We offer a variety of custom packaging products and solutions to meet all your packaging needs in one place. You’ll work directly with a dedicated project specialist to customize your package according to your specifications, including branding, features, and design.
Corrugated Boxes
Folding Cartons
POP Displays
Pouches
Foam
Additional Packaging
Our stock packaging products, from corrugated boxes to stretch film, offer a wide selection, including essentials like tape, edge protectors, labels, and more, with quick turnaround times to meet your packaging needs efficiently.
Our stock packaging products, from corrugated boxes to stretch film, offer a wide selection, including essentials like tape, edge protectors, labels, and more, with quick turnaround times to meet your packaging needs efficiently.
We build durable and efficient packaging for simple to the most complex products.
Sterilization, clean room and medical compliant packaging products and solutions.
We serve a wide variety of businesses including: pet, toy, cosmetic, electronic and more.
At Brown Packaging, we help our clients create unique packages that reflect their brand and produce results. As a result, we look to add as much value to your packaging experience and product as possible with our services.
Optimize Your Packaging with Structural Design Services
Our structural design services optimize your packaging by enhancing durability and reducing material use, which leads to cost savings and increased sustainability. By focusing on efficient design, we help improve product protection, reduce shipping costs, and minimize environmental impact. These tailored solutions also boost your brand’s shelf presence, making your packaging both functional and attractive.
Optimize Your Packaging with Structural Design Services
Our structural design services optimize your packaging by enhancing durability and reducing material use, which leads to cost savings and increased sustainability. By focusing on efficient design, we help improve product protection, reduce shipping costs, and minimize environmental impact. These tailored solutions also boost your brand’s shelf presence, making your packaging both functional and attractive.
Our sustainable packaging products are designed to minimize environmental impact while maintaining top-notch quality and durability. Choose from a variety of eco-friendly materials, inks, prints and other customizable options to meet your sustainability goals.
Full-Service Packaging
Get all your packaging needs from one supplier, guiding you from concept to completion.
Flexible Solutions
We offer packaging options to suit the needs of any brand and budget.
Expert Assistance
Work one on one with a dedicated project manager from concept to completion.
Compliant Solutions
Our packaging solutions meet both retailer requirements and government regulations.
Full-Service Packaging
Get all your packaging needs from one supplier, guiding you from concept to completion.
Flexible Solutions
We offer packaging options to suit the needs of any brand and budget.
Expert Assistance
Work one on one with a dedicated project manager from concept to completion.
Compliant Solutions
Our packaging solutions meet both retailer requirements and government regulations.
If you need any assistance with your packaging or have a question, then contact us directly at request@brownpackaging.com or (714)300-0650. Learn more about packaging by reading our blog posts on new and trending topics.
A Half Slotted Container (HSC) is a specific type of corrugated box known for its robustness, versatility, and open-top design. These features make HSCs ideal for applications where quick access to contents is necessary. Widely utilized across various industries, HSC boxes are essential for storage, transportation, and display purposes, providing an efficient and sustainable packaging solution. Understanding Half Slotted Containers Design and Structure The defining characteristic of an HSC is its open top and flaps only at the bottom, which are sealed to provide structural integrity. Unlike Regular Slotted Containers (RSCs), which have flaps on both the top and bottom, HSCs offer easier access to stored items, making them highly convenient for repeated use and content management. Materials Used HSCs are crafted from corrugated fiberboard, a material often mistaken for plain cardboard. Corrugated fiberboard comprises several layers: Top Liner: The outermost layer that can be printed on for branding or labeling. Flute Layer: Provides the corrugated sheet’s rigidity and crush resistance, situated between the liners. Inner Liner: Adds strength and stability to the structure. For added durability, HSCs can be manufactured with double or triple-walled constructions, which include additional layers of corrugated medium and liner. This enhancement is particularly useful for heavier items or when additional protection is necessary during transit. Recyclability An important aspect of HSCs is their environmental friendliness. These containers can be designed to be 100% recyclable, aligning with modern sustainability practices. The materials used in their construction play a crucial role in their ability to be recycled efficiently. Real-Life Applications of Half Slotted Containers To better illustrate the versatility and functionality of HSCs, here are some common applications: Record Storage Boxes: Often used in offices for archiving files, these may feature side handles and optional lids for enhanced usability and security. Gaylord Boxes: Large containers that fit on a pallet, ideal for consolidating multiple packages or bulky items in a single unit for efficient bulk handling. Telescopic Boxes: Comprising two parts, where one box fits into the other, telescopic boxes are adaptable in size and offer variable capacity, making them perfect for products with non-standard dimensions. Shoe Boxes: Typically designed with detachable lids, allowing for easy access and aesthetic display while providing protection and stackability. Record Storage Boxes Gaylord Boxes Telescopic Boxes Summary: The Utility of Half Slotted Containers Understanding the structure, design, and applications of HSCs is crucial for businesses looking to optimize their packaging strategies. HSCs are not just practical but adaptable, capable of accommodating a wide range of products and uses from industrial supplies to consumer goods. Their design allows for easy access and efficient use of space, while the option for enhanced material strength and recyclability supports a broad spectrum of industry needs. Whether for storage, shipping, or display, half slotted containers offer a reliable, cost-effective, and sustainable choice. If you are interested in custom or stock half slotted containers, then partner with Brown Packaging today to get started. (714)300-0650 request@brownpackaging.com Most Recent Posts: Categories: Corrugated Folding Carton Display Packaging Rigid Box Subscribe To Our Newsletter By submitting your information, you agree to our terms and conditions and privacy policy. Facebook Twitter LinkedIn Pinterest Relevant Posts
Flexible packaging stands out in the packaging industry for its adaptability and efficiency. Utilizing materials that can flex and mold, this type of packaging adjusts its shape when filled or sealed, catering to a diverse range of products. The evolution of material technologies has not only made flexible packaging more cost-effective but also reduced material consumption during manufacturing, positioning it as a preferable alternative to traditional rigid and corrugated packaging solutions. Comprehensive Overview of Flexible Packaging Materials Used in Flexible Packaging The foundation of flexible packaging lies in its diverse material selection, each offering unique properties: Low Density Polyethylene (LDPE): Commonly used for its softness and flexibility, ideal for products requiring heat sealing. It’s resistant to various chemicals and is predominantly used in food packaging and consumer goods. High Density Polyethylene (HDPE): Known for its robustness and chemical resistance, making it suitable for household cleaning supplies, poly mailers, and items that encounter stress during shipping. Polypropylene (PP): With its high heat resistance, PP is perfect for packaging products that may be exposed to heat, such as microwaveable foods and certain consumer electronics. Polyethylene Terephthalate (PET): Offers excellent clarity and barrier properties against moisture and gases, widely used in the food and beverage industry. Polyvinyl Chloride (PVC): Chosen for its durability and resistance to environmental factors, PVC is used in non-food packaging such as shrink films and sturdy containers. Flexible Packaging Products and Their Applications Flexible packaging can be customized to suit a broad range of applications, offering unique solutions that are both protective and promotional: Pouches: Available in various styles such as stand-up, flat, and side gusset, pouches are popular for food products, cosmetics, and small consumer goods. Roll Stock: This material is used to create custom bags or pouches, tailored to specific product dimensions, commonly used for snacks, candies, and nutritional bars. Poly Bags: These versatile bags are suitable for a wide array of products, from apparel to food and electronics, featuring options like resealable closures and custom prints. Plastic and Bubble Mailers: Designed for shipping, these mailers are lightweight, durable, and can include bubble cushioning for added protection. Pouch Roll Stock Poly Mailer Benefits of Flexible Packaging The advantages of flexible packaging are numerous, making it a preferred choice for many businesses: Environmental Impact: Many materials used in flexible packaging are recyclable, and ongoing advancements are enhancing biodegradable and compostable options. Customization and Branding: Flexible packaging allows extensive customization in printing and design, enabling effective brand promotion and consumer engagement. Cost Efficiency: The lightweight nature of these materials reduces shipping costs and decreases the overall environmental footprint. Supply Chain Efficiency: Flexible packaging requires less storage space and can be transported more efficiently, allowing for more products per shipment compared to rigid packaging solutions. Pouch Roll Stock Poly Bag Conclusion: Flexible Packaging Explained: Flexible packaging offers a dynamic approach to packaging, combining innovative material use with functional design to meet a variety of industry needs. Whether for food, pharmaceuticals, or consumer goods, flexible packaging provides tailored solutions that enhance product protection, display, and sustainability. For businesses considering this packaging option, understanding the specific material properties and potential applications is crucial for making an informed decision. For further assistance and to explore flexible packaging solutions tailored to your needs, consider reaching out to packaging experts like Brown Packaging. (714)300-0650 request@brownpackaging.com Most Recent Posts: Categories: Corrugated Folding Carton Display Packaging Rigid Box Subscribe To Our Newsletter By submitting your information, you agree to our terms and conditions and privacy policy. Custom Packaging Facebook Twitter LinkedIn Pinterest Relevant Posts
When it comes to packaging your products, the choice between folding cartons and rigid boxes is crucial. Both types serve similar purposes in protecting, displaying, and promoting products but differ significantly in their construction and usage implications. This guide provides an in-depth comparison to help you decide which packaging solution best suits your product plans, budget, and business goals. Understanding Folding Cartons and Rigid Boxes What is a Folding Carton? Folding Carton Benefits Folding Carton Disadvantages Common Folding Carton Applications What is a Rigid Box? Rigid Box Benefits Rigid Box Disadvantages Common Rigid Box Applications What is A Folding Carton? Folding cartons are typically made from thin paperboard, precisely cut, folded, and glued to form a variety of shapes and sizes. These cartons are versatile, customizable, and widely used across various industries for lightweight, durable, and cost-effective packaging solutions. Folding Carton Benefits • Cheaper in costs: folding cartons are less complex and are generally made with cheaper material than rigid boxes.• Storage space efficient: cartons have the flexibility of folding flat, which makes it ideal for storage purposes.• Lower logistics costs: with lightweight material and a flat structure, cartons are cheap in overhead for shipping and handling.• Faster to produce: typically, the simpler the packaging product is the faster it is able to be produced. Folding Carton Disadvantages • Less product protection: the material used to create folding cartons are thinner compared to rigid boxes.• Product set-up required in fulfillment: packagers usually have to fold the carton into its form.• Cannot hold heavy or fragile items: this type of box is not recommended in holding fragile or heavy items. Common Folding Carton Applications • Food snacks• Cereal• Small electronic devices and accessories• Soda packs• Medicine• Consumer goods (small)• Sports accessories• Nutrition and supplements• Ink cartridges What is A Rigid Box? Rigid boxes are made from heavier cardboard than folding cartons and are non-collapsible. Known for their strength and premium quality, these boxes offer enhanced protection and an elevated unboxing experience, often used for luxury or high-value products. Rigid Box Benefits • Higher perceived product value: rigid boxes provide customers with more confidence due to your investment in the products packaging (display and promotion)• Product set-up is easier in fulfillment: these boxes are delivered in their box shape, which will require less labor in fulfillment.• Superior product protection: these boxes provide extra protection compared to other boxes. Rigid Box Disadvantages • More expensive to make: the cost of materials and effort to make rigid boxes is substantially more than a folding carton.• Slower to Produce: these boxes are more complex, which often result in slower production.• Higher logistics costs: these boxes are not as logistic friendly as cartons.• Requires more storage space: boxes have to be stacked and cannot lay perfectly flat like a foldable box. Common Rigid Box Applications • Gift boxes• Cosmetic and beauty set boxes• Medical devices• High-end and luxury products• Jewelry• Smartphones and computers Comparison and Considerations When choosing between folding cartons and rigid boxes, consider the following aspects: Product Type: The nature of the product, its fragility, and value play crucial roles. Rigid boxes are preferable for delicate or premium items, while folding cartons are sufficient for more durable and lower-value products. Budget Constraints: Folding cartons are more budget-friendly, especially for large volumes, making them suitable for businesses looking to minimize costs. Brand Image: The packaging contributes significantly to brand perception. Rigid boxes often convey a higher quality image, appropriate for luxury brands or premium product lines. Environmental Impact: Consider the sustainability of your packaging choice. Both options can be produced with recycled materials, but the overall environmental impact may vary based on the production process and materials used. Final Recommendation Your decision should align with your overall marketing strategy, product requirements, and customer expectations. If presenting a luxury image or ensuring the utmost protection is crucial, rigid boxes are the best choice. However, if cost efficiency and practicality are more significant concerns, folding cartons will serve well. If you are interested in rigid boxes or folding cartons, then partner with Brown Packaging today to get started. (714)300-0650 request@brownpackaging.com Most Recent Posts: Categories: Corrugated Folding Carton Display Packaging Rigid Box Subscribe To Our Newsletter By submitting your information, you agree to our terms and conditions and privacy policy. Custom Packaging Facebook Twitter LinkedIn Pinterest Relevant Posts
Corrugated bin boxes have become a staple in the retail industry, offering a myriad of benefits for both store owners and shoppers alike. At first glance, they might seem like ordinary brown boxes, but a deeper dive reveals the genius behind their design and utility. In this blog post, we’ll delve into the reasons why these boxes are so popular in retail. Strength and Durability Cost-Effective Sustainable and Eco-friendly Flexibility In Storage Enhance Product Visibility Branding and Customization Protection from Damage Easy to Assemble and Disassemble Strength and Durability Corrugated bin boxes are designed with a fluted, wavy layer sandwiched between two flat liners. This unique structure provides an added layer of strength, making them more resilient than their plain cardboard counterparts. As such, they can withstand the pressures of stacking and the general wear-and-tear of a busy retail environment. Cost-Effective Retail businesses, especially those with tight margins, are always on the lookout for ways to save money. Corrugated bin boxes provide a cost-effective storage solution. They are often cheaper than plastic or metal alternatives, yet offer comparable durability and strength. Sustainable and Eco-Friendly With the growing emphasis on sustainability in today’s world, businesses are keen to showcase their eco-friendly practices. Corrugated bin boxes are recyclable, and many are made from recycled materials. By using these boxes, retailers can reduce their carbon footprint and promote a more sustainable business model. Flexibility in Storage These boxes come in a wide range of sizes, making them suitable for storing various products, from small accessories to larger goods. They can be customized to fit the specific needs of a retailer, ensuring that space is used efficiently. Furthermore, their modular design makes it easy to adjust display setups as inventory or promotions change. Enhanced Product Visibility Many corrugated bin boxes have an open-front design. This allows customers to quickly glance and see the products contained within, promoting impulse purchases. For retailers, it’s an opportunity to display products in an organized and appealing manner, increasing the likelihood of sales. Branding and Customization Corrugated bin boxes can be customized to reflect a retailer’s brand image. With the option of adding logos, colors, and designs, retailers can make these boxes an extension of their brand identity. This not only promotes brand consistency but also makes the shopping experience more immersive for customers. Protection from Damage The fluted design of corrugated boxes offers a cushioning effect. This protects the products inside from potential damage due to impacts or vibrations. For fragile items or those that need a little extra care, these boxes can be a godsend. Easy to Assemble and Disassemble Most corrugated bin boxes come flat-packed, making them easy to transport and store when not in use. Assembling them is often a straightforward process, requiring no tools. This ease of use can save time and effort, especially for retailers with frequently changing displays. Conclusion The reasons detailed above highlight the multiple advantages that corrugated bin boxes bring to the retail sector. They are not just practical storage solutions, but also vehicles for branding, promoting sustainability, and enhancing the overall shopping experience. As the retail landscape continues to evolve, the humble corrugated bin box stands out as an indispensable tool in the toolkit of successful retailers. If you are interested in corrugated bin boxes, then partner with Brown Packaging today to get started. (714)300-0650 request@brownpackaging.com Most Recent Posts: Categories: Corrugated Ecommerce Design Foam Folding Carton Packaging Plastic Packaging Pouch Retail Rigid Box Thermoform Sustainability Subscribe To Our Newsletter By submitting your information, you agree to our terms and conditions and privacy policy. Corrugated Bin Boxes Facebook Twitter LinkedIn Pinterest Relevant Posts
Packaging is more than just a means to protect and transport products. It is a powerful tool for brand recognition, customer engagement, and conveying product information. One of the foundational elements of effective packaging design is the packaging dieline. What is a Packaging Dieline? A packaging dieline is a two-dimensional blueprint or template that outlines the structure and dimensions of a product’s packaging. It serves as a guide for designers, manufacturers, and printers, ensuring that the packaging design aligns with the intended dimensions and specifications. Think of it as the architectural blueprint for your product’s packaging, offering precise measurements, cut lines, and folding instructions. Why is a Packaging Dieline Important? Accuracy: A packaging dieline ensures that the final product matches the intended design. It provides exact measurements and cut lines, reducing the risk of errors during production. Cost-Efficiency: By providing precise specifications, dielines help reduce material wastage and production costs. Efficient designs also enable easier assembly, saving time and labor costs. Consistency: Dielines establish a consistent design framework, making it easier to maintain brand identity across various products and packaging formats. Communication: It acts as a visual communication tool between designers, manufacturers, and printers, ensuring that everyone is on the same page regarding the packaging’s design and structure. What Should be Included in a Packaging Dieline? Product Dimensions: Start by specifying the dimensions of your packaging – length, width, and height. This information is critical for ensuring that the packaging fits the product snugly. Bleed and Trim Lines: Include bleed and trim lines to account for any design elements that extend beyond the final cut. Bleed ensures that the ink goes right to the edge of the printed material, while trim lines indicate where the packaging should be cut. Cut Lines and Perforations: Clearly mark where the packaging should be cut, folded, or perforated. This guides the manufacturer in the production process. Folding Instructions: If your packaging involves complex folds or assembly, provide clear folding instructions. This helps the assembly team understand how to put the packaging together correctly. Die Cut Indications: If your packaging requires die cutting (custom-shaped openings or designs), indicate these areas on the dieline. Die cut lines are essential for ensuring that the cutting process aligns with your design. Safety and Legal Information: Reserve space for essential legal and safety information, such as barcodes, nutritional labels, and warning labels. Ensure these elements are accurately placed within the dieline. Brand Elements: Include space for brand logos, taglines, and other brand-specific elements. Consistency in brand placement is crucial for brand recognition. Color Specifications: Specify color codes, ideally in Pantone or CMYK, to ensure color accuracy in printing. Include color swatches for reference. Font Styles and Sizes: Indicate the fonts, font sizes, and text placement within the dieline. This helps maintain consistency in typography. Finish and Coating Instructions: If your packaging requires specific finishes like gloss, matte, or special coatings, note these instructions on the dieline. Clear Zones: Designate areas where important information or design elements should not be placed to prevent interference with barcodes or legal text. Fold and Closure Types: If your packaging involves unique folding or closure mechanisms, provide detailed illustrations or descriptions to guide assembly. Conclusion A well-prepared packaging dieline is the cornerstone of a successful packaging design project. It ensures accuracy, cost-efficiency, and consistency throughout the production process. By including all the necessary elements, such as dimensions, cut lines, branding elements, and safety information, in your dieline, you pave the way for a visually appealing, functional, and on-brand packaging solution. Packaging dielines are the unsung heroes behind every attractive product on the retail shelf, and mastering their use is a crucial skill for any packaging designer. If you are interested in custom packaging, then partner with Brown Packaging today to get started. (714)300-0650 request@brownpackaging.com Most Recent Posts: Categories: Corrugated Ecommerce Design Display Foam Folding Carton Packaging Plastic Packaging Printing Protection Retail Rigid Box Thermoform Subscribe To Our Newsletter By submitting your information, you agree to our terms and conditions and privacy policy. Custom Packaging Facebook Twitter LinkedIn Pinterest Relevant Posts