible packaging, etc. Customization needs: Branding, printing, coatings, die cuts, and specialty features. Volume requirements: Minimum order quantities (MOQs) and scalability. Regulatory compliance: FDA, ISO, FSC, or industry-specific requirements. Budget & cost expectations: Factor in domestic pricing, but also compare the savings from reduced tariffs, import fees, and faster shipping. Research and Shortlist U.S. Packaging Suppliers Use trusted industry resources to find reliable U.S. suppliers that match your needs: Thomasnet.com – A directory of U.S. manufacturers. Packaging trade shows – Events like Pack Expo allow you to meet suppliers in person. Industry associations – Groups such as the Paperboard Packaging Council (PPC) provide vetted supplier contacts. Customer reviews & referrals – Ask other businesses in your industry for supplier recommendations. Verify Quality and Production Capabilities Once you’ve shortlisted potential suppliers, request samples and assess: Material strength and durability Print quality and branding capabilities Compliance with industry standards Lead times for production and delivery Consider visiting the supplier’s facility or conducting a virtual audit to ensure their production meets your expectations. Plan for a Gradual Transition Switching suppliers overnight can cause disruptions. Instead, transition gradually: Start with a trial order to test production quality and logistics. Phase in packaging production while maintaining a safety stock from your existing supplier. Work closely with your new supplier to adjust specifications and streamline the transition. Update Logistics and Inventory Management Domestic sourcing means adjusting your supply chain to reflect shorter lead times and different production schedules. Work with your logistics team to: Revise warehouse stocking strategies to accommodate new delivery schedules. Update procurement and inventory systems to reflect new supplier terms. Coordinate with fulfillment teams to ensure packaging integration with existing operations. Establish a Long-Term Supplier Relationship A successful transition is not just about switching suppliers—it’s about forming a reliable long-term partnership. Communicate regularly on: Production forecasts and demand planning Opportunities for cost savings and efficiency improvements New packaging innovations and custom solutions Final Thoughts: Making the Switch Smoothly Transitioning to a domestic U.S. packaging supplier requires strategic planning, but the benefits—including faster lead times, cost predictability, and improved quality control—make it a worthwhile move. By following these steps, businesses can ensure a seamless transition while securing a stronger, more cost-effective packaging supply chain. Looking to transition to a trusted U.S. packaging supplier? Contact Brown Packaging today to explore custom solutions tailored to your business needs. (714)300-0650 request@brownpackaging.com Most Recent Posts: Categories: Corrugated Ecommerce ESD Design Display Flexible Packaging Foam Folding Carton Packaging Plastic Packaging Pouch Printing Protection Retail Rigid Box Thermoform Sustainability Subscribe To Our Newsletter By submitting your information, you agree to our terms and conditions and privacy policy. Custom Packaging Facebook Twitter LinkedIn Pinterest Relevant Posts
When designing flexible packaging for perishables, customers often have initial ideas for graphics but lack clarity on functional aspects critical to product performance. Shelf life and gas-filled packaging are two essential considerations that significantly impact packaging design and material selection. Here’s what you need to know. Shelf Life Expectancy for Perishables The expected shelf life of a product determines the protective requirements of its packaging. For perishables, maintaining freshness, flavor, and safety over time is paramount. Key Packaging Features for Shelf Life: Barrier Protection Packaging should guard against oxygen, moisture, and light exposure, which can cause spoilage or degrade product quality. High-barrier films or laminated layers are commonly used to extend shelf life by minimizing exposure to external elements. Seal Integrity A strong, airtight seal prevents contamination and ensures freshness. Heat sealing is a common method for flexible packaging to create durable closures. Material Durability Packaging must withstand the storage environment, whether refrigerated, frozen, or at room temperature. For example: Refrigerated goods need materials resistant to condensation. Frozen products require films that remain flexible and crack-free at low temperatures. Labeling and Compliance Shelf life is often tied to regulatory requirements for perishables. Clear labeling and compliance with industry standards are essential. Gas-Filled Packaging for Freshness For products requiring extended shelf life or enhanced visual appeal, gas-filled packaging, also known as Modified Atmosphere Packaging (MAP), is a valuable solution. Benefits of Gas-Filled Packaging: Extended Freshness Replacing oxygen with nitrogen or carbon dioxide slows oxidation and microbial growth, keeping products fresh longer. Physical Protection The inflated appearance of gas-filled packages acts as a cushion, protecting fragile items like chips or baked goods from crushing. Enhanced Product Presentation The puffed look creates a clean, appealing appearance, boosting consumer confidence in the product’s quality. Packaging Requirements for Gas Filling: Specialized Films: Materials must retain the gas mixture without leaks or permeability. Precision Sealing: Ensures the modified atmosphere remains intact until the product is opened. Equipment Compatibility: MAP requires specialized machinery to inject and seal the gas mixture. Practical Applications Examples by Product Type: Snacks (Chips, Crackers): High-barrier films and nitrogen filling protect against staleness and physical damage. Fresh Produce: MAP with a blend of nitrogen and carbon dioxide slows ripening and spoilage. Meat and Dairy Products: Oxygen-free packaging prevents microbial growth and oxidation, extending shelf life. Why It Matters Incorporating the right flexible packaging solution for perishables ensures product integrity, reduces waste from spoilage, and meets consumer expectations for quality. Whether it’s a high-barrier film for extended shelf life or MAP for enhanced freshness and protection, choosing the right approach is critical to product success. Need expert advice on flexible packaging? Let us guide you through the design and selection process to ensure your product performs flawlessly in its packaging. (714)300-0650 request@brownpackaging.com Most Recent Posts: Categories: Corrugated Ecommerce ESD Design Display Flexible Packaging Foam Folding Carton Packaging Plastic Packaging Pouch Printing Protection Retail Rigid Box Thermoform Sustainability Subscribe To Our Newsletter By submitting your information, you agree to our terms and conditions and privacy policy. Flexible Packaging Facebook Twitter LinkedIn Pinterest Relevant Posts
When designing flexible packaging, one key consideration is how the product will be displayed: Will it be showcased individually on retail shelves or packed in bulk carton packaging for distribution? This decision impacts the design, materials, and functionality of the packaging, as well as its cost-effectiveness and visual appeal. Here’s what you need to know about aligning your packaging with your display or bulk requirements. Retail Display Packaging If your product will be displayed individually on retail shelves, the packaging must do more than just protect the product—it needs to sell it. Visual appeal, easy access, and branding play crucial roles in grabbing consumer attention. Key Features for Retail Display Packaging: Eye-Catching Design Use vibrant colors, bold graphics, and clear branding to stand out on crowded shelves. Include essential product information and marketing messages prominently on the front. Structural Integrity The packaging must hold its shape and stand upright, whether hung on a pegboard, stacked, or placed in a display box. Convenience for Consumers Easy-to-open features like tear notches or resealable closures enhance the user experience. Sustainability Retailers and consumers value eco-friendly packaging. Options like recyclable or biodegradable materials align with these preferences. Practical Examples: Snack Pouches: Designed with vibrant graphics and resealable zippers for easy access and freshness. Single-Serve Items: Packaging with perforations for hanging or stacking, ideal for point-of-sale displays. Bulk Carton Packaging For products distributed in bulk, the focus shifts from individual consumer appeal to efficient storage and transportation. Bulk carton packaging prioritizes cost-effectiveness, protection, and ease of handling. Key Features for Bulk Carton Packaging: Protective Design Durable materials like multi-layer flexible films or reinforced cartons ensure the product withstands stacking and shipping stresses. Incorporate cushioning elements if the products are fragile. Efficient Packing Optimize the size and shape of individual packages to maximize space utilization within the carton. Consider flat or nested packaging styles to reduce overall bulk. Clear Labeling Include external labels with product details, barcodes, and handling instructions to simplify logistics. Sustainability Bulk cartons often use corrugated materials or eco-friendly liners to minimize environmental impact. Practical Examples: Foodservice Packaging: Large pouches of sauces or ingredients packed in cartons for restaurants or caterers. Retail Restocking: Individually wrapped items packed in bulk for efficient replenishment of store shelves. Comparing Display vs. Bulk Carton Packaging Aspect Retail Display Bulk Carton Packaging Primary Goal Attract and engage consumers at point-of-sale. Protect and transport large quantities efficiently. Material Focus High-quality visuals and convenience features. Durability and space optimization. Sustainability Often requires consumer-friendly recyclable options. Focus on reducing overall material waste. Customization Tailored to enhance shelf presence. Standardized for easy stacking and shipping. Questions to Ask When Deciding Where Will the Product Be Sold? Retail shelves or wholesale distribution centers? What Is the End User’s Interaction? Will the packaging be visible to consumers, or will it only be seen by retailers or logistics teams? What Are the Transportation Requirements? Does the packaging need to be compact and durable for long-distance shipping? What Are the Storage Conditions? Will the product sit in warehouses or need to fit specific shelving configurations? Why This Decision Matters Choosing between retail display and bulk carton packaging affects every aspect of your product’s journey—from the first impression on customers to the efficiency of shipping and storage. Balancing these factors ensures your packaging meets both marketing and logistical needs. Need help designing packaging for your product’s unique requirements? Contact us to develop custom solutions tailored to your distribution strategy! (714)300-0650 request@brownpackaging.com Most Recent Posts: Categories: Corrugated Ecommerce ESD Design Display Flexible Packaging Foam Folding Carton Packaging Plastic Packaging Pouch Printing Protection Retail Rigid Box Thermoform Sustainability Subscribe To Our Newsletter By submitting your information, you agree to our terms and conditions and privacy policy. Flexible Packaging Facebook Twitter LinkedIn Pinterest Relevant Posts
For pharmaceutical companies, sourcing packaging has become more complex in recent years. Tariffs on imported materials and printed components are creating pricing pressure, disrupting long-term contracts, and forcing many buyers to rethink where and how they source their packaging. Whether you rely on overseas suppliers or work with a domestic partner who sources internationally, tariffs can affect the cost and availability of critical packaging components like folding cartons, blister packs, inserts, and corrugated shippers. Here’s how to understand the impact—and what you can do to stay ahead. Know What’s Being Taxed Not all pharmaceutical packaging is affected by tariffs in the same way. Many of the items commonly used in pharma packaging fall under categories that have been hit with tariffs in recent U.S.–China trade actions. These may include: Printed folding cartons and inserts Blister pack materials (including PVC and foil) Corrugated shipper boxes Labels and leaflets Some specialty coatings and substrates Tariff rates can vary, depending on the material, country of origin, and current trade policy. What seems like a small increase per unit can lead to massive cost increases at scale. Review Your Supplier’s Origin and Production Model Even if your supplier is based in the U.S., they may still source raw materials, substrates, or finished packaging components from tariff-impacted countries. It’s important to ask: Where is each component of my packaging produced? Does the supplier import printed materials or raw board? Are any secondary processes (like lamination or foil stamping) outsourced overseas? Understanding your true supply chain origin helps you identify where the tariff risks are—so you can plan ahead. Reevaluate Total Cost of Ownership Increased tariffs often eliminate the price advantage that used to come with overseas packaging. When you factor in: Tariffs Rising freight costs Port delays and longer lead times Quality control or communication issues You may find that domestic packaging suppliers are now more competitive on both cost and reliability. Talk to Your Packaging Supplier About Domestic Alternatives If you’re concerned about exposure to tariffs, a proactive supplier should be able to: Offer U.S.-made or NAFTA-friendly alternatives Suggest design or material changes to reduce cost impact Help consolidate SKUs or adjust specs to simplify sourcing Provide packaging that meets FDA labeling and compliance requirements domestically Shifting to U.S.-based production doesn’t always mean higher cost—it often brings improved supply chain visibility, faster lead times, and fewer surprises. Factor Tariffs Into Long-Term Strategy If you’re renegotiating contracts, launching new SKUs, or scaling production, factor tariff risk into your 12–24 month outlook. Ask your supplier: Can they lock in pricing or hold stock domestically? Do they have backup sourcing options if trade rules change again? Are they monitoring tariff changes and proactively communicating impacts? Being reactive to tariffs leads to missed margins and production delays. Building flexibility into your packaging strategy now can protect your product pipeline later. Final Thoughts Tariffs are no longer a temporary nuisance—they’re a permanent part of global sourcing. For pharmaceutical brands, that means understanding where your packaging is coming from, how trade policy affects it, and what options exist to reduce risk and cost. Looking for help minimizing tariff exposure on your pharmaceutical packaging?We can walk you through domestic solutions, supply chain planning, and structural design adjustments to keep your product protected and your packaging program compliant. (714)300-0650 request@brownpackaging.com Most Recent Posts: Categories: Corrugated Ecommerce ESD Design Display Flexible Packaging Foam Folding Carton Packaging Plastic Packaging Pouch Printing Protection Retail Rigid Box Thermoform Sustainability Subscribe To Our Newsletter By submitting your information, you agree to our terms and conditions and privacy policy. Medical Packaging Facebook Twitter LinkedIn Pinterest Relevant Posts
Your packaging budget isn’t just about cost—it’s about timing, opportunity, and alignment with your business goals. Sticking with the same spend year after year might feel safe, but it could be holding back your growth, hurting efficiency, or wasting resources. Whether you’re overspending or under-investing, here are the moments that should prompt you to revisit your packaging strategy and budget. You’re Launching a New Product or SKU A new product deserves more than a recycled box layout. New sizes, audiences, or channels often call for a different structure, material, or finish. Why it matters:New SKUs are an opportunity to streamline, improve presentation, and rethink how much you’re really spending—and what that packaging is saying about your brand. You’re Expanding Into Retail Retail-ready packaging often has very different requirements than e-commerce or wholesale. Club stores, chains, and boutique retailers all expect shelf presence, compliance, and clean branding. Why it matters:Retail packaging might require a higher initial investment, but it must deliver on visibility, protection, and speed of setup—making your budget worth every cent. You’re Experiencing Increased Damage or Returns If your return rate is creeping up due to shipping damage, broken seals, or crushed boxes, it’s not just a fulfillment problem—it’s a packaging problem. Why it matters:Investing in stronger board grades, better inserts, or improved closures can reduce product loss, customer complaints, and return shipping costs—saving more in the long run. Your Shipping and Fulfillment Costs Are Rising Higher freight bills or warehouse inefficiencies are often tied to inefficient packaging: oversized boxes, time-consuming assembly, or mismatched pallets. Why it matters:This is the moment to reallocate budget toward structural redesign or automation-friendly packaging that reduces labor, materials, and dimensional weight. You’re Rebranding or Updating Product Presentation Visual upgrades require packaging that reflects your new identity. Fonts, color palettes, finishes, and unboxing elements all play a role in reinforcing your new look. Why it matters:A rebrand without packaging alignment creates disconnect. It’s worth reevaluating spend to ensure your packaging amplifies—not undercuts—your brand’s direction. You’re Scaling Fast Rapid growth often exposes flaws in outdated packaging systems. What worked at 1,000 units a month might break down—or blow out your budget—at 50,000. Why it matters:Scale brings leverage. You may need to spend more upfront for better design and automation, but the unit cost savings and operational gains are well worth it. Your Customer Expectations Have Changed Today’s buyers care about sustainability, ease of use, and presentation. If you’re receiving feedback about excess packaging, hard-to-open boxes, or lackluster branding—listen. Why it matters:Updating your packaging to meet expectations may cost more or less—but it’s worth reevaluating where your current spend is going and if it’s achieving the right impact. Final Thoughts A packaging budget isn’t just about reducing costs—it’s about investing wisely based on where your business is going. When the moment is right, a budget shift can unlock better efficiency, stronger branding, and fewer downstream issues. Not sure if it’s time to revisit your budget?We’ll help you identify key triggers, analyze your packaging ROI, and guide you toward smarter, more strategic spend that supports your goals. Need help sourcing or designing your custom pouches?We’re here to walk you through every step—from material selection and printing to structural design and compliance. (714)300-0650 request@brownpackaging.com Most Recent Posts: Categories: Corrugated Ecommerce ESD Design Display Flexible Packaging Foam Folding Carton Packaging Plastic Packaging Pouch Printing Protection Retail Rigid Box Thermoform Sustainability Subscribe To Our Newsletter By submitting your information, you agree to our terms and conditions and privacy policy. Custom Packaging Facebook Twitter LinkedIn Pinterest Relevant Posts