We offer a variety of custom packaging products and solutions to meet all your packaging needs in one place. You’ll work directly with a dedicated project specialist to customize your package according to your specifications, including branding, features, and design.
Corrugated Boxes
Folding Cartons
POP Displays
Pouches
Foam
Additional Packaging
Our stock packaging products, from corrugated boxes to stretch film, offer a wide selection, including essentials like tape, edge protectors, labels, and more, with quick turnaround times to meet your packaging needs efficiently.
Our stock packaging products, from corrugated boxes to stretch film, offer a wide selection, including essentials like tape, edge protectors, labels, and more, with quick turnaround times to meet your packaging needs efficiently.
We build durable and efficient packaging for simple to the most complex products.
Sterilization, clean room and medical compliant packaging products and solutions.
We serve a wide variety of businesses including: pet, toy, cosmetic, electronic and more.
At Brown Packaging, we help our clients create unique packages that reflect their brand and produce results. As a result, we look to add as much value to your packaging experience and product as possible with our services.
Optimize Your Packaging with Structural Design Services
Our structural design services optimize your packaging by enhancing durability and reducing material use, which leads to cost savings and increased sustainability. By focusing on efficient design, we help improve product protection, reduce shipping costs, and minimize environmental impact. These tailored solutions also boost your brand’s shelf presence, making your packaging both functional and attractive.
Optimize Your Packaging with Structural Design Services
Our structural design services optimize your packaging by enhancing durability and reducing material use, which leads to cost savings and increased sustainability. By focusing on efficient design, we help improve product protection, reduce shipping costs, and minimize environmental impact. These tailored solutions also boost your brand’s shelf presence, making your packaging both functional and attractive.
Our sustainable packaging products are designed to minimize environmental impact while maintaining top-notch quality and durability. Choose from a variety of eco-friendly materials, inks, prints and other customizable options to meet your sustainability goals.
Full-Service Packaging
Get all your packaging needs from one supplier, guiding you from concept to completion.
Flexible Solutions
We offer packaging options to suit the needs of any brand and budget.
Expert Assistance
Work one on one with a dedicated project manager from concept to completion.
Compliant Solutions
Our packaging solutions meet both retailer requirements and government regulations.
Full-Service Packaging
Get all your packaging needs from one supplier, guiding you from concept to completion.
Flexible Solutions
We offer packaging options to suit the needs of any brand and budget.
Expert Assistance
Work one on one with a dedicated project manager from concept to completion.
Compliant Solutions
Our packaging solutions meet both retailer requirements and government regulations.
If you need any assistance with your packaging or have a question, then contact us directly at request@brownpackaging.com or (714)300-0650. Learn more about packaging by reading our blog posts on new and trending topics.
Custom packaging isn’t just an expense—it’s an investment that plays a pivotal role in brand identity, customer satisfaction, and even revenue growth. While many businesses shy away from custom packaging due to cost concerns, understanding its value and the factors influencing pricing can help you make informed decisions. In this blog, we’ll uncover the real cost of custom packaging, explore its benefits, and provide actionable tips to maximize your ROI. Why Custom Packaging Matters Custom packaging is more than a box or wrapper; it’s a brand statement and a customer experience enhancer. Brand Identity: High-quality custom packaging reinforces your brand’s image, making your product instantly recognizable. Customer Experience: A memorable unboxing experience can create lasting customer loyalty and boost word-of-mouth marketing. Perceived Value: Premium packaging elevates the perceived value of your product, making it stand out from competitors. Key Factors Influencing Custom Packaging Costs Material Choices The type of material used significantly affects cost and functionality. Corrugated Boxes: Durable and cost-effective, ideal for shipping. Rigid Boxes: Luxurious but pricier, often used for high-end products. Eco-Friendly Options: Sustainable materials like kraft paper or biodegradable plastics, which appeal to eco-conscious consumers, can increase initial costs but offer long-term brand value. Printing Techniques Digital Printing: Great for small orders; cost-effective but with limited precision. Offset Printing: Best for bulk orders; higher upfront costs but offers superior quality. Special Effects: Add-ons like embossing, foil stamping, or spot UV can enhance your design but also increase expenses. Design Complexity Intricate designs, custom shapes, and multi-component packaging raise production costs. Partnering with experienced designers can optimize the balance between creativity and cost. Order Quantity Bulk ordering reduces the per-unit cost due to economies of scale. Smaller orders may result in higher per-unit pricing. Features For Common Packaging Types Packaging Type Key Features Corrugated Boxes Durable, recyclable, cost-effective. Rigid Boxes Luxurious feel, used for premium products. Folding Cartons Lightweight, customizable for retail. Custom Mailer Boxes Branding-focused, ideal for e-commerce. Eco-Friendly Options Sustainable, aligns with green initiatives. How to Optimize Custom Packaging Costs Prioritize Materials WiselyChoose materials that balance quality and cost. For example, opt for kraft paper for eco-friendly yet affordable packaging or corrugated boxes for high durability. Leverage Bulk OrdersOrder in bulk to take advantage of volume discounts. This strategy significantly reduces per-unit costs. Simplify DesignA clean, minimalist design can be cost-effective and still make a bold statement. Complex designs often require more resources and time to produce. Use Technology for EfficiencyAutomation and advanced design software can streamline the production process, saving time and reducing errors. Enhancing the Unboxing Experience on a Budget You don’t need to overspend to impress your customers. Here’s how: Add personalized notes or custom stickers. Use branded tissue paper to add elegance without breaking the bank. Include QR codes linking to exclusive content or promotions. FAQs About Custom Packaging Costs How much does custom packaging design cost?Design services typically range from $300 to $5,000, depending on the complexity and expertise involved. What percentage of my product price should packaging cost?Aim to allocate 8-10% of your product’s retail price to packaging costs. Is custom packaging worth the investment?Yes. Custom packaging enhances brand recognition, improves customer satisfaction, and can even justify premium pricing for your products. Conclusion Custom packaging is an essential tool for businesses looking to elevate their brand and enhance customer loyalty. By understanding the factors that influence cost and employing smart strategies to optimize expenses, you can create packaging that delivers both aesthetic and functional value without overextending your budget. Ready to take your packaging to the next level? Partner with us to create customized solutions tailored to your brand and budget. Contact us today! (714)300-0650 request@brownpackaging.com Most Recent Posts: Categories: Corrugated Ecommerce ESD Design Display Flexible Packaging Foam Folding Carton Packaging Plastic Packaging Pouch Printing Protection Retail Rigid Box Thermoform Sustainability Subscribe To Our Newsletter By submitting your information, you agree to our terms and conditions and privacy policy. Custom Packaging Facebook Twitter LinkedIn Pinterest Relevant Posts
When shipping a bike, selecting the right type of packaging is essential for ensuring protection, efficiency, and cost-effectiveness. While stock bike shipping boxes provide a ready-made, standardized solution, custom bike shipping boxes offer a tailored approach to meet specific needs. Understanding the differences between these two options can help businesses and individuals determine which is the best choice for their shipping requirements. Stock Bike Shipping Boxes: A Convenient Standard Option Stock bike shipping boxes are pre-made, widely available, and come in standardized sizes. These boxes are typically used by individuals shipping their bike from one location to another, whether for travel, relocation, or selling a used bike. Benefits of Stock Bike Shipping Boxes: Cost-Effective – Stock boxes are typically more affordable since they are mass-produced and readily available. Easily Accessible – Available from packaging suppliers and bike shops, making them a quick and convenient option. Meets Standard Shipping Requirements – Designed to comply with general shipping regulations, ensuring ease of transit with most carriers. Suitable for General Use – Ideal for standard bike models without unusual dimensions or specialized packaging needs. Limitations of Stock Bike Shipping Boxes: Limited Protection for High-Value or Specialty Bikes – May not offer reinforced strength for heavier or fragile bikes. Fixed Dimensions – Bikes that don’t conform to standard sizes may require modifications, extra padding, or additional packaging materials. Less Branding Opportunity – Standard boxes lack customization options for branding, instructions, or added protection features. Custom Bike Shipping Boxes: A Tailored Packaging Solution Custom bike shipping boxes are designed specifically to fit unique bike models, dimensions, and protection requirements. These boxes are most commonly used by businesses shipping new bikes and companies that require optimized efficiency, branding, and compliance with packaging standards. Benefits of Custom Bike Shipping Boxes: Perfect Fit for Any Bike – Designed to accommodate non-standard, electric, performance, or oversized bikes with precision. Enhanced Protection – Can include reinforced walls, inserts, corrugated or foam padding, and impact-resistant materials to prevent damage during transit. Optimized for Shipping Costs – Custom sizing reduces unnecessary empty space, helping to lower dimensional weight charges. Branded Packaging Options – Allows businesses to include logos, handling instructions, and marketing elements for a professional presentation. Eco-Friendly Customization – Options for sustainable materials and right-sized packaging to minimize waste. Limitations of Custom Bike Shipping Boxes: Higher Cost – Custom boxes typically cost more due to tailored design and lower production volume. Longer Lead Time – Requires time for design, prototyping, and production, making them less ideal for last-minute shipments. Minimum Order Quantities – Some suppliers may have quantity requirements, which may not be suitable for individual small businesses. Stock vs. Custom Bike Shipping Boxes: Key Differences Feature Stock Bike Shipping Box Custom Bike Shipping Box Used By Individuals shipping bikes from point A to B Businesses shipping new bikes, brands with packaging standards Availability Readily available Made-to-order Protection Level Standard protection Enhanced protection with reinforcements Fit Fixed sizes Tailored to specific bike dimensions Branding Options None Custom printing, logos, and instructions Cost Lower upfront cost Higher cost but optimized for efficiency Best For Standard bike models, quick shipments High-value, oversized, or specialty bikes Which Option is Right for You? Choose a Stock Bike Shipping Box if you need a cost-effective, readily available solution for standard-sized bikes with minimal packaging concerns. Opt for a Custom Bike Shipping Box if you require a precise fit, enhanced protection, or branded packaging for high-value or specialty bikes. Get the Right Bike Shipping Box for Your Needs Whether you need stock bike shipping boxes for quick shipments or custom-designed packaging for added protection and branding, Brown Packaging offers tailored solutions to meet your requirements. Contact us today to discuss your bike shipping packaging needs and find the best option for your business or personal use! (714)300-0650 request@brownpackaging.com Most Recent Posts: Categories: Corrugated Ecommerce ESD Design Display Flexible Packaging Foam Folding Carton Packaging Plastic Packaging Pouch Printing Protection Retail Rigid Box Thermoform Sustainability Subscribe To Our Newsletter By submitting your information, you agree to our terms and conditions and privacy policy. Bike Packaging Facebook Twitter LinkedIn Pinterest Relevant Posts
Internal components, such as delicate electronics, mechanical parts, or fragile materials, require specialized protective packaging to ensure they arrive intact and functional. Whether you’re shipping sensitive circuit boards, mechanical assemblies, or fragile items, choosing the right packaging materials and methods is crucial to safeguarding against impacts, moisture, and static electricity. This guide will explore the best options for protective packaging, factors to consider, and how to balance protection with cost-effectiveness. Key Protective Packaging Materials for Internal Components Foam Padding Purpose: Provides cushioning to absorb shocks and vibrations. Features: Available in various densities and can be custom-cut to fit specific components. Best For: Mechanical parts, electronics, and delicate items requiring precise protection. Pro Tip: Use closed-cell foam for water resistance or open-cell foam for lightweight cushioning. Anti-Static Packaging Purpose: Prevents electrostatic discharge (ESD) damage to sensitive electronics. Options: Anti-static bags, wraps, or sheets. Best For: Circuit boards, semiconductors, and other sensitive electronics. Pro Tip: Pair anti-static packaging with conductive foam for added protection. Desiccant Packs Purpose: Controls moisture levels to prevent corrosion or degradation. Features: Often included in sealed environments or humid regions. Best For: Components sensitive to humidity, such as optical lenses or metal parts. Pro Tip: Use desiccant packs alongside vacuum-sealed bags for maximum moisture control. Custom-Molded Trays Purpose: Offers precision support and protection by holding components securely in place. Materials: Rigid foam, plastic, or thermoformed trays. Best For: High-value or irregularly shaped components. Pro Tip: Custom trays can be designed to stack efficiently for space-saving during shipping. Bubble Wrap Purpose: Provides general-purpose cushioning for smaller, less sensitive components. Features: Lightweight and cost-effective. Best For: Non-static-sensitive parts or as secondary protection within a larger package. Pro Tip: Opt for anti-static bubble wrap when shipping electronics. Blister Packs Purpose: Securely holds individual components while protecting them from abrasion and impacts. Features: Transparent plastic covering for easy identification. Best For: Small parts requiring visibility and light protection. Factors to Consider When Choosing Protective Packaging Component Sensitivity Identify vulnerabilities to impacts, vibration, static electricity, or moisture. Use anti-static solutions for electronics and moisture-proof options for humidity-sensitive items. Environmental Conditions Evaluate storage and shipping environments for temperature extremes, humidity, or exposure to handling risks. Combine desiccant packs and sealed pouches for high-humidity regions. Packaging Size and Weight Ensure protective materials fit efficiently within the larger packaging without adding unnecessary bulk or weight. Choose lightweight options like foam padding or bubble wrap to reduce shipping costs. Cost Considerations Balance the level of protection with budget constraints. Custom solutions like molded trays may have higher upfront costs but reduce damage-related expenses in the long run. Best Practices for Protective Packaging Combine Multiple Materials Use foam inserts with anti-static wraps for dual protection against impacts and static discharge. Test Your Packaging Conduct drop tests and vibration simulations to ensure your chosen packaging holds up during transit. Label Packages Clearly Use “Fragile” and “Handle with Care” labels to inform handlers about the sensitivity of the contents. Use Recyclable Options Opt for environmentally friendly materials, like recyclable foam or biodegradable pouches, to reduce waste. Conclusion Protective packaging for internal components is essential for ensuring product safety during shipping and storage. By selecting the right combination of materials and considering environmental and cost factors, you can protect delicate items effectively while maintaining efficiency and budget control. Need help designing protective packaging solutions? Contact us today for customized options tailored to your components’ needs! Tips to Keep Your Project on Schedule Communicate Clearly Provide detailed specifications and feedback promptly at every stage. Plan Ahead Start the custom packaging process early to account for unexpected delays. Work with Trusted Partners Choose a reliable packaging supplier with a proven track record for meeting deadlines. Avoid Last-Minute Changes Finalize designs, quantities, and materials before production begins. Conclusion Creating custom packaging is a multi-step process that requires time and collaboration. By understanding the timeline and potential challenges at each phase, you can plan your project effectively and ensure a smooth transition from design to delivery. Ready to start your custom packaging project? Contact us today to discuss your needs and get started on a timeline tailored to your business! (714)300-0650 request@brownpackaging.com Most Recent Posts: Categories: Corrugated Ecommerce ESD Design Display Flexible Packaging Foam Folding Carton Packaging Plastic Packaging Pouch Printing Protection Retail Rigid Box Thermoform Sustainability Subscribe To Our Newsletter By submitting your information, you agree to our terms and conditions and privacy policy. Custom Packaging Facebook Twitter LinkedIn Pinterest Relevant Posts
High-end products deserve more than protection—they require packaging that conveys value, craftsmanship, and prestige from the moment it’s seen or touched. Whether you’re selling luxury cosmetics, premium electronics, specialty foods, or curated gift sets, the packaging becomes a vital part of the product experience. From tactile finishes to custom structures, here are the best packaging solutions for premium brands looking to stand out and connect with discerning customers. Rigid Boxes Why it’s premium:Rigid boxes (also called set-up boxes) are the gold standard of luxury packaging. Built from dense paperboard, they offer a strong, weighty feel, excellent structure, and endless customization options—like magnetic closures, ribbon pulls, or lift-off lids. Best for: Luxury cosmetics and skincare Tech accessories and watches Gift sets and influencer kits Folding Cartons with Premium Finishes Why it’s premium:Folding cartons can be elevated with the right combination of coatings, textures, and print effects. Soft-touch matte coatings, foil stamping, embossing, and spot UV all contribute to a high-end visual and tactile feel while keeping costs lower than rigid boxes. Best for: Perfume, supplements, and wellness products Boutique food and beverage Subscription box inserts Litho-Labeled Corrugated Boxes Why it’s premium:For brands that want structural strength without sacrificing print quality, litho-labeled corrugated boxes are the solution. A high-resolution printed label is laminated to the box, allowing for photo-quality graphics, bold color, and protective finishes. Best for: E-commerce shipping with a luxury unboxing feel Premium consumer electronics Club store or endcap-ready packaging Custom Inserts (Foam, Chipboard, or Molded Pulp) Why it’s premium:Premium packaging often includes tailored inserts to cradle products securely and create a layered unboxing experience. Options like velvet-lined foam, die-cut chipboard, or eco-friendly molded pulp provide protection and elegance in one. Best for: Fragile or high-value items Multi-component kits Gift-ready packaging Luxury Bags and Pouches Why it’s premium:For retail and gifting, high-end paper or fabric tote bags add refinement. Custom-printed drawstring pouches or inner wraps enhance the experience and offer reusability, which customers appreciate. Best for: Boutique retail Apparel and jewelry Trade shows and launch events Enhanced Printing and Finishing Techniques Why it’s premium:The details matter. Features like: Foil stamping for elegance and shine Debossing/embossing for texture and depth Soft-touch or velvet lamination for a luxe feel Spot UV to highlight logos or patterns …transform ordinary boxes into memorable brand moments. Magnetic Closures and Custom Hardware Why it’s premium:Magnetic flaps, ribbon closures, and metal clasps provide a refined, gift-worthy presentation. These features not only enhance functionality but also elevate the perceived value of what’s inside. Best for: Jewelry, spirits, and limited editions Corporate gifts Collector items Final Thoughts High-end packaging isn’t just about looks—it’s about creating an experience that aligns with your product and speaks directly to your audience. With the right structure, materials, and finishes, your packaging becomes a powerful tool for brand storytelling, perceived value, and customer loyalty. Ready to build a premium packaging experience?We’ll help you source and design high-end solutions that match your product’s value—and exceed your customer’s expectations. (714)300-0650 request@brownpackaging.com Most Recent Posts: Categories: Corrugated Ecommerce ESD Design Display Flexible Packaging Foam Folding Carton Packaging Plastic Packaging Pouch Printing Protection Retail Rigid Box Thermoform Sustainability Subscribe To Our Newsletter By submitting your information, you agree to our terms and conditions and privacy policy. Custom Packaging Facebook Twitter LinkedIn Pinterest Relevant Posts
Not every product calls for ultra-premium packaging—but that doesn’t mean you have to settle for generic or low-quality. For many brands, the sweet spot lies in mid-tier packaging: options that look professional, protect well, and offer strong visual appeal at a reasonable cost. Whether you’re scaling up, entering retail, or upgrading from basic stock solutions, these packaging choices strike the right balance between performance, branding, and budget. Folding Cartons with Simple Print Why it’s high-value:Folding cartons offer excellent customization, compact storage, and fast turnaround times. By sticking to clean designs, single-color branding, or standard finishes, you can maintain a polished retail presence without high production costs. Best for: Wellness and supplements Personal care and beauty Food and beverage products Corrugated Mailer Boxes with Flexo Print Why it’s high-value:Die-cut mailers are perfect for e-commerce and DTC brands. Using flexographic printing on kraft or white corrugated board keeps costs low while still delivering a branded unboxing experience. Best for: Apparel and accessories Subscription kits Promotional or sample packaging Litho-Labeled Corrugated (Selective Use) Why it’s high-value:Want crisp, colorful print without going full rigid box? Litho-labeled corrugated is a smart mid-tier option when used on key panels or for limited runs. Combine with standard structures to reduce cost. Best for: Display-ready retail boxes Giftable packaging Trade show and wholesale programs Foam or Chipboard Inserts Why it’s high-value:Custom foam and molded inserts can be expensive—but using stock chipboard or simple foam cutouts can provide protection and organization at a lower price point. Best for: Electronics and tools Fragile parts Multi-item kits Matte Aqueous Coatings or Spot Color Why it’s high-value:Skip expensive embellishments and opt for matte aqueous coatings or spot color applications to add a professional, clean finish to your packaging without going over budget. Best for: Retail cartons Lightweight boxes B2B presentation materials Kraft or White Corrugated with Interior Print Why it’s high-value:Exterior branding can stay simple while interior print adds impact during unboxing. It’s a great way to enhance customer experience affordably. Best for: DTC brands Club store multipacks Limited-edition drops Final Thoughts Mid-tier packaging is all about getting the most for your money—without cutting corners that affect customer experience or product safety. With the right materials and smart design choices, you can elevate your packaging while keeping it efficient and scalable. Need help finding the right packaging solution for your brand and budget?We’ll work with you to develop a custom plan that delivers performance, presentation, and value where it matters most. (714)300-0650 request@brownpackaging.com Most Recent Posts: Categories: Corrugated Ecommerce ESD Design Display Flexible Packaging Foam Folding Carton Packaging Plastic Packaging Pouch Printing Protection Retail Rigid Box Thermoform Sustainability Subscribe To Our Newsletter By submitting your information, you agree to our terms and conditions and privacy policy. Custom Packaging Facebook Twitter LinkedIn Pinterest Relevant Posts