We offer a variety of custom packaging products and solutions to meet all your packaging needs in one place. You’ll work directly with a dedicated project specialist to customize your package according to your specifications, including branding, features, and design.
Corrugated Boxes
Folding Cartons
POP Displays
Pouches
Foam
Additional Packaging
Our stock packaging products, from corrugated boxes to stretch film, offer a wide selection, including essentials like tape, edge protectors, labels, and more, with quick turnaround times to meet your packaging needs efficiently.
Our stock packaging products, from corrugated boxes to stretch film, offer a wide selection, including essentials like tape, edge protectors, labels, and more, with quick turnaround times to meet your packaging needs efficiently.
We build durable and efficient packaging for simple to the most complex products.
Sterilization, clean room and medical compliant packaging products and solutions.
We serve a wide variety of businesses including: pet, toy, cosmetic, electronic and more.
At Brown Packaging, we help our clients create unique packages that reflect their brand and produce results. As a result, we look to add as much value to your packaging experience and product as possible with our services.
Optimize Your Packaging with Structural Design Services
Our structural design services optimize your packaging by enhancing durability and reducing material use, which leads to cost savings and increased sustainability. By focusing on efficient design, we help improve product protection, reduce shipping costs, and minimize environmental impact. These tailored solutions also boost your brand’s shelf presence, making your packaging both functional and attractive.
Optimize Your Packaging with Structural Design Services
Our structural design services optimize your packaging by enhancing durability and reducing material use, which leads to cost savings and increased sustainability. By focusing on efficient design, we help improve product protection, reduce shipping costs, and minimize environmental impact. These tailored solutions also boost your brand’s shelf presence, making your packaging both functional and attractive.
Our sustainable packaging products are designed to minimize environmental impact while maintaining top-notch quality and durability. Choose from a variety of eco-friendly materials, inks, prints and other customizable options to meet your sustainability goals.
Full-Service Packaging
Get all your packaging needs from one supplier, guiding you from concept to completion.
Flexible Solutions
We offer packaging options to suit the needs of any brand and budget.
Expert Assistance
Work one on one with a dedicated project manager from concept to completion.
Compliant Solutions
Our packaging solutions meet both retailer requirements and government regulations.
Full-Service Packaging
Get all your packaging needs from one supplier, guiding you from concept to completion.
Flexible Solutions
We offer packaging options to suit the needs of any brand and budget.
Expert Assistance
Work one on one with a dedicated project manager from concept to completion.
Compliant Solutions
Our packaging solutions meet both retailer requirements and government regulations.
If you need any assistance with your packaging or have a question, then contact us directly at request@brownpackaging.com or (714)300-0650. Learn more about packaging by reading our blog posts on new and trending topics.
RETT boxes are a popular type of corrugated mailer used by the retail and ecommerce industry to ship and display products. These boxes are designed to open and close by tucking the top piece inside of the box, kind of like opening a treasure chest. Many businesses decide to package their products in RETT boxes because of its excellent unboxing experience, structural strength, branding and product protection. You will learn that roll end tuck top boxes are used in a variety of applications and can bring plenty of benefits and added value to your product. Roll End Tuck Top Applications Many retail and ecommerce businesses that sell medical, electronic, industrial, cosmetic and consumer good products tend to use RETT boxes. Even though these boxes are typically used for shipping, they can be used inside a store. To help you get a better understanding of RETT boxes here are a list of everyday applications: Subscription Boxes Sales Kits Containers Product Box Shipping Box Pastry Boxes Shelf Storage Containers These boxes are generally used to package small and medium sized products by themselves or together with other products/pieces. Depending on your product may warrant you to seek custom options such as the boxes’ shape and size. Inserts and trays can be used to hold objects in place to improve product protection and accessibility of the product for end users. Inserts available for RETT boxes include chipboard, corrugated, thermoform and foam materials. Roll End Tuck Top Customization and Options RETT boxes are highly customizable and versatile, which is why they are used to package many different products. For example, graphics and finishes can be added to your packaging to help enhance your branding, message, product information, images, and other content. In addition, there are many different print options for corrugated boxes such as flexo, litho and digital print that can be applied to both the inside and/or outside. Graphics and finishes can be added. RETT boxes can be customized with features such as: Dust Flaps: blocks dust from entering. Lift Tab: A tab cut on the edge of the box, which helps users access the boxes content. Catalog Lock: an insert tab that holds the box close. Tear Strip: prevents product tampering and helps users open the box. Adhesive Strip: double sided tape that is commonly used to seal the box. Thumb Notch: enables easier access and opening of the box. Other ways to customize your RETT box can be based on the strength required to support and protect your product effectively. Sustainable options are available depending on your package supplier, if you are interested in sustainable options, then contact Brown Packaging. Roll End Tuck Top Benefits There are many advantages to package your product in a roll end tuck top mailer such as: Made with strong and durable materials Easy for fulfilment (kitting) Easy for consumers to open Versatile in applications Flexibility in printing and customization options Material and cost efficient compared to alternative mailers such as roll end tuck top with dust flap (RETTDF) and roll end cherry lock (RECL), also known as roll end front tuck (REFT) Re-closable Two-sided print or single sided print available Sustainable – recyclable and reusable Roll End Tuck Top Variations & Alternatives RETT boxes may not always be the best option for you despite all these benefits. However, there are variations of RETT that you might be interested in if you are looking for additional packaging security. For example, you might want to consider RECL, RETTDF, roll end cherry locks and dust flaps (RECLDF) also known as REFT with dust flaps for extra security. RECLDF RETTDF Cheaper alternatives that may work with your application include pouches, folding cartons and poly mailers. For large products: you may want to consider regular slotted containers (RSC) or full overlap (FOL). If you want a more luxury approach, then we recommend rigid boxes. Gusseted Pouch Rigid Box Where Can You Purchase RETT Boxes? Not all packaging suppliers can provide you with custom RETT boxes. You may want to consider whether you want a custom or stock roll end tuck top box, as availability will vary from supplier to supplier. In addition, stock RETT boxes are not available in any size, as they are limited to the most common sizes. If you are interested in either custom or stock mailer boxes, then contact Brown Packaging today to get started. (714)300-0650 request@brownpackaging.com Most Recent Posts: Categories: Corrugated Folding Carton Display Packaging Rigid Box Subscribe To Our Newsletter By submitting your information, you agree to our terms and conditions and privacy policy. Custom Corrugated Boxes Facebook Twitter LinkedIn Pinterest Relevant Posts
Choosing the right sealing method impacts product quality, cost, durability, and speed to market. The two most common options—heat seal and cold seal—each have distinct strengths and limitations. By understanding how these methods differ, buyers can select the most effective solution for food, medical, industrial, and consumer products. What is Heat Seal? Heat seal packaging uses heated surfaces to melt the sides of a film or a sealant coating together. This creates a tight, durable closure that resists outside elements. Because it supports multi-layered films with barrier properties, heat seal remains one of the most widely used sealing methods. Applications Heat seal is often used for snacks, dry goods, frozen foods, and pasta. In addition, medical devices, electronic components, and industrial items such as screws or fittings are frequently packaged this way. These products are typically sealed in pouches, sachets, plastic bags, or blister packs. Advantages Provides strong seals resistant to chemicals, moisture, and harsh environments. Creates a tamper-evident closure. Works without adhesives. Disadvantages However, high temperatures can damage products such as chocolate or ice cream. Production requires precise monitoring of time, temperature, and pressure. Sealing speed is up to 10 times slower than cold seal. Heated machinery increases the risk of burns and workplace injuries. What is Cold Seal? Cold seal packaging bonds film surfaces by applying a cohesive coating that sticks only to itself when pressure is added. Since heat is not required, this process is faster and well suited for products sensitive to high temperatures. Applications Cold seal is common for chocolates, ice cream, pharmaceuticals, baked goods, flammable items, and other temperature-sensitive products. Packaging formats include pouches, roll stock, chipboard cartons, clamshells, and blister packs. Advantages Much faster than heat seal because no warm-up is needed. Protects heat-sensitive products. Easier to open, enhancing consumer convenience. Disadvantages However, seal strength is lower than heat seal. Requires cohesive material, adding cost. Not chemical resistant, limiting use in some food and beverage applications. Which Method Should You Choose? Heat seal provides maximum strength, durability, and tamper resistance, making it ideal for applications that demand barrier protection. In contrast, cold seal offers higher production speed and protects heat-sensitive products, though with reduced strength. Ultimately, the choice depends on your product type, performance requirements, and fulfillment environment. Sealing Solutions with Brown Packaging Whether you need the superior durability of heat seal or the speed and temperature protection of cold seal, Brown Packaging delivers customized solutions to match your application. Contact us today to get started. References Soroka, W. (2009). Fundamentals of Packaging Technology (4th ed.). Institute of Packaging Professionals.FDA. (2023). Food Contact Substances and Packaging Materials Guidance. U.S. Food and Drug Administration.Fibre Box Association. (2022). Sealing and Packaging Methods Overview. Retrieved from https://www.fibrebox.org (714)300-0650 request@brownpackaging.com Most Recent Posts: Categories: Corrugated Folding Carton Display Packaging Rigid Box Subscribe To Our Newsletter By submitting your information, you agree to our terms and conditions and privacy policy. Custom Packaging Facebook Twitter LinkedIn Pinterest Relevant Posts
Direct Thermal Printing Direct thermal printing uses heat-sensitive media that darkens as it passes under a printhead. Because it does not require ink, toner, or ribbons, the process is both simple and low-maintenance. Advantages: Produces sharp, scannable barcodes and text. Easy to operate with no consumables. Offers sustainable options and low upkeep. In addition, it requires no setup time. Disadvantages: However, labels are sensitive to light, abrasion, and heat. They are not ideal for long-term use, often fading in 6–12 months. As a result, protective coatings are sometimes needed. Applications: Direct thermal is best for short- to medium-term labels. For example, it is often used for shipping labels, visitor passes, meat carton tags, and receipts. On the other hand, it is not recommended for product barcodes that must endure a complex supply chain. Direct Thermal Mobile Printer Direct Thermal Printed Label Thermal Transfer Printing Thermal transfer printing uses a ribbon heated by the printhead, transferring ink directly into the label substrate. This process delivers long-lasting and durable labels that resist environmental stress. Advantages: Crisp, high-definition prints, long shelf life, supports 1D/2D barcodes, withstands moisture, UV, chemicals, and sterilization. Disadvantages: Higher cost, requires ribbons and setup, less sustainable, potential ribbon wrinkles. Applications: Product identification, inventory management, certification labels, circuit boards, laboratory specimens, cold storage, outdoor labeling, and industrial hazard identification. Thermal transfer is ideal for long-term or critical labeling, where durability and resistance are essential. Thermal Transfer Labels Thermal Transfer Label Printer Choosing the Right Labeling Method Use direct thermal for simplicity, cost efficiency, and short-life labels. Use thermal transfer for durability, compliance, and high-performance labeling in demanding environments. Label Solutions with Brown Packaging From direct thermal shipping labels to long-lasting thermal transfer identification, Brown Packaging provides tailored labeling solutions for industrial, retail, and ecommerce operations. Contact us to find the right label system for your supply chain. References Soroka, W. (2009). Fundamentals of Packaging Technology (4th ed.). Institute of Packaging Professionals.GS1. (2023). Barcode Standards and Printing Guidelines. Retrieved from https://www.gs1.orgFSC. (2023). Responsible Labeling in Packaging. Forest Stewardship Council. Meta description: (714)300-0650 request@brownpackaging.com Most Recent Posts: Categories: Corrugated Folding Carton Display Packaging Rigid Box Subscribe To Our Newsletter By submitting your information, you agree to our terms and conditions and privacy policy. Custom Labels Facebook Twitter LinkedIn Pinterest Relevant Posts
Packaging is a critical component of our daily lives, serving a dual purpose of protecting products and conveying vital information to consumers. In the wake of growing environmental concerns, the selection of packaging materials has become a focal point. In this blog, we will delve into the intricate interplay between price, sustainability, and quality in packaging. Price Price typically takes center stage for businesses when they contemplate packaging materials. It wields a direct impact on the financial bottom line and is a key determinant of profitability. Let’s dissect the pricing considerations for various packaging materials: Flexible Plastic: Flexible plastic packaging is often the most economical choice. Its production cost is low, and its lightweight nature reduces transportation expenses. It is important to recognize that generic non-flexible plastic packaging can be more expensive depending on the application. Bulk purchasing of flexible plastic packaging materials is budget-friendly. Nevertheless, a holistic cost analysis should factor in long-term expenses, including disposal and potential harm to a brand’s reputation due to environmental concerns. Corrugated: Corrugated packaging materials are generally cost-effective but may sometimes surpass flexible plastic packaging in terms of pricing. Customization or printing on corrugated packaging can incrementally raise costs. Opting for recycled corrugated materials not only contributes to cost efficiency but also promotes sustainability. Chipboard and Paperboard: Chipboard and paperboard packaging materials tend to offer an economical solution. Their competitive pricing, coupled with their adaptability and versatility, make them suitable for a wide spectrum of products. Utilizing recycled chipboard and paperboard further enhances their cost-effectiveness and sustainability. Flexible Plastic Corrugated Chipboard/Paperboard Sustainability As global environmental consciousness continues to rise, sustainability has emerged as a pivotal factor in packaging decisions. Sustainable packaging aims to minimize its ecological impact across its entire lifecycle. Here’s how different materials stack up in terms of sustainability: Plastic: Traditional plastic packaging is often criticized for being non-biodegradable and for exacerbating plastic pollution. However, innovations such as biodegradable plastics and recycled PET offer more sustainable alternatives. Corrugated: Corrugated packaging is generally regarded as a more sustainable option, especially when sourced from responsibly managed forests or containing recycled content. Its biodegradability and ease of recycling bolster its eco-friendly credentials. Chipboard and Paperboard: Chipboard and paperboard packaging materials inherently possess sustainability attributes, often originating from renewable sources like wood pulp. Their recyclability and biodegradability make them environmentally responsible choices. Quality Packaging quality plays a pivotal role in safeguarding products, preserving their integrity, and enhancing the overall customer experience. Here’s how different materials perform concerning quality: Plastic: Plastic packaging excels in protecting products from moisture and is highly resistant to breakage. However, it may not be suitable for products requiring breathability or specific temperature conditions. Corrugated: Corrugated packaging offers versatility and can be tailored to accommodate various product types. It is particularly well-suited for dry goods and provides robust protection when designed effectively. Chipboard and Paperboard: Chipboard and paperboard packaging are renowned for their adaptability and quality, making them suitable for a diverse range of products. They excel in maintaining product integrity and are an excellent choice for items sensitive to light or air. If you are looking for custom packaging solutions tailored to your needs, then partner with Brown Packaging today to get started. (714)300-0650 request@brownpackaging.com Most Recent Posts: Categories: Corrugated Ecommerce ESD Design Display Flexible Packaging Foam Folding Carton Packaging Plastic Packaging Pouch Printing Protection Retail Rigid Box Thermoform Sustainability Subscribe To Our Newsletter By submitting your information, you agree to our terms and conditions and privacy policy. Custom Packaging Facebook Twitter LinkedIn Pinterest Relevant Posts
Shipping goods can be a stressful experience, especially when you’re worried about their safety during transit. Corrugated boxes, due to their durable and versatile nature, are a preferred choice for many shippers. Here, we delve into the best practices for packing using corrugated boxes and how to ensure your contents remain protected throughout their journey. Best Practices for Packing: Choosing the Right Box Layering is Key Center the Items Limit Movement Seal Securely Label Clearly Protecting Contents During Transit: Quality is Paramount Corner Protectors Waterproofing Desiccants Avoid Overloading Handle with Care Labels Insure Your Shipments Best Practices for Packing Choosing the Right Box: The first step to secure packing is choosing the right-sized box. You don’t want too much empty space, as this can cause items to shift, but you also don’t want to overstuff the box. Ensure the box is sturdy and without damages. Layering is Key: Start with a layer of padding at the bottom of the box. This could be bubble wrap, packing peanuts, or crumpled newspaper. This acts as a cushion for your products. Center the Items: Place your items in the center of the box, ensuring they’re surrounded by cushioning on all sides. This minimizes the risk of damage from any potential impact during transit. Limit Movement: Use fillers like air pillows, foam, or crumpled paper to fill any voids in the box. This ensures items don’t move about during shipping. Seal Securely: Once everything is packed, seal the box with strong packing tape. Ensure all openings and seams are closed to prevent the ingress of moisture or dust. Label Clearly: Use a waterproof marker to label the contents and provide clear shipping instructions. Fragile items should be marked as such. Protecting Contents During Transit Quality is Paramount: Invest in high-quality corrugated boxes. They come with different wall structures – single, double, or triple wall. For heavier items or long-distance shipping, consider double or triple-wall boxes. Corner Protectors: For items that have sharp or fragile corners, like framed art, use corner protectors. They absorb shocks and reduce the risk of damage. Waterproofing: Consider wrapping items in a plastic wrap or placing them in sealable plastic bags before packing, especially if they’re susceptible to water damage. Desiccants: If shipping items sensitive to moisture, like electronics or certain types of food, add desiccants inside the box. These help absorb any moisture that might find its way inside. Avoid Overloading: Even with strong boxes, there’s a weight limit. Respect it. Overloading can compromise the box’s structural integrity. Handle with Care Labels: Use labels that indicate if a package needs to be handled with care or kept in a certain orientation. This informs handlers about how to treat the package. Insure Your Shipments: For high-value items, consider getting shipment insurance. This provides an added layer of protection in case of any unforeseen damages during transit. If you are interested in corrugated boxes, then partner with Brown Packaging today to get started. (714)300-0650 request@brownpackaging.com Most Recent Posts: Categories: Corrugated Ecommerce ESD Design Display Flexible Packaging Foam Folding Carton Packaging Plastic Packaging Pouch Printing Protection Retail Rigid Box Thermoform Sustainability Subscribe To Our Newsletter By submitting your information, you agree to our terms and conditions and privacy policy. Custom Corrugated Boxes Facebook Twitter LinkedIn Pinterest Relevant Posts