We offer a variety of custom packaging products and solutions to meet all your packaging needs in one place. You’ll work directly with a dedicated project specialist to customize your package according to your specifications, including branding, features, and design.
Corrugated Boxes
Folding Cartons
POP Displays
Pouches
Foam
Additional Packaging
Our stock packaging products, from corrugated boxes to stretch film, offer a wide selection, including essentials like tape, edge protectors, labels, and more, with quick turnaround times to meet your packaging needs efficiently.
Our stock packaging products, from corrugated boxes to stretch film, offer a wide selection, including essentials like tape, edge protectors, labels, and more, with quick turnaround times to meet your packaging needs efficiently.
We build durable and efficient packaging for simple to the most complex products.
Sterilization, clean room and medical compliant packaging products and solutions.
We serve a wide variety of businesses including: pet, toy, cosmetic, electronic and more.
At Brown Packaging, we help our clients create unique packages that reflect their brand and produce results. As a result, we look to add as much value to your packaging experience and product as possible with our services.
Optimize Your Packaging with Structural Design Services
Our structural design services optimize your packaging by enhancing durability and reducing material use, which leads to cost savings and increased sustainability. By focusing on efficient design, we help improve product protection, reduce shipping costs, and minimize environmental impact. These tailored solutions also boost your brand’s shelf presence, making your packaging both functional and attractive.
Optimize Your Packaging with Structural Design Services
Our structural design services optimize your packaging by enhancing durability and reducing material use, which leads to cost savings and increased sustainability. By focusing on efficient design, we help improve product protection, reduce shipping costs, and minimize environmental impact. These tailored solutions also boost your brand’s shelf presence, making your packaging both functional and attractive.
Our sustainable packaging products are designed to minimize environmental impact while maintaining top-notch quality and durability. Choose from a variety of eco-friendly materials, inks, prints and other customizable options to meet your sustainability goals.
Full-Service Packaging
Get all your packaging needs from one supplier, guiding you from concept to completion.
Flexible Solutions
We offer packaging options to suit the needs of any brand and budget.
Expert Assistance
Work one on one with a dedicated project manager from concept to completion.
Compliant Solutions
Our packaging solutions meet both retailer requirements and government regulations.
Full-Service Packaging
Get all your packaging needs from one supplier, guiding you from concept to completion.
Flexible Solutions
We offer packaging options to suit the needs of any brand and budget.
Expert Assistance
Work one on one with a dedicated project manager from concept to completion.
Compliant Solutions
Our packaging solutions meet both retailer requirements and government regulations.
If you need any assistance with your packaging or have a question, then contact us directly at request@brownpackaging.com or (714)300-0650. Learn more about packaging by reading our blog posts on new and trending topics.
Solid Bleached Sulfate (SBS) is a premium paperboard material known for its high brightness, smooth surface, and superior printability. Made from bleached virgin wood pulp, SBS is widely used in folding carton packaging across industries such as cosmetics, pharmaceuticals, food, and luxury goods. Its clean, white appearance and structural integrity make it the preferred choice for brands that prioritize aesthetics, durability, and versatility. Key Advantages of SBS for Folding Carton Packaging Superior Print Quality and Brand Appeal SBS offers a smooth, bright white surface that enables high-quality printing, embossing, foil stamping, and other finishing effects. This makes it ideal for brands that require: Crisp graphics and sharp text for premium branding. Consistent color reproduction for high-end product packaging. Luxurious finishes that enhance shelf appeal, such as gloss, matte, and soft-touch coatings. Excellent Structural Integrity and Durability Despite being a lightweight material, SBS has excellent rigidity and strength, ensuring that cartons maintain their shape and protect products effectively. Its advantages include: Resistant to bending and tearing, making it suitable for intricate packaging designs. Ideal for die-cutting and creasing, allowing for precision in box construction. Can support various coatings and laminations for added protection. Food-Grade and FDA-Compliant SBS is widely used in food and beverage packaging due to its FDA approval for direct food contact. Its benefits for food-grade packaging include: Non-toxic and odor-free, ensuring product integrity. Compatible with moisture-resistant coatings for frozen and refrigerated products. Commonly used in bakery boxes, frozen food cartons, and beverage carriers. Versatile for Multiple Industries and Applications SBS is used across various industries due to its adaptability to different printing, finishing, and structural requirements. Common applications include: Cosmetic and personal care packaging (perfume boxes, skincare cartons). Pharmaceutical packaging (medicine cartons, blister pack sleeves). Luxury packaging (premium gift boxes, chocolate cartons). Retail and consumer goods packaging (electronics, toys, and apparel boxes). How SBS Compares to Other Paperboard Materials Feature SBS (Solid Bleached Sulfate) Coated Unbleached Kraft Coated Recycled Board Appearance Bright white, smooth surface Natural brown, rustic look Grayish tone, rougher texture Printability Excellent for high-end graphics Less vibrant than SBS Limited due to uneven surface Strength & Rigidity Strong, holds shape well More durable for heavier products Moderate strength, less rigid Sustainability Virgin pulp, recyclable Recyclable, higher sustainability Recycled content, eco-friendly Best For Cosmetics, pharmaceuticals, luxury goods Beverage carriers, durable boxes Budget-friendly, mass-market packaging When to Choose SBS for Folding Cartons SBS is the best choice when premium branding, structural integrity, and high-quality printing are essential. Consider SBS if: You require sharp graphics and high-end finishing options. Your product needs rigid, reliable protection. You’re in an industry where appearance and consumer perception are critical (luxury goods, cosmetics, pharmaceuticals, specialty food). Final Thoughts: SBS as the Top Folding Carton Material SBS is the preferred material for brands looking for premium printability, durability, and versatility in folding carton packaging. Its bright white appearance, superior printing capabilities, and adaptability make it the ideal solution for businesses prioritizing brand image and high-quality packaging. Need high-quality folding carton packaging? Contact Brown Packaging today to explore the best SBS solutions for your business! (714)300-0650 request@brownpackaging.com Most Recent Posts: Categories: Corrugated Ecommerce ESD Design Display Flexible Packaging Foam Folding Carton Packaging Plastic Packaging Pouch Printing Protection Retail Rigid Box Thermoform Sustainability Subscribe To Our Newsletter By submitting your information, you agree to our terms and conditions and privacy policy. Folding Carton Facebook Twitter LinkedIn Pinterest Relevant Posts
Whether you’re traveling with your bike, shipping it to a new location, or selling it, choosing the right bike shipping box is essential for safe transport and proper handling. Standard bike shipping boxes are designed to fit most bicycles while staying within common shipping size limits, preventing additional fees or complications. Understanding the size, weight, and cost of bike shipping boxes ensures that your bike remains protected and arrives safely at its destination. Standard Bike Shipping Box Sizes While bike shipping boxes come in a variety of sizes, most manufacturers and packaging suppliers follow common dimensions that fit different types of bicycles. Below are some standard stock sizes used for bike packaging: 43 x 11 x 32 inches (110 x 28 x 82 cm) – Common for road bikes, hybrid bikes, and BMX bikes. 47 x 11 x 32 inches (120 x 28 x 82 cm) – Slightly larger, used for mountain bikes and larger road bikes. 51 x 11 x 32 inches (130 x 28 x 82 cm) – Fits larger bike frames and some touring bikes. 53 x 29 x 9 inches (134 x 73 x 22 cm) – Designed for mountain bikes with larger wheels. 54 x 28 x 8 inches (137 x 71 x 20 cm) – Used for some e-bikes or oversized bikes. 55 x 11 x 32 inches (140 x 28 x 82 cm) – Ideal for extended frames or custom bike builds. Choosing the correct size reduces empty space, preventing movement and potential damage during transit. Custom bike shipping boxes can also be made to fit specific bike models and components. Weight of a Bike Shipping Box The weight of a bike shipping box depends on its material and thickness, but on average, an empty corrugated bike shipping box weighs about 4 to 6 lbs (1.8 to 2.7 kg). Once packed, the total weight will vary based on the type of bike: Bike Type Average Bike Weight Estimated Packed Weight Hybrid Bike 25 lbs (11.5 kg) ~32 lbs (14.5 kg) Recumbent Bike 32 lbs (14.5 kg) ~40 lbs (18 kg) Beach Cruiser 37 lbs (16 kg) ~45 lbs (20.5 kg) E-Bike 50 lbs (23 kg) ~60 lbs (27 kg) BMX Bike 24 lbs (11 kg) ~30 lbs (13.6 kg) Road Bike 20 lbs (9 kg) ~28 lbs (12.7 kg) Mountain Bike 29 lbs (13 kg) ~38 lbs (17.2 kg) Kids’ Bike 18–26 lbs (8–11 kg) ~25–33 lbs (11–15 kg) To calculate total shipping weight, use this formula: Box Weight + Packing Materials + Bike Weight = Total Packed Weight How Much Does a Bike Shipping Box Cost? The cost of a bike shipping box varies depending on size, material, and whether it includes extra features like inserts, reinforcements, or branded printing. Pricing generally falls within these ranges: Basic Cardboard Bike Shipping Box: $8 – $25 Heavy-Duty Corrugated Bike Shipping Box: $25 – $50 Custom-Sized or Reinforced Bike Shipping Box: $40 – $80 Local bike shops often provide boxes for free or at a low cost, while packaging suppliers offer specialized boxes with extra protection for long-distance shipping. Final Thoughts: Choosing the Right Bike Shipping Box Selecting the right bike shipping box size, weight, and materials is essential for safe shipping. Standard stock bike shipping boxes accommodate most models, but for high-value, electric, or custom bikes, reinforced or custom-fit solutions may be necessary. Always ensure proper packing techniques to protect your bike during transit. Need a custom bike shipping box or expert guidance on the best packaging for your needs? Contact Brown Packaging today to explore our high-quality bike shipping solutions! (714)300-0650 request@brownpackaging.com Most Recent Posts: Subscribe To Our Newsletter By submitting your information, you agree to our terms and conditions and privacy policy. Bike Packaging Facebook Twitter LinkedIn Pinterest Relevant Posts
Shipping glass products can be challenging due to their fragile nature. Whether you’re shipping glass jars, bottles, or other delicate items, the packaging you choose plays a critical role in ensuring their safe arrival. This guide provides practical strategies and materials to protect glass during transit, reducing the risk of damage. Tips for Protecting Glass During Transit Minimize Empty Space Empty space inside the package allows glass items to move around, increasing the likelihood of breakage.• Choose packaging that closely fits your product dimensions.• Fill any gaps with cushioning materials like foam, packing peanuts, or bubble wrap.Pro Tip: Use dividers or molded inserts to keep multiple items secure and separate. Use Durable Boxes Your choice of shipping box can make or break your packaging strategy—literally.• Sturdy cardboard or corrugated boxes provide better protection than thin or flimsy options.• Consider weather-resistant materials to protect against moisture during transit.Pro Tip: Double-boxing adds an extra layer of protection for particularly fragile or valuable glass items. Invest in Custom Packaging Custom packaging solutions are tailored to your product’s specific needs.• Custom-fitted boxes, foam or molded pulp inserts keep items secure and reduce movement.• These options often incorporate materials designed to absorb shock and protect against impacts.Pro Tip: Custom packaging may have a higher upfront cost but often saves money by reducing breakage and returns. Test Your Packaging Before Shipping Simulate real-world shipping conditions to identify potential weaknesses in your packaging.• Drop tests and vibration tests can help ensure your materials hold up under stress.• Make adjustments to address any vulnerabilities.Pro Tip: Testing your packaging can also help you optimize material usage, balancing protection with cost efficiency. Best Materials for Shipping Glass Bubble Wrap Lightweight and versatile, bubble wrap provides excellent cushioning.• Use it to wrap individual items tightly and secure with tape.• Place additional layers around the product if needed.Cons: Not eco-friendly and can be time-consuming to apply. Molded Pulp Inserts Custom-shaped from recycled materials, molded pulp provides a snug fit for glass items.• Protects against movement and shock.• Biodegradable and easy to recycle.Cons: Higher cost and requires a steady supply of recycled materials. Corrugated, Chipboard, Foam Inserts & Partitions These inserts help stabilize and protect individual items during transit.• Corrugated inserts offer strong structural support and can be customized to fit product shapes.• Chipboard inserts provide a thinner, eco-friendly option ideal for lighter products or presentation.• Foam inserts absorb shock and protect fragile items with precision cutouts.• Partitions keep multiple items separated to prevent internal impact.Cons: May require custom tooling or design, but provide significant value in protection and product organization. Wrapping Paper An affordable and eco-friendly option for additional cushioning.• Use in combination with other materials to fill gaps or wrap items.Cons: Thin and unable to absorb significant shock on its own. Packing Peanuts Lightweight and shock-absorbent, packing peanuts fill empty spaces effectively.• Ensure items are tightly surrounded to prevent shifting.Cons: Less environmentally friendly and can be messy to handle. How to Pack Glass Jars for Shipping Wrap Each Jar Securely: Use bubble wrap, molded pulp, or other protective materials. Insert Dividers: Keep jars separate to avoid collisions. Seal Liquids: Place liquid-filled jars in leak-proof bags before wrapping. Fill Empty Spaces: Use packing peanuts or crumpled paper to stabilize items. Reinforce the Box: Use sturdy tape to seal the box and reinforce the seams. Final Packing Steps Layer the Base: Place at least 3 inches of cushioning material at the bottom of the box. Position the Items: Place glass products in the center, away from edges. Top Layer: Add another layer of cushioning to protect the top. Seal and Label: Secure the box with packing tape and add “Fragile” labels to inform handlers. Why Proper Packaging Matters Shipping fragile items like glass is a challenge, but investing in the right packaging materials and techniques can significantly reduce breakage. Properly protected items not only ensure customer satisfaction but also save you money on replacements and returns. Need expert advice on packaging solutions?Contact us today to explore custom options for your shipping needs! (714)300-0650 request@brownpackaging.com Most Recent Posts: Categories: Corrugated Ecommerce ESD Design Display Flexible Packaging Foam Folding Carton Packaging Plastic Packaging Pouch Printing Protection Retail Rigid Box Thermoform Sustainability Subscribe To Our Newsletter By submitting your information, you agree to our terms and conditions and privacy policy. Custom Packaging Facebook Twitter LinkedIn Pinterest Relevant Posts
Multi-SKU product lines offer variety, but when it comes to packaging, they also create complexity. Whether you’re offering different flavors, sizes, formulas, or bundle combinations, choosing the right approach for packaging pouches across multiple SKUs is key to keeping things organized, cost-effective, and retail-ready. In this blog, we break down the smartest ways to handle multi-SKU pouch packaging and what strategies can simplify your process while maximizing shelf appeal. Why Multi-SKU Pouch Packaging Needs a Strategy If your product line includes multiple variations—like a protein powder in four flavors, or snacks in ten varieties—you’ll likely be working with multiple pouch designs and potentially different sizes. Without a plan, this can lead to over-ordering, poor inventory control, mismatched branding, and increased lead times. A strategic approach to multi-SKU pouch packaging helps you: Streamline production and inventory Maintain consistent branding across all variations Improve packaging efficiency for both retail and e-commerce Reduce waste and minimize packaging costs Choose the Right Pouch Format for All SKUs The first step is selecting a pouch format that can work across your entire SKU range. This simplifies your sourcing, design process, and shipping logistics. Common formats that work well across SKUs: Stand-up pouches for shelf presence Flat pouches for sample sizes or low-profile products Zipper pouches for resealability and convenience Printed roll stock if you need to automate pouch forming in-house Sticking to a single pouch style for all SKUs—just with design changes—makes production and fulfillment smoother. Leverage Digital Printing for Design Flexibility For brands managing 3, 5, or even 20+ SKUs, digital printing is a game-changer. It allows you to print multiple unique designs within the same run—no plate changes, no additional setup costs. Digital printing benefits for multi-SKU pouch packaging: Easy design versioning across SKUs Lower MOQs for each version Fast turnarounds to respond to changing demand Great for product launches, seasonal releases, or subscription boxes If you’re scaling or testing new SKUs, digital lets you stay nimble without sacrificing quality. Bundle Multi-SKUs with Custom Kits or Displays For brands selling multiple pouch SKUs in one package (like variety packs), consider custom kitting, inserts, or countertop displays that hold your pouches together in one unit. This is especially useful for: Subscription snack kits Sample sets or gift boxes Seasonal bundles Cross-promotional packs You can use corrugated boxes, rigid kits, or even printed sleeves and belly bands to package multiple SKUs in a clean, retail-ready format. Labeling and Inventory Tips Managing multiple SKUs means more SKUs to track. Here’s how to keep things efficient: Use consistent dielines across all pouch sizes if possible Make sure each pouch design includes a unique barcode or QR Include clear product names and variation callouts (like flavor or strength) Store digital print files in a system that makes future updates easy A well-labeled pouch not only helps in inventory—it also helps customers know exactly what they’re getting. Final Thoughts Packaging multiple SKUs with pouches doesn’t have to be overwhelming. With the right combination of standardized formats, flexible printing, and smart kitting or bundling, you can keep your operations lean while still offering the variety your customers love. Need help building a multi-SKU pouch strategy?We’ll help you find the right pouch, printing method, and packaging system that fits your brand and simplifies your workflow. (714)300-0650 request@brownpackaging.com Most Recent Posts: Categories: Corrugated Ecommerce ESD Design Display Flexible Packaging Foam Folding Carton Packaging Plastic Packaging Pouch Printing Protection Retail Rigid Box Thermoform Sustainability Subscribe To Our Newsletter By submitting your information, you agree to our terms and conditions and privacy policy. Custom Packaging Facebook Twitter LinkedIn Pinterest Relevant Posts
Custom pouch packaging is one of the most flexible, lightweight, and brand-forward packaging formats on the market today. From snacks and supplements to beauty and pet products, pouches allow for high-impact design, excellent functionality, and efficient storage and shipping. But if you’re new to buying custom pouches—or just looking to improve your results—knowing what to look for can make a major difference in cost, lead times, and overall success. Here are 15 essential tips to guide you through the process and help you make the most informed decisions when it comes to sourcing and customizing your pouch packaging. Define Product Requirements Pick the Right Pouch Style Consider Barrier Protection Choose Closure Features Focus on Shelf Appeal Decide Print Method Early Get a Proper Dieline Choose Custom vs. Standard Sizes Request Samples First Follow Labeling Requirements Plan for MOQ and Lead Time Optimize Storage & Shipping Use Digital for Versioning Ask About Sustainability Options Work With a Knowledgeable Partner Define Your Product Requirements First Start by identifying key product needs: weight, volume, shelf life, and how it will be stored or displayed. This helps determine the right size, material, and features from the beginning. Choose the Right Pouch Style Common pouch types include stand-up, flat, spouted, and quad-seal. Each format offers unique benefits depending on your product’s structure and usage. Consider Barrier Needs What are you protecting against—moisture, oxygen, UV light? Select materials with the right barrier layers to maintain freshness and prevent spoilage. Think About Closure Options Zippers, tear notches, hang holes, and spouts all impact convenience, reusability, and display. Choose closures based on consumer experience and product use. Prioritize Shelf Impact Your pouch should stand out on the shelf or in e-commerce photos. Bold graphics, clean branding, and well-placed messaging make all the difference. Plan for Print Method Early Flexo, digital, and rotogravure printing each have pros and cons based on run size, lead time, and graphic complexity. Match your volume and timeline to the right print process. Get the Right Dieline for Your Design Team Request a dieline template from your packaging supplier to ensure artwork is correctly laid out, with allowances for trim, folds, zippers, and seals. Choose Custom or Standard Sizes Wisely Custom sizes maximize fit and branding, but standard sizes may reduce cost and lead time. Discuss both with your supplier to find the best balance. Request Samples First Always request physical samples or mockups before committing to production—this helps you verify fit, material quality, and function. Labeling Requirements Matter Make sure your design meets FDA, USDA, or industry-specific labeling guidelines. Ingredient lists, net weight, and barcodes should be legible and compliant. Plan for MOQ and Lead Time Minimum order quantities vary by print method and supplier. Plan your order based on your volume needs and when you need product in hand. Don’t Overlook Storage & Shipping Efficiency Flexible pouches are great for space-saving, but size, palletization, and box count still matter. Work with your vendor to optimize how they’ll ship and store. Versioning? Go Digital. If you’re launching multiple SKUs, seasonal versions, or limited runs, digital printing offers the best flexibility without extra plate costs. Ask About Sustainability Options Looking to reduce waste or go green? Many suppliers now offer recyclable, compostable, or post-consumer recycled (PCR) pouch options. Work With a Knowledgeable Partner Your packaging vendor should do more than print—they should help guide you with material selection, regulatory insight, and design alignment. Final Thoughts Custom pouch packaging gives you flexibility, speed, and premium branding in a lightweight format—but only if you approach it with the right strategy. These 15 tips can help you avoid common mistakes, control costs, and get packaging that works as hard as your product does. (714)300-0650 request@brownpackaging.com Most Recent Posts: Categories: Corrugated Ecommerce ESD Design Display Flexible Packaging Foam Folding Carton Packaging Plastic Packaging Pouch Printing Protection Retail Rigid Box Thermoform Sustainability Subscribe To Our Newsletter By submitting your information, you agree to our terms and conditions and privacy policy. Custom Pouches Facebook Twitter LinkedIn Pinterest Relevant Posts